Solid Catalyst In At Least One Step Patents (Class 208/413)
  • Patent number: 9677015
    Abstract: Systems and methods are provided for processing a heavy oil feed, such as an atmospheric or vacuum resid, using a combination of solvent assisted hydroprocessing and slurry hydroconversion of a heavy oil feed. The systems and methods allow for conversion and desulfurization/denitrogenation of a feed to form fuels and gas oil (or lubricant base oil) boiling range fractions while reducing the portion of the feed that is exposed to the high severity conditions present in slurry hydroconversion.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: June 13, 2017
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Himanshu Gupta, Stephen Harold Brown, Federico Barrai, Kirtan Kunjbihari Trivedi
  • Patent number: 9605217
    Abstract: Systems and methods are provided for sequential slurry hydroconversion of heavy oil feedstocks. One or more low pressure slurry hydroconversion stages can be used to perform a majority of the conversion of a heavy oil feedstock. The bottoms from the low pressure stages can then be slurry hydroconverted in one or more high pressure stages to further convert the feedstock.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: March 28, 2017
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Ramanathan Sundararaman, Thomas Francis Degnan, Jr., Rustom Merwan Billimoria, Randolph J. Smiley
  • Patent number: 9410093
    Abstract: A process for the production of high yields of high quality products from heavy hydrocarbonaceous feedstock comprising a two-stage, close-coupled process. The first stage comprises a thermo-catalytic zone into which is introduced a mixture comprising the feedstock, coal, a liquid catalyst precursor, and hydrogen. The second, close-coupled stage comprises a catalytic-hydrotreating zone into which substantially all the effluent from the first stage is directly passed and processed under hydrotreating conditions.
    Type: Grant
    Filed: March 17, 2014
    Date of Patent: August 9, 2016
    Assignee: Chevron U.S.A. Inc.
    Inventors: Dennis R. Cash, Graham J. Forder, David S. Mitchell, Joel W. Rosenthal
  • Patent number: 9371492
    Abstract: Production processes are provided that can include exposing a carbon-based material to liquid media to form hydrocarbon fuel. Waste to fuel conversion processes as well as waste material processing reactors are provided that can be configured to convert waste to fuel. Heat exchangers, power generation processes and combustion turbine exhaust apparatus are also provided. Fuel generation processes and generation systems are provided. Reaction media conduit systems as well as processes for servicing reactant media pumps coupled to both inlet and outlet conduits containing reactant media, are also provided.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: June 21, 2016
    Assignee: GPI Patent Holding LLC
    Inventors: Michael P. Spitzauer, James D. Osterloh
  • Patent number: 8916043
    Abstract: A process for the conversion of coal into fuel bases comprises two successive direct liquefaction stages in ebullated bed reactors followed by a fixed bed hydrocracking stage. This process can produce excellent quality fuel bases (kerosene and diesel).
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: December 23, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Nadege Charon, Hugues Dulot, Alain Quignard, Wilfried Weiss
  • Patent number: 8524073
    Abstract: Disclosed herein is a sorbent composition including an adsorbent support; and a metal component comprising a transition metal, wherein the metal component is impregnated on a surface of the adsorbent support; and wherein the metal component effects the removal of sulfur and vanadium from a hydrocarbon fuel. Also disclosed herein is a sorbent composition comprising an adsorbent support, wherein a surface of the adsorbent support has been chemically modified to comprise functional groups; and wherein the adsorbent support effects the removal of sulfur and vanadium from a hydrocarbon fuel.
    Type: Grant
    Filed: March 23, 2009
    Date of Patent: September 3, 2013
    Assignee: General Electric Company
    Inventors: John Aibangbee Osaheni, Thomas Joseph Fyvie, Gregory Allen O'Neil, Deborah Ann Haitko, Grigorii Lev Soloveichik, Paul Burchell Glaser
  • Publication number: 20130146508
    Abstract: The invention relates to a process for coal conversion, optionally in co-processing with other feedstocks, notably of the biomass type, comprising at least one liquefaction step, followed by a fixed-bed hydrocracking step and a catalytic reforming step. With this process, aromatic compounds can be obtained from a feedstock containing coal.
    Type: Application
    Filed: December 6, 2012
    Publication date: June 13, 2013
    Applicant: IFP ENERGIES NOUVELLES
    Inventor: IFP Energies Nouvelles
  • Patent number: 8226821
    Abstract: A multi-stage catalytic process for the direct liquefaction of coal is utilized with a hydrotreater to first liquefy and subsequently treat the product in one integrated process. A fresh hydrogenation catalyst is used to reduce heteroatoms (S, N) from coal liquids in the downstream hydrotreater. This catalyst is then cascaded and re-used in the direct coal liquefaction process, first in the low temperature Stage 1, and then re-used in the high temperature Stage 2. Coal liquid products have very low contaminants and can be readily used to produce gasoline and diesel fuel. Catalyst requirements are substantially lowered utilizing this novel process.
    Type: Grant
    Filed: August 19, 2009
    Date of Patent: July 24, 2012
    Inventors: James B MacArthur, John E Duddy
  • Publication number: 20120036764
    Abstract: A process for converting carbon material into fuel bases comprising two liquefaction stages in the presence of hydrogen in a boiling-bed reactor containing a supported catalyst and integrating a hydrogen production stage generated by non-fossil sources that do not emit CO2. The hydrogen production stage comprises the gasification of biomass and/or the decomposition of water, hydrochloric acid, hydrogen chloride or hydrogen sulfide by thermal, electrolytic, chemical or biological processes. The thus produced hydrogen is sent into at least one of the liquefaction stages.
    Type: Application
    Filed: July 19, 2011
    Publication date: February 16, 2012
    Applicant: IFP Energies nouvelles
    Inventors: Celine BABE, Raphael Huyghe, Alain Quignard, Wilfried Weiss
  • Patent number: 8092672
    Abstract: A method and apparatus for catalytic hydroconversion processing of less volatile carbonaceous material to volatile liquid products is disclosed. The process is carried out in a plug-flow reactor system using nanosize metallic catalyst particles dispersed in the reactant slurry with compressed hydrogen/hydrogen-sulfide at a temperature between about 275° C. and 525° C. at a pressure of between about 800 psi and 6000 psi and a residence time in the reactors between about 1 minute and 4 hours.
    Type: Grant
    Filed: April 11, 2008
    Date of Patent: January 10, 2012
    Assignee: Energy Catalysis Incorporated
    Inventors: Partha S. Ganguli, Alfred G. Comolli
  • Publication number: 20110230688
    Abstract: A process for the conversion of coal into fuel bases comprises two successive direct liquefaction stages in ebullated bed reactors followed by a fixed bed hydrocracking stage. This process can produce excellent quality fuel bases (kerosene and diesel).
    Type: Application
    Filed: March 17, 2011
    Publication date: September 22, 2011
    Applicant: IFP Energies nouvelles
    Inventors: Nadege CHARON, Hugues Dulot, Alain Quignard, Wilfried Weiss
  • Patent number: 7901569
    Abstract: Applicants have developed a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil, hydrogen, and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is separated internally, within one of more of the reactors, to separate only the converted oil and hydrogen into a vapor product while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor as a liquid product. A portion of the unconverted oil is then converted to lower boiling point hydrocarbons in the next reactor, once again creating a mixture of unconverted oil, hydrogen, converted oil, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.
    Type: Grant
    Filed: September 17, 2008
    Date of Patent: March 8, 2011
    Assignee: Chevron U.S.A. Inc.
    Inventors: Darush Farshid, James Murphy, Bruce Reynolds
  • Publication number: 20100219104
    Abstract: The present invention relates to an integrated process for the conversion of feedstocks containing coal into liquid products by jointly using at least the following seven process units: coal liquefaction, flash or distillation of the product obtained from the liquefaction, extraction with a solvent to remove the ashes, distillation to separate the solvent, hydroconversion with catalysts in slurry phase, distillation or flash of the production obtained from the hydroconversion, and deasphalting with a solvent.
    Type: Application
    Filed: March 1, 2010
    Publication date: September 2, 2010
    Applicants: ENI S.p.A., SNAMPROGETTI S.p.A, ENITECNOLOGIE S.p.A
    Inventors: Alberto Del Bianco, Romolo Montanari, Nicoletta Panariti, Sergio Rosi
  • Publication number: 20090045103
    Abstract: A process for thermally upgrading coal in a vertical processor wherein the coal is gravity fed and a heated inert gas is introduced into the processor. The temperature of the gas, the size of the coal and the rate of movement of the coal are controlled to efficiently remove moisture from the coal and to not remove volatile organic compound.
    Type: Application
    Filed: January 11, 2007
    Publication date: February 19, 2009
    Inventors: Harry E. Bonner, Roger B. Malmquist, Ray W. Sheldon
  • Patent number: 7431831
    Abstract: A new residuum full hydroconversion slurry reactor system has been developed that allows the catalyst, unconverted oil, products and hydrogen to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is partially separated in between the reactors to remove only the products and hydrogen while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor. In the next reactor, a portion of the unconverted oil is converted to lower boiling point hydrocarbons, once again creating a mixture of unconverted oil, products, hydrogen and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a highly concentrated catalyst in unconverted oil which can be recycled directly to the first reactor. The slurry reactor system is, in this invention, preceded by an in-line pretreating step, such as hydrotreating or deasphalting.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: October 7, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Darush Farshid, Bruce Reynolds
  • Patent number: 7390398
    Abstract: Applicants have developed a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is partially separated in between the reactors to remove only the products and hydrogen gas, while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor. A portion of the unconverted oil is then converted to lower boiling point hydrocarbons, once again creating a mixture of unconverted oil, products, hydrogen, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. Additional oil may be added at the interstage feed inlet, possibly in combination with slurry. The oil may alternately be partially converted, leaving a highly concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: June 24, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Darush Farshid, Bruce Reynolds
  • Patent number: 7247235
    Abstract: A process for the hydrogenation of a hydrocarbon feed includes contacting a major amount of the hydrocarbon feed with hydrogen in a counter-current manner in a first reaction zone under hydrogenation reaction conditions in the presence of a hydrogenation catalyst in at least a first catalyst bed wherein a liquid effluent exits at a bottom end of the first reaction zone and a hydrogen-containing gaseous effluent exits at a top end of the first reaction zone, and contacting a minor portion of the hydrocarbon feed with said hydrogen-containing gaseous effluent in a co-current manner in a second reaction zone having a catalyst bed positioned to receive the hydrogen-containing effluent of the first reaction zone.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: July 24, 2007
    Assignee: ABB Lummus Global Inc,
    Inventors: Harjeet Virdi, Arup Roy, Thu-Huong Nguyen
  • Patent number: 6190542
    Abstract: A multi-stage catalytic hydrogenation and hydroconversion process for heavy hydrocarbon feed materials such as coal, heavy petroleum fractions, and plastic waste materials. In the process, the feedstock is reacted in a first-stage, back-mixed catalytic reactor with a highly dispersed iron-based catalyst having a powder, gel or liquid form. The reactor effluent is pressure-reduced, vapors and light distillate fractions are removed overhead, and the heavier liquid fraction is fed to a second stage back-mixed catalytic reactor. The first and second stage catalytic reactors are operated at 700-850° F. temperature, 1000-3500 psig hydrogen partial pressure and 20-80 lb./hr per ft3 reactor space velocity. The vapor and light distillates liquid fractions removed from both the first and second stage reactor effluent streams are combined and passed to an in-line, fixed-bed catalytic hydrotreater for heteroatom removal and for producing high quality naphtha and mid-distillate or a full-range distillate product.
    Type: Grant
    Filed: February 1, 1999
    Date of Patent: February 20, 2001
    Assignee: Hydrocarbon Technologies, Inc.
    Inventors: Alfred G. Comolli, Lap-Keung Lee
  • Patent number: 5269910
    Abstract: A method for hydro-liquefying coal, the method comprising preheating a slurried mixture of a pulverized coal and a solvent, the preheated mixture being supplied to a plurality of reactors; separating a gaseous content from the products resulting from the reaction; dehydrating the gaseous content and removing a light oil content therefrom, thereby obtaining hydrogen-content gases; and recycling the hydrogen-content gases at least to the first reactor and supplying it to the bottom thereof so that the light oil content in the solvent is stripped.
    Type: Grant
    Filed: September 28, 1990
    Date of Patent: December 14, 1993
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Mitsubishi Kasei Corporation, Idemitsu Kosan Company Limited, Cosmo Oil Co., Ltd., Nippon Brown Coal Liquefaction Co., Ltd.
    Inventors: Tetsuo Matsumura, Kaizaburo Saito, Osamu Okuma, Hiroshi Yoshimura, Yasuo Sugino, Shun-ichi Yanai, Tatsuo Hirano, Kazuhiro Mae, Koji Murakoshi
  • Patent number: 5246570
    Abstract: A coal liquefaction process employing a first stage liquefaction step catalyzed by a soluble molybdenum-containing organophosphorodithioate catalyst is disclosed. In some embodiments, two consecutive liquefaction steps employ a molybdenum-containing organophosphorodithioate catalyst operating at a relatively high liquefaction temperature. In other embodiments, a second liquefaction process step operating at a relatively low temperature employs a hydrocracking catalyst to upgrade materials obtained from the first soluble catalyst liquefaction step. In some embodiments, an interstage gas separator removes gases such as carbon dioxide produced in the first liquefaction step from a partially liquefied mixture prior to further liquefying the mixture in the second liquefaction step.
    Type: Grant
    Filed: April 9, 1992
    Date of Patent: September 21, 1993
    Assignee: Amoco Corporation
    Inventors: Donald C. Cronauer, April J. Swanson, Joseph T. Joseph, Arunabha Basu, Simon G. Kukes
  • Patent number: 5200063
    Abstract: This invention is directed to a staged process for producing liquids from coal or similar carbonaceous feeds combining a pretreatment stage and a liquefaction stage. In the process, the feed is dispersed in an organic solvent and reacted with carbon monoxide at an elevated temperature and pressure. The so pretreated coal is sent to a liquefaction reactor, wherein the coal is reacted in the presence of hydrogen and catalyst to produce valuable liquid fuels or feedstocks.
    Type: Grant
    Filed: October 9, 1991
    Date of Patent: April 6, 1993
    Assignee: Exxon Research and Engineering Company
    Inventors: Dan R. Neskora, Stephen N. Vaughn, W. Neal Mitchell, Calude C. Culross, Steve D. Reynolds, Edward Effron
  • Patent number: 5130013
    Abstract: A process for producing a liquefied coal oil by a two step hydrogenation reaction of coal, which comprises subjecting coal to a first hydrogenation and subjecting at least a part of the reaction product of the first hydrogenation to a second hydrogenation, wherein the second hydrogenation is conducted in the presence of an alkali metal compound and/or an alkaline earth metal compound and a catalyst carrying a metal of Group VI-A and a metal of Group VIII of the Periodic Table.
    Type: Grant
    Filed: October 9, 1990
    Date of Patent: July 14, 1992
    Assignees: Mitsubishi Kasei Corporation, Kabushiki Kaisha Kobe Seiko Sho, Idemitsu Kosan Company Limited, Cosmo Oil Co., Ltd.
    Inventors: Yoichi Kageyama, Iwao Yamamoto, Takahisa Yamaura, Jun Imai
  • Patent number: 5122260
    Abstract: In the two stage liquefaction of a carbonaceous solid such as coal wherein coal is liquefied in a first stage in the presence of a liquefaction solvent and the first stage effluent is hydrogenated in the presence of a supported hydrogenation catalyst in a second stage, catalyst which has been previously employed in the second stage and comminuted to a particle size distribution equivalent to 100% passing through U.S. 100 Mesh, is passed to the first stage to improve the overall operation.
    Type: Grant
    Filed: January 9, 1989
    Date of Patent: June 16, 1992
    Assignee: ABB Lummus Crest Inc.
    Inventors: Avinash Gupta, Marvin I. Greene
  • Patent number: 5120429
    Abstract: In a process for producing distillates from coal by a first stage thermal liquefaction followed by a catalytic hydrogenation, liquefaction solvent is added at points spaced over the length of the thermal liquefaction heater.Coal may be co-processed with petroleum oil by adding pre-hydrogenated oil to the first stage or unhydrogenated oil to the second stage.
    Type: Grant
    Filed: July 10, 1987
    Date of Patent: June 9, 1992
    Assignee: Lummus Crest Inc.
    Inventors: Avinash Gupta, Marvin I. Greene
  • Patent number: 5110450
    Abstract: An improved process for the hydroconversion of coal, wherein coal is slurried in an organic solvent and subjected to pretreatment with carbon monoxide, followed by separation of a solvent-soluble phase comprising hydrocarbon material from the coal, and subsequently hydroconverting the extracted material in a hydroconversion reactor. The extracted material consists of a relatively hydrogen-rich material which is readily hydroconverted to valuable liquid products in high yield. The coal residue is relatively hydrogen deficient material which can be gasified to produce hydrogen and carbon monoxide for the hydroconversion and pretreatment stages, respectively.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: May 5, 1992
    Assignee: Exxon Research and Engineering Company
    Inventors: Claude C. Culross, Steve D. Reynolds
  • Patent number: 5110451
    Abstract: A two stage coal extracting process has a first liquid hydrogen donor solvent oil extraction stage and a second stage comprising catalytic hydrocracking of the extract. Desired levels of hydrocracking and hydrogenation of the extract, with an acceptable level of napthene formation, are achieved by using on the catalyst a mixture of a promoted W or Mo catalyst with an unpromoted W or Mo catalyst.
    Type: Grant
    Filed: January 16, 1991
    Date of Patent: May 5, 1992
    Assignee: Coal Industry (Patents) Limited
    Inventor: Michael A. Jones
  • Patent number: 5096569
    Abstract: Disclosed is a method for catalytically hydropyrolyzing carbonaceous material to produce liquid products boiling under about 550.degree. C. with reduced amounts of methane being formed. The process comprises (a) treating the carbonaceous material with as hydrogenation catalyst; (b) contacting the so-treated carbonaceous material with an effective amount of hydrogen, at an effective residence time, at a temperature below the critical temperature of rapid methane formation; (c) recovering the resulting liquids, gases, and char; and (d) recycling the char.
    Type: Grant
    Filed: January 15, 1991
    Date of Patent: March 17, 1992
    Assignee: Exxon Research and Engineering Company
    Inventors: Peter S. Maa, Russell R. Chianelli
  • Patent number: 5071540
    Abstract: An improved process for the hydroconversion of coal comprising pretreating coal in an aqeuous carbon monoxide-containing environment, followed by extracting a soluble hydrocarbon material from the coal, and subsequently hydroconverting the extracted material in a hydroconversion reactor with a high catalyst loading to obtain a nearly finished product with low heteroatom levels. The extracted material consists of a relatively hydrogen-rich material which is readily converted to valuable liquid products in high yield. The residue from the extraction stage is relatively hydrogen deficient material which can be gasified to produce hydrogen and carbon monoxide for the hydroconversion and pretreatment stages, respectively.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: December 10, 1991
    Assignee: Exxon Research & Engineering Company
    Inventors: Claude C. Culross, Steve D. Reynolds
  • Patent number: 5055181
    Abstract: Disclosed is a process for obtaining liquids and gases from carbonaceous material, such as coal. The carbonaceous material is first treated with a gasification catalyst, and optionally a hydrogenation catalyst, and hydropyrolyzed for an effective residence time, below the critical temperature at which methane begins to rapidly form, to make liquid products. The resulting char is gasified in the presence of steam at a temperature from about 500.degree. C. to about 900.degree. C.
    Type: Grant
    Filed: December 14, 1988
    Date of Patent: October 8, 1991
    Assignee: Exxon Research and Engineering Company
    Inventors: Peter S. Maa, Martin L. Gorbaty
  • Patent number: 5045180
    Abstract: A process for catalytic multi-stage hydrogenation and liquefaction of coal to produce high yields of low-boiling hydrocarbon liquids containing low concentrations of nitogen compounds. First stage catalytic reaction conditions are 700.degree.-800.degree. F. temperature, 1500-3500 psig hydrogen partial pressure, with the space velocity maintained in a critical range of 10-40 lb coal/hr ft.sup.3 catalyst settled volume. The first stage catalyst has 0.3-1.2 cc/gm total pore volume with at least 25% of the pore volume in pores having diameters of 200-2000 Angstroms. Second stage reaction conditions are 760.degree.-870.degree. F. temperature with space velocity exceeding that in the first stage reactor, so as to achieve increased hydrogenation yield of low-boiling hydrocarbon liquid products having at least 75% removal of nitrogen compounds from the coal-derived liquid products.
    Type: Grant
    Filed: April 16, 1990
    Date of Patent: September 3, 1991
    Assignee: HRI, Inc.
    Inventor: Alfred G. Comolli
  • Patent number: 5026475
    Abstract: An improved process for the hydroconversion of coal comprising pretreating coal in an aqueous carbon monoxide-containing environment, followed by extracting a soluble hydrocarbon material from the coal, and subsequently hydroconverting the extracted material in a hydroconversion reactor. The extracted material consists of a relatively hydrogen-rich material which is readily converted to valuable liquid products in high yield. The residue from the extraction stage is relatively hydrogen deficient material which can be gasified to produce hydrogen and carbon monoxide for the hydroconversion and pretreatment stages, respectively.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: June 25, 1991
    Assignee: Exxon Research & Engineering Company
    Inventors: Gordon F. Stuntz, Claude C. Culross, Steve D. Reynolds
  • Patent number: 4983279
    Abstract: A process for the hydrogenation of a liquid hydrocarbon-containing charge material, comprising the steps of: (i) supplying a high temperature high pressure liquid phase hydrogenation reactor with two separately and indirectly heated charge streams, (a) a primary charge stream comprising liquid hydrocarbon oils, oil residues, syncrudes, tars or pitches and optionally coal, and hydrogen-containing gas, and (b) a directly heated secondary gaseous charge stream comprising hydrogen-containing gas, and combining said indirectly heated primary charge stream and said indirectly and directly heated secondary charge stream prior to said liquid phase hydrogenation reactor, hydrogenating the combined streams to produce a hydrogenation product and separating the hydrogenation product in a hot separator to give a hot separator head product; wherein said indirectly heated primary and secondary charge streams are heated by separate heat exchange means by heat exchange with said hot separator head product, and said secondary
    Type: Grant
    Filed: December 2, 1988
    Date of Patent: January 8, 1991
    Assignee: Veba Oel Aktiengesellschaft
    Inventors: Wolfdieter Klein, Claus Strecker, Alfons Feuchthofen, Ulrich Boenisch
  • Patent number: 4982027
    Abstract: This invention relates to an improved process for the reprocessing of carbon containing wastes by pretreating the same thermally in the presence or absence of hydrogen, followed by hydrogenation of the pretreated material at elevated temperature and at least 200 bar hydrogen pressure.
    Type: Grant
    Filed: January 26, 1989
    Date of Patent: January 1, 1991
    Assignee: Rheinische Braunkohlenwerke AG
    Inventors: Joachim Korff, Axel Giehr, Karl-Heinz Keim, Kurt Erdt
  • Patent number: 4944866
    Abstract: A process for the hydrogenation of coal which entails slurrying pulverized coal with oil, hydrogenating the mixture at an elevated temperature and pressure and separating the liquid and solid reaction products from the gaseous reaction products, wherein the slurry oil contains non-process derived hydrocarbon mixtures having a boiling range above about 200.degree. C., in the amount of about 30-100% by weight with the remainder of the slurry oil being process derived oils having a boiling range above about 200.degree. C.
    Type: Grant
    Filed: April 15, 1986
    Date of Patent: July 31, 1990
    Assignee: Veba Oel Technologie GmbH
    Inventors: Klaus Fuhrmann, Ulrich Graeser, Ludwig Merz
  • Patent number: 4879021
    Abstract: A process for the hydrogenation of undissolved coal and subsequent liquefaction of the hydrogenated coal particles to provide useful hydrocarbon liquid products including naphtha, gasoline and diesel fuel. These low boiling hydrocarbon liquids are produced by the process comprising: (a) mixing solid coal particles with a coal derived solvent in a solvent/coal ratio ranging from about 8/1 to about 1.5/1 to provide a flowable coal/oil slurry of solid coal particles; (b) passing the coal/oil slurry and hydrogen upwardly through a first reaction zone containing a coal-derived liquid and bed of particulate catalyst maintained at a temperature ranging from about 400.degree. to about 700.degree. F.
    Type: Grant
    Filed: August 26, 1988
    Date of Patent: November 7, 1989
    Assignee: HRI, Inc.
    Inventors: Edwin J. Hippo, Alfred G. Comolli, Robert O'Brien
  • Patent number: 4874506
    Abstract: A process for catalytic two-stage hydrogenation and liquefaction of coal with selective extinction recycle of all heavy liquid fractions boiling above a distillation cut point of about 600.degree.-750.degree. F. to produce increased yields of low-boiling hydrocarbon liquid and gas products. In the process, the particulate coal feed is slurried with a process-derived liquid solvent normally boiling above about 650.degree. F. and fed into a first stage catalytic reaction zone operated at conditions which promote controlled rate liquefaction of the coal, while simultaneously hydrogenating the hydrocarbon recycle oils. The first stage reactor is maintained at 710.degree.-800.degree. F. temperature, 1000-4000 psig hydrogen partial pressure, and 10-90 lb/hr per ft.sup.3 catalyst space velocity. Partially hydrogenated material withdrawn from the first stage reaction zone is passed directly to the second stage catalytic reaction zone maintained at 760.degree.-860.degree. F.
    Type: Grant
    Filed: October 16, 1987
    Date of Patent: October 17, 1989
    Assignee: HRI, Inc.
    Inventors: James B. MacArthur, Alfred G. Comolli, Joseph B. McLean
  • Patent number: 4853111
    Abstract: A process for two-stage catalytic co-processing of coal and heavy petroleum hydrocarbon liquid fractions to produce increased yields of low-boiling hydrocarbon liquid and gas products. In the process, the particulate coal is slurried with a petroleum residuum and optionally with a process-derived hydrocarbon liquid solvent and fed into a first stage catalytic reaction zone operated at relatively mild conditions which promote controlled rate liquefaction of the coal while simultaneously hydrogenating the petroleum and hydrocarbon recycle oils at conditions favoring hydrogenation reactions. The first stage reactor is maintained at 650.degree.-800.degree. F. temperature, 1000-4000 psig hydrogen partial pressure and 10-100 lb/hr/ft.sup.3 space velocity for the total coal and oil feed. From the first stage reaction zone, the partially hydrogenated effluent material is passed directly to the close-coupled second stage catalytic reaction zone maintained at more severe conditions of 750.degree.-900.degree. F.
    Type: Grant
    Filed: July 25, 1986
    Date of Patent: August 1, 1989
    Assignee: HRI, Inc.
    Inventors: James B. MacArthur, Joseph B. McLean, Alfred G. Comolli
  • Patent number: 4842719
    Abstract: A process for two-stage catalytic hydrogenation and liquefaction of coal to produce increased yields of low-boiling hydrocarbon liquid and gas products. In the process, the particulate coal is slurried with a process-derived liquid solvent and fed at temperature below about 650.degree. F. into a first stage catalytic reaction zone operated at conditions which promote controlled rate liquefaction of the coal, while simultaneously hydrogenating the hydrocarbon recycle oils at conditions favoring hydrogenation reactions. The first stage reactor is maintained at 650.degree.-800.degree. F. temperature, 1000-4000 psig hydrogen partial pressure, and 10-60 lb coal/hr/ft.sup.3 reactor space velocity. The partially hydrogenated material from the first stage reaction zone is passed directly to the close-coupled second stage catalytic reaction zone maintained at a temperature at least about 25.degree. F. higher than for the first stage reactor and within a range of 750.degree.-875.degree. F.
    Type: Grant
    Filed: June 18, 1986
    Date of Patent: June 27, 1989
    Assignee: HRI, Inc.
    Inventors: James B. MacArthur, Joseph B. McLean, Alfred G. Comolli
  • Patent number: 4839030
    Abstract: A coal hydrogenation and liquefaction process in which particulate coal feed is pressurized to an intermediate pressure of at least 500 psig and slurried with CO.sub.2 liquid to provide a flowable coal/CO.sub.2 slurry feedstream, which is further pressurized to at least 1000 psig and fed into a catalytic reactor. The coal particle size is 50-375 mesh (U.S. Sieve Series) and provides 50-80 W % coal in the coal/CO.sub.2 slurry feedstream. Catalytic reaction conditions are maintained at 650.degree.-850.degree. F. temperature, 1000-4000 psig hydrogen partial pressure and coal feed rate of 10-100 lb coal/hr ft.sup.3 reactor volume to produce hydrocarbon gas and liquid products. The hydrogen and CO.sub.2 are recovered from the reactor effluent gaseous fraction, hydrogen is recycled to the catalytic reactor, and CO.sub.2 is liquefied and recycled to the coal slurrying step. If desired, two catalytic reaction stages close coupled together in series relation can be used.
    Type: Grant
    Filed: May 27, 1988
    Date of Patent: June 13, 1989
    Assignee: HRI, Inc.
    Inventors: Alfred G. Comolli, Joseph B. McLean
  • Patent number: 4818374
    Abstract: A process for converting coal to an oil fraction, which comprises subjecting coal to a first hydrogenation reaction, deashing the reaction product of the first hydrogenation reaction and subjecting the deashed liquefied oil to a second hydrogenation reaction, wherein coal, a solvent and hydrogenation-treated heavy oil components are supplied for the first hydrogenation reaction; from the first hydrogenation reaction product, at least a part of the oil fraction is obtained; from the first hydrogenation reaction product, a substantial amount of preasphaltene components is removed simultaneously with or independently of the deashing operation, and the deashed liquefied oil containing heavy oil components and not greater than 20% by weight of preasphaltene components thereby obtained, is supplied for the second hydrogenation reaction; from the second hydrogenation reaction product, an oil fraction and heavy oil components are separated and the heavy oil components are recycled to the first hydrogenation reaction
    Type: Grant
    Filed: November 8, 1985
    Date of Patent: April 4, 1989
    Assignees: Mitsubishi Chemical Industries Ltd., Kabushiki Kaisha Kobe Seiko Sho, Idemitsu Kosan Company Limited, Asia Oil Company Limited, Nippon Brown Coal Liquefaction Co., Ltd.
    Inventors: Nobuyoshi Hirokoh, Yoichi Kageyama, Yukio Nakako, Tetsuo Matsumura
  • Patent number: 4816141
    Abstract: A multi-stage catalytic process for hydrogenation and liquefaction of coal using ebullated-bed catalytic reactors to produce low-boiling hydrocarbon liquid products, in which used catalyst is removed from a lower temperature first stage reactor operating at temperature not exceeding about 800.degree. F. and cascaded forward to a higher temperature second stage reactor for further use therein. Reaction conditions in the first stage reactor are preferably 700.degree.-800.degree. F. temperature, 1000-4000 psig hydrogen partial pressure, and a coal feed rate of 10-90 lb coal/hr per ft.sup.3 catalyst settled volume in the reactor. Useful higher temperature or second stage reaction conditions are 750.degree.-850.degree. F. temperature, and 1000-4000 psig hydrogen partial pressure.
    Type: Grant
    Filed: October 16, 1987
    Date of Patent: March 28, 1989
    Assignee: HRI, Inc.
    Inventors: Joseph B. McLean, Alfred G. Comolli, James B. MacArthur
  • Patent number: 4741822
    Abstract: Procedure for hydrogenation of coal by means of liquid phase and fixed-bed catalyst hydrogenation whereby the head products of the high-temperature separator are led directly, and together with the entire high-pressure circuit gas, over a reactor with a rigidly installed catalyst; are separated from the exhaust products of this reactor by partial condensation of the cycle oil required for producing the coal paste and withdrawn from an intermediate separator; and are led again, together with the entire high-pressure circuit gas, over an additional reactor with a fixed-bed catalyst.
    Type: Grant
    Filed: July 29, 1986
    Date of Patent: May 3, 1988
    Assignee: Ruhrkohle Aktiengesellschaft
    Inventors: Eckard Wolowski, Rainer Loring, Frank Friedrich, Bernd Strobel
  • Patent number: 4740289
    Abstract: A process for the hydrogenolysis of a coal liquid bottom containing benzene-insoluble components and having a boiling point of at least 420.degree. C., which comprises:(a) hydrogenating the coal liquid bottom at a temperature of not higher than 350.degree. C. in the presence of a catalyst comprising an alkali metal and/or an alkaline earth metal and a metal of Group VI A of the Periodic Table to reduce the content of the benzene-insoluble components in the fraction having a boiling point of at least 420.degree. C., to a level of not higher than 10% by weight, and then(b) subjecting the product to hydrogenolysis at a temperature of higher than 350.degree. C. and not higher than 450.degree. C. in the presence of a catalyst comprising a metal of Group VI A of the Periodic Table.
    Type: Grant
    Filed: April 20, 1987
    Date of Patent: April 26, 1988
    Assignees: Mitsubishi Chemical Industries Ltd., Kabushiki Kaisha Kobe Seiko Sho, Idemitsu Kosan Company Limited, Asia Oil Company, Nippon Brown Coal Liquefaction Co., Ltd.
    Inventors: Yoichi Kageyama, Tetsuo Masuyama
  • Patent number: 4740294
    Abstract: A method for sequentially co-processing heavy hydrocarbon materials and carbonaceous materials comprising first subjecting the heavy hydrocarbon material in the presence of a disposable metal catalyst to produce and separate therefrom a first distillate stream and a first non-distillable effluent stream containing the disposable metal catalyst. The first non-distillable effluent stream then is mixed with the carbonaceous material and the mixture subjected to liquefaction conditions in the presence of said disposable metal catalyst. The liquefaction product then is subjected through the use of sequential fractionation and critical solvent extraction processing steps to separate and recover various heavy hydrocarbon and carbonaceous-derived light hydrocarbon liquid products therefrom.
    Type: Grant
    Filed: September 25, 1984
    Date of Patent: April 26, 1988
    Assignee: Kerr-McGee Corporation
    Inventor: Donald E. Rhodes
  • Patent number: 4728418
    Abstract: A novel process for the low-temperature depolymerization and liquefaction of coal wherein the coal is subjected to sequential processing steps for the cleavage of different types of intercluster lnikages during each processing step. A metal chloride catalyst is intercalated in finely crushed coal and the coal is partially depolymerized under mild hydrotreating conditions during the first processing step. In the second processing step the product from the first step is subjected to base-catalyzed depolymerization with an alcoholic solution of an alkali hydroxide, yielding an almost fully depolymerized coal, which is then hydroprocessed with a sulfided cobalt molybdenum catalyst in a third processing step to obtain a hydrocarbon oil as the final product.
    Type: Grant
    Filed: October 23, 1985
    Date of Patent: March 1, 1988
    Assignee: University of Utah
    Inventors: Joseph S. Shabtai, Ikuo Saito
  • Patent number: 4714543
    Abstract: A starting slurry composed of raw brown coal and a solvent is heated and pressurized, subjected to gas-liquid separation and dehydration and then to hydrogenation/liquefaction. The CO.sub.2 -containing gas produced in the preheating/dehydration step and/or a CO.sub.2 -containing gas supplied from outside the system is blown into the slurry in the above-mentioned preheating/dehydration step, whereby carbonate-forming metal components in the brown coal are converted to the carbonates thereof in advance. In this manner, the hydrogenation/liquefaction efficiency is improved, and stabilized long-term continuous operation is attained.
    Type: Grant
    Filed: February 4, 1986
    Date of Patent: December 22, 1987
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Idemitsukosan Kabushiki Kaisha, Mitsubishikaseikogyo Kabushiki Kaisha, Aziasekiyu Kabushiki Kaisha
    Inventors: Tetsuo Matsumura, Toshio Ohzawa, Akihiro Kawashima, Osamu Ohkuma, Saburo Sawada, Shun'ichi Yanai, Hiroshi Yoshimura, Yasuo Sugino
  • Patent number: 4666589
    Abstract: A method for pretreating a coal hydrogenation feedstock with preheated hydrogen containing a hydrogenation gas under high pressure and at elevated temperature, in a liquid phase slurry system, is disclosed. In this process a mixture of a slurry of finely ground coal and a slurry oil are fed to a preheater before being subjected to a hydrogenation and liquefaction reaction in a cascade of reactors at a pressure of from 100 to 40 bars and a temperature of 420.degree. to 490.degree. C. The reaction products are fed to a hot separator.In the process of the invention, prior to its preheating, a first partial stream of the hydrogenation gas, referred to as the slurry gas, is added to the mixture at process pressure. A second partial stream of the hydrogenation gas is heated by indirect heat exchange with a gaseous hot separator product in a gas heat exchanger.
    Type: Grant
    Filed: February 18, 1986
    Date of Patent: May 19, 1987
    Assignee: Veba Oel Entwicklungs-Gesellschaft mbH
    Inventors: Wolf-Dieter Klein, Alfons Feuchthofen, Claus Strecker, Ulrich Bonisch
  • Patent number: 4661237
    Abstract: A process for thermally cracking carbonaceous substances, such as coal, is described, comprising: rapidly heating the carbonaceous substance to 500.degree. to 950.degree. C. in an atmosphere consisting essentially of hydrogen gas at a pressure of 35 to 250 kg/cm.sup.2 (gauge pressure) in the presence of at least one compound selected from the group consisting of halides, sulfates, nitrates, phosphates, carbonates, hydroxides, and oxides of Group VIII metal elements of the Periodic Table. The process increases the cracking of the carbonaceous substances and accelerates the conversion of the carbonaceous substances into gas and liquid products, greatly increasing the yields of the gasoline fraction and light oils.
    Type: Grant
    Filed: March 29, 1983
    Date of Patent: April 28, 1987
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Muneaki Kimura, Tadashi Kai
  • Patent number: 4639310
    Abstract: A process for the production of reformer feed and heating or diesel oil from coal which comprises introducing a pulverized coal-oil slurry together with a hydrogenation gas into a liquid-phase hydrogenation stage; remoping solids-containing residue from the discharge from the liquid phase hydrogenation stage, cooling the resulting residue-free volatile coal-oil fraction from the discharge and, if necessary, removing a slurry oil fraction therefrom before feeding the volatile coal-oil fraction to a gas-phase hydrogenation stage; introducing fresh hydrogen which is substantially free of contaminants into the gas-phase hydrogenation stage together with the volatile coal-oil fraction, the fresh hydrogen introduced into the gas-phase hydrogenation stage constituting the entire amount of hydrogen required for the process; and utilizing the waste-gas from the gas-phase hydrogenation as the hydrogenation gas for the liquid-phase hydrogenation.
    Type: Grant
    Filed: August 2, 1985
    Date of Patent: January 27, 1987
    Assignee: Veba Oel Entwicklungs-Gesellschaft
    Inventors: Werner Dohler, Ludwig Merz, Heinz Frohnert, Bernd Uckermann, Ulrich Graeser, Alfons Jankowski, Eckard Wolowski, Hans-Friedrich Tamm, Norbert Wilczok
  • Patent number: 4599161
    Abstract: Hydrogen sulfide issuing from an oil shale retort is captured in an absorbent bed. When the bed is regenerated as with oxygen containing gas, the sulfur dioxide liberated is reintroduced into the retort for reaction with the spent shale.
    Type: Grant
    Filed: November 30, 1984
    Date of Patent: July 8, 1986
    Assignee: Phillips Petroleum Company
    Inventors: James Scinta, Arlo J. Moffat