Including Burning Of Feed Or Product Patents (Class 208/427)
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Patent number: 11124723Abstract: The invention relates to a material and/or solid fuel which is produced from biomass. The material and/or fuel can be produced according to an apparatus and system for producing a fuel from a solid-liquid mixture of water and feed material with a carbon containing component, wherein the biomass forming the solid-liquid mixture is treated at a temperature of 160-300° C. at a pressure of at least 5 bar for a treatment duration of at least 2 hours and water formed by the chemical reaction is withdrawn from the reactor by a solid-liquid separation filtration device to increase a carbon fraction of the fuel.Type: GrantFiled: December 1, 2016Date of Patent: September 21, 2021Assignee: ANTACOR LTD.Inventor: Dominik Peus
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Patent number: 10876048Abstract: Methods for liberating organic carbonaceous products from mineral matrices such as oil shale and the products liberated by the present methods inter alia, the invention in a preferred embodiment subjects oil shale to resonance disintegration including inter alia rapid pressure and directional changes to essentially instantaneously vary forces acting thereon. Oil shale processed by non-impact processing according to the invention liberates kerogen from the mineral matrix to permit subsequent conversion to shale oil or other utilization.Type: GrantFiled: April 10, 2006Date of Patent: December 29, 2020Assignee: Micronizing Technologies, LLCInventors: James P. Yates, Charles A. Arnold, Christopher A. Arnold, William E. Hahn, Melva Hahn
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Patent number: 9714394Abstract: A method for producing an ashless coal includes a slurry preparation, an extraction, a separation, an ashless coal acquirement, and a by-product acquirement. In the by-product acquirement, a solvent used in the slurry preparation is evaporated and separated from a solid-content concentrated liquid separated in the separation, and then, a by-product coal is acquired. The by-product coal is used as a fuel for heating a slurry obtained in the slurry preparation.Type: GrantFiled: March 17, 2014Date of Patent: July 25, 2017Assignee: Kobe Steel, Ltd.Inventors: Shigeru Kinoshita, Noriyuki Okuyama, Takuya Yoshida, Koji Sakai
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Patent number: 8920639Abstract: The invention provides a combustion process using comminuted fuel solids from a steam-driven shear field, with controlled water content and optionally coated with a combustion catalyst. The method allows fuel solids to burn for energy production at low temperatures. The lower temperatures avoid emissions of nitrogen oxides, and the process also yields a clean, friable ash that has economic value.Type: GrantFiled: February 10, 2009Date of Patent: December 30, 2014Assignee: Hydrocoal Technologies, LLCInventor: David Walker Taylor
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Patent number: 8673135Abstract: The invention described herein relates to a novel process for reducing the carbon dioxide emissions from a coal and/or biomass liquefaction facility by utilizing a steam methane reformer unit in the complex designed to produce additional hydrogen which can be thereafter utilized in the process, as required for the plant fired heaters (including the SMR furnace), and for the production of plant steam. The plant light ends (C1, C2, etc.), which are normally utilized as fuel gas streams are the primary feeds to the SMR Unit along with the tail gas purge from a gasification complex within the facility.Type: GrantFiled: May 28, 2010Date of Patent: March 18, 2014Assignee: AxensInventors: James J. Colyar, James B MacArthur, Michael Peluso
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Patent number: 8479814Abstract: An enhanced oil recovery method is provided. This method includes; introducing a first essentially pure oxygen stream into a subterranean hydrocarbon-bearing formation traversed by at least one injection well and at least one production well, and initiating and sustaining in-situ combustion in the vicinity of the injection well. This method also includes introducing a second essentially pure oxygen stream and a hydrocarbon-containing fuel gas stream into the combustion device of a power generation system, wherein the combustion device produces an exhaust gas stream comprising water and carbon dioxide. This method also includes separating the exhaust gas stream into a stream of essentially pure water, and a stream of essentially pure carbon dioxide, and introducing at least a portion of the essentially pure carbon dioxide stream into the subterranean hydrocarbon-bearing formation prior to initiating the in-situ combustion.Type: GrantFiled: June 29, 2012Date of Patent: July 9, 2013Assignee: American Air Liquide, Inc.Inventor: Errico De Francesco
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Patent number: 8002972Abstract: A system for producing petroleum products from oil shale includes one or plural kiln lines made up of plural series-connected, indirect-fired, inclined rotary kilns. Plural kiln lines are operated for parallel processing. Oil shale is advanced through kilns in succession and exhausted from each kiln line substantially free of hydrocarbons. Successive kilns along the advancement of oil shale are maintained at successively higher temperatures. A fuel distinct from hydrocarbons in oil shale, such as syngas from a gasifier or hydrogen gas from a separator, drives pyrolysis to extract hydrocarbons. A refining unit located proximate to the kiln lines upgrades extracted hydrocarbons into petroleum products and separates the petroleum products by criteria. A heat extraction unit recovers heat from exhausted oil shale for reuse in kilns. A method involves drying oil shale followed by heating dry oil shale in successively hotter pyrolysis environments.Type: GrantFiled: October 12, 2007Date of Patent: August 23, 2011Assignee: EnShale, Inc.Inventors: Robert D. Morris, Jr., Robert D. Morris, III
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Publication number: 20100320120Abstract: Heat from nuclear reactor as a source of thermal energy is applied to the conversion of carbonaceous materials such as heavy petroleum crude oils, coals and biomass to liquid hydrocarbons. The heat is applied to provide at least a portion of the process heat used in the high temperature, short contact time hydropyrolysis of the carbonaceous material which is supplied with hydrogen generated by a high temperature process such as high temperature steam electrolysis, the sulfur-iodine cycle, the hybrid sulfur cycle, the zinc-zinc oxide cycle, a solid oxide fuel cell or by methane steam cracking. The heat from the nuclear reactor may be used to generate electricity to operate high temperature steam electrolysis used in generation of the hydrogen. By the use of nuclear thermal energy, hydrocarbon resource utilization for process heat is eliminated along with carbon dioxide evolution associated with burning of the hydrocarbon resource to generate process heat.Type: ApplicationFiled: May 4, 2010Publication date: December 23, 2010Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Michael SISKIN, Ramesh VARADARAJ, Walter WEISSMAN, Mark A. GREANEY
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Publication number: 20100282643Abstract: A system for producing petroleum products (12) from oil shale (32) includes a kiln line (72,152) of plural series-connected, substantially horizontally-disposed kilns (90,94,104,170,180). Crushed oil shale (36) is advanced through kilns (90,94,104,170,180) in succession and exhausted from the kiln line (72,152) substantially freed of hydrocarbons. A heat extraction unit (80) recovers heat (82) from hot spent shale (78). Successive kilns (90,94,104,170,180) along the advancement of crushed oil shale (36) are maintained at successively higher temperatures (T94,T94,T104,T170,T180). Pyrolysis is indirectly-driven using kiln-surrounding roasting jackets (96,106,182), A fuel distinct from hydrocarbons in oil shale (32), such as natural gas (132), syngas (54) from a gasifier (48), or hydrogen gas (62) from a separator (60) provides heat. These combustible gasses are burned in roasting jackets (96,106,182) or converted by a burner (134) into hot flue gas (136) that passes through roasting jackets (96,106,182).Type: ApplicationFiled: October 10, 2008Publication date: November 11, 2010Inventors: Robert D. Morris, JR., Robert D. Morris, III, Harry John Gatley, Roger Lee Peterson
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Publication number: 20100282644Abstract: Systems and methods are provided for low emission (in-situ) heavy oil production, using a compound heat medium, comprising products of combustion of a fuel mixture with an oxidant and a moderator, mixed with steam generated from direct contact of hot combustion products with water, under pressure. The compound heat medium, comprising mainly CO2 and steam, is injected at pressure into a hydrocarbon reservoir, where steam condenses out of the compound heat medium releasing heat to the reservoir. The condensate is produced with the hydrocarbon as a hydrocarbon/water mixture or emulsion. Non-condensable gases, primarily CO2, from the compound heat medium may remains in the reservoir through void replacement, leakage to adjacent geological strata. Beneficially, any CO2 produced is recovered at pressure, for use in other processes, or for disposal by sequestration. Produced water is recovered and recycled as a moderator and steam generating medium.Type: ApplicationFiled: December 19, 2008Publication date: November 11, 2010Inventors: Daniel J. O'Connor, Cameron Hardy
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Patent number: 7807049Abstract: The present invention relates to a method and apparatus for extracting kerogen oil from oil shale without adverse environmental impacts. A first plasma reactor is employed for creating a syngas from a carbon-based fuel. A turbine uses the syngas to produce electricity after the syngas' sensible heat passes through a heat exchanger to heat recycling gases used to pyrolyze the oil shale. A kiln receives the oil shale and heats the oil shale to a temperature at which hydrocarbons from the oil shale are released and captured. The hydrocarbons are sent to a distillation tower to produce a usable fuel. A second plasma reactor vitrifies the spent shale to produce an environmentally inert byproduct. The second plasma reactor is powered by electricity produced by the syngas turbine. Carbon dioxide generated by the process is captured and stored to prevent its release into the environment.Type: GrantFiled: December 10, 2007Date of Patent: October 5, 2010Inventor: Raymond L. Ridge
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Patent number: 7767187Abstract: An apparatus for separating carbon products from used tires includes a decomposing chamber into which used tires are charged, a nitrogen gas supply device that supplies nitrogen gas into the decomposing chamber, one or more magnetrons that generate microwave of predetermined frequency and one or more phase shifters that removes interference between microwaves generated by the magnetrons, a receiving plate that is adapted to receive carbon black and iron cores generated by the decomposing process, a tire support that is adapted to support used tires, an opening and closing device that opens or closes a door on which used tires are placed, conveyor belt that moves carbon black and iron cores to a desired location after decomposition is complete, and a cooling plate that is provided in an upper portion of the apparatus and cools down gaseous oil that is generated by decomposition by microwave into liquid oil.Type: GrantFiled: March 14, 2007Date of Patent: August 3, 2010Inventor: Charlie Hong
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Publication number: 20090266540Abstract: An enhanced oil recovery method is provided. This method includes; introducing a first essentially pure oxygen stream into a subterranean hydrocarbon-bearing formation traversed by at least one injection well and at least one production well, and initiating and sustaining in-situ combustion in the vicinity of the injection well. This method also includes introducing a second essentially pure oxygen stream and a hydrocarbon-containing fuel gas stream into the combustion device of a power generation system, wherein the combustion device produces an exhaust gas stream comprising water and carbon dioxide. This method also includes separating the exhaust gas stream into a stream of essentially pure water, and a stream of essentially pure carbon dioxide, and introducing at least a portion of the essentially pure carbon dioxide stream into the subterranean hydrocarbon-bearing formation prior to initiating the in-situ combustion.Type: ApplicationFiled: April 24, 2009Publication date: October 29, 2009Applicant: American Air Liquide, Inc.Inventor: Errico De Francesco
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Publication number: 20090159506Abstract: An integrated process for extracting and refining bitumen comprises hydroconverting bitumen in a reactor to provide valuable products and light oil by-product; separating the light oil by-product from the valuable products; transporting the light oil to oil sands reserves; producing steam in steam generators at the oil sands reserves using a portion of the light oil transported to the oil sands reserves; extracting bitumen from the oil sands reserves using steam produced in the steam generators; blending bitumen extracted from the oil sands reserves and a portion of the light oil transported to the oil sands reserves to form a transport blend; and transporting the transport blend to the reactor.Type: ApplicationFiled: December 20, 2007Publication date: June 25, 2009Applicant: Chevron U.S.A. Inc.Inventor: Bruce E. Reynolds
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Patent number: 7419585Abstract: A process for upgrading a residua feedstock using a short vapor contact time thermal process unit comprised of a horizontal moving bed of fluidized hot particles. The residua feedstock is preferably atomized so that the Sauter mean diameter of the residua feedstock entering the reactor is less than about 2500 ?m. One or more horizontally disposed screws is preferably used to fluidize a bed of hot particles.Type: GrantFiled: January 6, 2003Date of Patent: September 2, 2008Assignee: Exxonmobil Research and Engineering CompanyInventors: Peter S. Maa, Craig Y. Sabottke
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Publication number: 20080135457Abstract: The present invention relates to a method and apparatus for extracting kerogen oil from oil shale without adverse environmental impacts. A first plasma reactor is employed for creating a syngas from a carbon-based fuel. A turbine uses the syngas to produce electricity after the syngas' sensible heat passes through a heat exchanger to heat recycling gases used to pyrolyze the oil shale. A kiln receives the oil shale and heats the oil shale to a temperature at which hydrocarbons from the oil shale are released and captured. The hydrocarbons are sent to a distillation tower to produce a usable fuel. A second plasma reactor vitrifies the spent shale to produce an environmentally inert byproduct. The second plasma reactor is powered by electricity produced by the syngas turbine. Carbon dioxide generated by the process is captured and stored to prevent its release into the environment.Type: ApplicationFiled: December 10, 2007Publication date: June 12, 2008Inventor: Raymond L. Ridge
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Patent number: 7112311Abstract: A cooling method of a hydrotreating plant having a desulfurization section (1) including a furnace (12) for heating liquid to be processed, reactors (14, 15) for hydrotreating sulfur to generate hydrogen sulfide, a hydrogen sulfide absorber (19) for absorbing the hydrogen sulfide generated in the reactors (14, 15), and a compressor (21) for compressing and transferring fluid from the hydrogen sulfide absorber (19) toward the reactors (14, 15), the cooling method comprising the steps of gradually depressurizing the hydrotreating plant at the desulfurization section (1) to a pressure level at which reactor material does not embrittle and gas does not leak due to difference of mechanical thermal expansion in the plant after stopping supply of the liquid to be processed, operating the compressor (21) approximately at the maximum rotation number, and completely extinguishing burners (12A, 12B) in the furnace (12) during plant shutdown operation.Type: GrantFiled: October 31, 2001Date of Patent: September 26, 2006Assignees: Nippon Petroleum Refining Co., Ltd., Softard Industries Co., Ltd.Inventors: Yuji Yoshizumi, Hidekatsu Honda, Masayuki Shoji, Toshihiko Nasu, Katsuhiko Kawakami, Junichi Takano
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Patent number: 7070758Abstract: A process and apparatus for generating hydrogen from oil shale. Crushed oil shale may be placed in a chamber and combusted with carbon monoxide, oxygen and steam to form a gas stream of hydrogen and carbon monoxide. The hydrogen and carbon monoxide stream may be passed through a mechanism to produce hydrogen. In one embodiment, the hydrogen and carbon monoxide stream may be passed through a catalytic converter to produce hydrogen and carbon dioxide. The hydrogen and carbon dioxide may be cooled further and passed through a scrubber to remove the carbon dioxide such that hydrogen is produced. In another embodiment, the hydrogen and carbon monoxide may be passed through fluidized beds of magnetite to produce metallic iron, carbon dioxide and water. The metallic iron may then be conveyed to another chamber, where it may be treated with steam, producing magnetite and hydrogen.Type: GrantFiled: July 18, 2003Date of Patent: July 4, 2006Inventor: Oren V. Peterson
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Patent number: 6852215Abstract: A method for upgrading a hydrocarbon in which an oxygen source and a hydrogen source are ignited and the resulting synthetic gas is used to initiate a predominantly gas phase heavy oil upgrade reaction. The upgrade reaction is quenched with an additional source of un-upgraded hydrocarbon.Type: GrantFiled: April 18, 2002Date of Patent: February 8, 2005Assignee: ExxonMobil Upstream Research CompanyInventors: Michael Y. Wen, Eric D. Nelson
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Patent number: 6511937Abstract: The invention described herein is directed to (a) slurry hydroprocessing (SHP) of a feed under SHP conditions; (b) deasphalting, under deasphalting conditions the product obtained from said step (a) and recovering a solvent deasphalted oil and solvent deasphalted rock; (c) calcining said solvent deasphalted rock at a temperature of ≦about 1200° F. to produce an ash catalyst precursor; (d) recycling said ash catalyst precursor to said step (a).Type: GrantFiled: October 3, 2000Date of Patent: January 28, 2003Assignee: ExxonMobil Research and Engineering CompanyInventors: Roby Bearden, Jr., Zhiguo Hou, Martin Leo Gorbaty, David Thomas Ferrughelli, Ronald Damian Myers
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Patent number: 6464860Abstract: A process and apparatus for extracting oil from oil shale. Crushed oil shale is transported into a combustion chamber, along with relatively pure oxygen and carbon monoxide which are combusted to heat the oil shale sufficiently to release petroleum hydrocarbons, leaving a retorted oil shale containing a carbon residue. The combustion phase combines with the carbon residue to generate a recurring combustion/reaction cycle in which the carbon monoxide and oxygen are combusted to form carbon dioxide while retorting the oil shale by heat, and the carbon dioxide reacts with the carbon residue in the retorted oil shale to regenerate a carbon monoxide by-product. The petroleum hydrocarbons are cooled and processed into useable oils. The carbon monoxide by-product can be re-routed back to the combustion area of the combustion chamber and reused, or used in some separate application. Heat from the released petroleum and carbon monoxide by-product can be transferred back to the combustion chamber and also reused.Type: GrantFiled: July 5, 2000Date of Patent: October 15, 2002Inventor: Oren V. Peterson
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Patent number: 6054496Abstract: A method for producing a heavy crude oil from a subterranean formation through a wellbore, transporting the heavy crude oil to a market location and converting the heavy crude oil into a product distillate hydrocarbon stream and by-products such as heat, steam, electricity and synthesis gas by separating distillable components of the heavy crude oil by distillation and solvent deasphalting and converting the asphaltic residual portion of the heavy crude oil in a fluidized bed to at least one of heat, steam, electricity or synthesis gas. The method also produces diluent hydrocarbons useful as a separate product, a distillable hydrocarbon stream or a diluent for use in the production and transportation of the heavy crude oil.Type: GrantFiled: September 11, 1997Date of Patent: April 25, 2000Assignee: Atlantic Richfield CompanyInventors: Steven D. Crane, Gary L. Beer, Harrison F. Blacker
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Patent number: 5964985Abstract: A method of forming liquid hydrocarbons from solid coal. The coal is pulverized to provide a particulate coal feed, which is then extruded to provide a hollow tube of compressed coal supported inside of a support tube. A clay feed is extruded to provide a hollow tube of compressed clay supported inside of the coal tube and a combustible fuel is burned inside of the clay tube. The temperature of combustion is sufficient to fire the extruded clay and pyrolyze the extruded coal to produce hydrocarbon gases and coal char. The support tube has holes for releasing the hydrocarbon gases, which contain suspended particles formed during combustion. The suspended particles are removed from the hydrocarbon gases to provide clean gases, which are passed through an ionizing chamber to ionize at least a portion thereof. The ionized gases are then passed through a magnetic field to separate them from each other according to their molecular weight.Type: GrantFiled: May 23, 1997Date of Patent: October 12, 1999Inventor: William A. Wootten
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Patent number: 5955375Abstract: A graphite of anisotrophy selected between substantially isotropic to highly anisotropic, or calcined coke graphitizable to such a graphite, or a pitch convertible into such a coke or graphite, is derived from bituminous coal. A first coal is extracted in NMP or like solvent to give a first extract that when carbonized alone produces a substantially isotropic coke. A second coal (the same or different as the first coal) is hydrogenated and similarly extracted to give a second extract. The extent of hydrogenation is controlled so that the second extract when carbonized alone produces a highly anisotropic coke. Test samples are prepared by combining the two extracts in differing ratios including one sample in a ratio at each range end of the range. The solids of each sample are recovered, carbonized into coke, and then optionally converted into graphite, and its degree of anisotrophy analyzed. Comparison of the analyzed degrees for the different coke or graphite samples gives an correlation (e. g.Type: GrantFiled: April 26, 1995Date of Patent: September 21, 1999Inventors: John W. Zondlo, Peter G. Stansberry, Alfred H. Stiller
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Patent number: 5935423Abstract: A method for producing a heavy crude oil from a subterranean formation via a wellbore, transporting the heavy crude oil to a market and producing a distillable hydrocarbonaceous stream from the crude oil, the method includes: producing the heavy crude oil from a subterranean formation via a wellbore, mixing the heavy crude oil with a diluent to form a mixture, transporting the mixture to a selected location and converting the heavy crude oil into a product distillate hydrocarbon stream and at least one of heat, steam, electricity and synthesis gas by separating distillable components of the heavy crude oil by distillation and converting the residual portion of the heavy crude oil in a fluidized bed to at least one of heat, steam, electricity or synthesis gas. The diluent is typically a hydrocarbonaceous distillate material which may be recovered as a separate product.Type: GrantFiled: April 12, 1997Date of Patent: August 10, 1999Assignee: Atlantic Richfield CompanyInventors: Steven D. Crane, Gary L. Beer, Harrison F. Blacker
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Patent number: 5929125Abstract: A method for producing a heavy crude oil from a subterranean formation through a wellbore and converting the heavy crude oil into a product distillate hydrocarbon stream and at least one of heat, steam, electricity and synthesis gas by separating distillable components of the heavy crude oil by distillation and converting the residual portion of the heavy crude oil in a fluidized bed to at least one of heat, steam, electricity or synthesis gas. The method also produces diluent hydrocarbons useful in the production and transportation of the heavy crude oil.Type: GrantFiled: April 12, 1997Date of Patent: July 27, 1999Assignee: Atlantic Richfield CompanyInventors: Steven D. Crane, Gary L. Beer
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Patent number: 5846385Abstract: The invention provide a process for energy recovering through waste classification and calcination and an apparatus therefor, comprises crushing and sorting various types of wastes and by means of a series of classification, calcination and recovering treatments, recovering and reusing efficiently fuel oil, fuel gas and residues as well as electric power and heat required for the apparatus in the self-supplying feedback system of the invention, and additionally, lowering successfully the possibility of secondary pollution from wastes disposal.Type: GrantFiled: May 20, 1997Date of Patent: December 8, 1998Inventor: Szu Jeng Chien
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Patent number: 5843303Abstract: A residuum oil solvent extraction process is improved by using direct fired convection heaters for heating the asphaltene, the solvent-deasphalted oil phase, the deasphalted oil and the stripping steam, instead of hot oil heat exchangers. The convection heaters are fired using recirculated flue gas so that the hot flue gas supplied to the convection heaters has a temperature between 800.degree. F. and 1400.degree. F.Type: GrantFiled: September 8, 1997Date of Patent: December 1, 1998Assignee: The M. W. Kellogg CompanyInventor: Ram Ganeshan
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Patent number: 5584969Abstract: A thermal decomposition apparatus for plastics wherein plastics are melted and thermally decomposed, and the resulting decomposition gas is cooled for condensation and recovered in the form of a thermal decomposition oil. The apparatus comprises a thermal decomposition reactor for melting and thermally decomposing the plastics therein, an extraneous matter discharge duct having one end opened in a melt of plastics within the reactor, an extraneous matter collecting container connected to the other end of the discharge duct, and an aspirator for aspirating extraneous matter within the reactor together with the melt through the discharge duct into the container.Type: GrantFiled: July 29, 1994Date of Patent: December 17, 1996Assignee: Hitachi Zosen CorporationInventors: Kenichi Nagai, Kenji Yasuda, Toshio Hama, Yoshitoshi Sekiguchi, Toshio Tachibana, Osamu Nakanishi, Tadashi Moriyama
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Patent number: 5547548Abstract: A method for reducing the undesirable contaminants in process water produced in pyrolysis of low rank coal. The method uses the process water to quench and rehydrate a char produced by pyrolysis with the contaminants in the waster water being absorbed by the char.Type: GrantFiled: July 18, 1994Date of Patent: August 20, 1996Assignee: Tek-KolInventor: Mark A. Siddoway
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Patent number: 5496465Abstract: A vibrating bed pyrolysis system has a vibrating bed which is supplied with hot solid particles. Dry coal particles are rapidly heated by the hot solid particles to drive off hydrocarbon vapors. The vapors are condensed in a jet condenser, and products are flowed to a header tank. A portion of the liquid product is stored at room temperature for later use. A small portion of the liquid product is pumped from the header tank and cooled to ambient temperature and is sprayed in the jet condenser, which is positioned above the vibrating pyrolysis bed. A dryer bed vibrated by the same vibrating machine which vibrates the pyrolysis bed is supplied with hot solid particles and the crushed coal. Moisture in the coal particles is evaporated, and water vapors entrain coal fines before the coal particles are passed to the pyrolysis bed. The hot solid particles are taken from a fluidized bed combustor and are returned to the combustor with the coal char particles by entrainment into the gas lift system.Type: GrantFiled: April 22, 1993Date of Patent: March 5, 1996Inventor: Arthur P. Fraas
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Patent number: 5426259Abstract: In a method for oil-extracting treatment of wastes for extracting oil by heating wastes contained in a waste containing chamber in a manner to be shut off from air, an inert gas is injected into the waste containing chamber after termination of thermal decomposition of the wastes to force out the combustible gas within said waste containing chamber and said waste containing chamber is then opened, so as to prevent an explosion due to mixing of the residual combustible gas within the waste containing chamber and air after the termination of thermal decomposition of the wastes.Type: GrantFiled: October 4, 1993Date of Patent: June 20, 1995Assignee: Hojo Co., Ltd.Inventors: Kazuharu Hojo, Toshio Koguchi
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Patent number: 5372708Abstract: The invention relates to a process for the exploitation of oil shales wherein the two main constituents thereof, organic and inorganic moieties, are transformed into valuable products. It was found that oil shales which possess a high amount of inorganic constituents, as well as the mineral part resulted from the combustion of oil shales, have a catalytic effect on the cracking of a heavy fraction of fuel, producing valuable fractions of hydrocarbon fuel. According to the process, a mixture of oil shales which possess a low portion of organic moiety, is cracked at a temperature in the range of 350.degree. to 600.degree. C. with a fraction of heavy fuel having a boiling point of above 350.degree. C. From the gases going out from the cracking reactor, hydrocarbon fuel having a boiling point of up to 350.degree. C. is recovered. The residue resulted in said cracking is useful as a raw material in the chemical industry.Type: GrantFiled: January 13, 1993Date of Patent: December 13, 1994Assignee: A.F.S.K. Electrical & Control Engineering Ltd.Inventor: Moshe Gewertz
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Patent number: 5368723Abstract: Waste plastics are heated so as to be thermally decomposed and produce a vapor product containing oil and gas components. The vapor product is brought into contact with a solid acid catalyst containing a hydrochloric acid as a decomposing activator to be cracked so as to recover a low boiling point hydrocarbon oil.Type: GrantFiled: February 10, 1993Date of Patent: November 29, 1994Assignee: Mazda Motor CorporationInventors: Toshiki Takahashi, Yoshio Tanimoto
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Patent number: 5364996Abstract: Scrap rubber automobile tires, oil soluble plastics, as well as waste motor oil are disposed of by the process of the subject invention without polluting the nation's environment. Further, useful product synthesis gas, reducing gas, or fuel gas is produced. The rubber from the rubber tires and/or oil soluble plastics are dissolved in the waste motor oil to produce a homogeneous pumpable tire-oil which is separated from undissolved tire belt material containing undissolved rubber and/or oily material, solid residue, and off-gas comprising light hydrocarbons having a maximum atmospheric boiling point of 850.degree. F., and H.sub.2 S. The undissolved tire belt material is coked to produce off-gas, inorganic materials and carbon black. Off-gas form the liquefaction and coking reactors is cooled to produce organic condensate. The tire oil, carbon black, and condensate are mixed together and introduce into a partial oxidation gas generator for the production of synthesis gas, reducing gas, or fuel gas.Type: GrantFiled: April 27, 1993Date of Patent: November 15, 1994Assignee: Texaco Inc.Inventors: Craig J. Castagnoli, Suk-Bae Cha, Hong P. Wang
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Patent number: 5336395Abstract: This invention is directed to a staged process for producing liquids from coal or similar carbonaceous feeds combining a pretreatment stage and a liquefaction stage. In the process, the feed is reacted with carbon monoxide and water at an elevated temperature and pressure. The so pretreated coal is sent to a liquefaction reactor, wherein the coal is reacted at a somewhat higher temperature in the presence of hydrogen and catalyst to produce valuable liquid fuels or feedstocks.Type: GrantFiled: March 29, 1993Date of Patent: August 9, 1994Assignee: Exxon Research and Engineering CompanyInventors: Joanne K. Pabst, William E. Winter, Jr., Stephen N. Vaughn, Claude C. Culross, Steve D. Reynolds
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Patent number: 5324417Abstract: Distress feeds, such as refinery sludge and slop oils are upgraded over hot equilibrium catalyst (E-Cat) removed from an FCC regenerator. Hot E-Cat demetallizes and/or demulsifies slop and sludge streams in an auxiliary reactor without contaminating the FCC catalyst inventory. Waste streams are upgraded with a "waste" catalyst stream. The auxiliary reactor and FCC reactor may share a product fractionator.Type: GrantFiled: May 25, 1993Date of Patent: June 28, 1994Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi
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Patent number: 5156734Abstract: A system and process for educing hydrocarbons from shale. The system comprises a retort vessel which has an integral apparatus for mixing raw and recycle shale that embodies raw shale pulverizing and has an integral apparatus for finally pulverizing the raw shale particulates that have descended through a fluidized bed. The system further comprises: a burner which generates process heat; heat transfer apparatus which extracts heat for use in the process; and means for recovering such heat. The process involves recovery of significant amounts of process energy including: the recovery of heat from retort vapors; the recovery of heat from spent shale; recovery and utilization of the heat of combustion; and recycling of gases for the operation of mechanical pulverizing apparatus.Type: GrantFiled: October 18, 1990Date of Patent: October 20, 1992Inventor: Vernon O. Bowles
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Patent number: 5132007Abstract: A method for preparing coal-derived fuel compositions while simultaneously producing electricity by utilizing a novel co-generation configuration employing the hydrodisproportionation of coal. Hydrodisproportionation is the short residence time decomposition and volatilization of coal to produce liquid coproducts, minimizing char and gas production without utilization of external hydrogen, that is, hydrogen other than that contained in the coal feedstock. The char produced is gasified to simultaneously produce steam for electrical power generation and syngas to produce methanol in a once-through process. The methanol purge gas is used as a fuel gas for a gas-driven power generating turbine. The waste heat from the power generation is used as the process heat for hydrodisproportionation.Type: GrantFiled: May 25, 1990Date of Patent: July 21, 1992Assignee: Carbon Fuels CorporationInventors: Lee G. Meyer, Gerald F. Cavaliere
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Patent number: 5098481Abstract: Process and apparatus for near-zero discharge soil remediation, preferably in conjunction with an asphalt plant, comprising heating soil contaminated with up to about 30,000 ppm light hydrocarbons in an inclined, axially-fired rotating separator, and sampling the output soil to determine the remaining contaminants. If below 100 ppm (preferably 10 ppm) it may be reemplaced as clean fill. If it does meet D.O.T./CALTRANS standards and is below about 100 ppm it may be used as roadbed fill. If between about 1000 and 100 ppm and meets standards it may be used as aggregate, being mixed with hot oil to form asphalt. The separator offgases are condensed, the reclaimed liquid hydrocarbons separated and combined with the hot oil. The hot condenser offgases are supplied as secondary air to a main dryer, improving efficiency of operation. A dust/mud blow down system clears the heat exchange plenums with compressed air.Type: GrantFiled: March 6, 1991Date of Patent: March 24, 1992Assignee: Reed & Graham, Inc.Inventor: Kenneth J. Monlux
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Patent number: 5066325Abstract: A process and arrangement are provided for the efficient generation of energy from coal, while at the same time providing for a relatively inexpensive step in processing of iron or steel, and the extraction of valuable materials such as oils from coal. An advantage to the process is that relatively low quality coals can be utilized, since the coal is pretreated before any burning operation. Generally, the process involves three interacting stages. In the First Stage, a coal liquefaction/pyrolysis procedure is utilized to drive off volatiles, and form a very low volatile char. The volatiles can be collected and utilized as a valuable oil product, such as for diesel fuel or the like. The char material is preferably pelletized and utilized as a reductant, in a Second Stage of iron reduction and melting.Type: GrantFiled: February 24, 1989Date of Patent: November 19, 1991Assignee: Northern States Power CompanyInventor: John M. Lehto
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Patent number: 5055131Abstract: A process and arrangement are provided for the efficient generation of energy from coal, while at the same time providing for a relatively inexpensive step in processing of iron or steel, and the extraction of valuable materials such as oils from coal. An advantage to the process is that relatively low quality coals can be utilized, since the coal is pretreated before any burning operation. Generally, the process involves three interacting stages. In the First Stage, a coal liquefaction/pyrolysis procedure is utilized to drive off volatiles, and form a very low volatile char. The volatiles can be collected and utilized as a valuable oil product, such as for diesel fuel or the like. The char material is preferably pelletized and utilized as a reductant, in a Second Stage of iron reduction and melting.Type: GrantFiled: October 16, 1989Date of Patent: October 8, 1991Assignee: Northern States Power CompanyInventor: John M. Lehto
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Patent number: 5045112Abstract: A process and arrangement are provided for the efficient generation of energy from coal, while at the same time providing for a relatively inexpensive step in processing of iron or steel, and the extraction of valuable materials such as oils from coal. An advantage to the process is that relatively low quality coals can be utilized, since the coal is pretreated before any burning operation. Generally, the process involves three interacting stages. In the First Stage, a coal liquefaction/pyrolysis procedure is utilized to drive off volatiles, and form a very low volatile char. The volatiles can be collected and utilized as a valuable oil product, such as for diesel fuel or the like. The char material is preferably pelletized and utilized as a reductant, in a Second Stage of iron reduction and melting.Type: GrantFiled: August 22, 1988Date of Patent: September 3, 1991Assignee: Northern States Power CompanyInventor: John M. Lehto
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Patent number: 5041209Abstract: A process is provided for removing heavy metal compounds from heavy crude oil by mixing the heavy crude oil with tar sand; preheating the mixture to a temperature of about 650.degree. F.; heating said mixture to up to 800.degree. F.; and separating tar sand from the light oils formed during said heating. The heavy metals removed from the heavy oils can be recovered from the spent sand for other uses.Type: GrantFiled: July 12, 1989Date of Patent: August 20, 1991Assignee: Western Research InstituteInventors: Chang Y. Cha, John E. Boysen, Jan F. Branthaver
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Patent number: 5008005Abstract: A process and apparatus for the production of coke, asphalt and jet fuel m a feed of fossil fuels containing volatile carbon compounds therein is disclosed. The process includes the steps of pyrolyzing the feed in an entrained bed pyrolyzing means, separating the volatile pyrolysis products from the solid pyrolysis products removing at least one coke from the solid pyrolysis products, fractionating the volatile pyrolysis products to produce an overhead stream and a bottom stream which is useful as asphalt for road pavement, condensing the overhead stream to produce a condensed liquid fraction and a noncondensable, gaseous fraction, and removing water from the condensed liquid fraction to produce a jet fuel-containing product. The disclosed apparatus is useful for practicing the foregoing process. the process provides a useful method of mass producing and jet fuels from materials such as coal, oil shale and tar sands.Type: GrantFiled: October 17, 1989Date of Patent: April 16, 1991Assignee: The United States of America as represented by the Department of EnergyInventor: Jer Y. Shang
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Patent number: 4983278Abstract: A two step retorting process for pyrolyzing a solid feed selected from the group consisting of oil shale, tar sand, waste motor oil, and scrap tires to recover valuable products therefrom comprising retorting a mixture of the solid feed in heavy oil at a relatively low temperature, recycling the oil formed back to the first step, and completing the pyrolysis of the residue formed at a higher temperature in the absence of product oil recycling. Apparatus is provided including a means for feeding and soaking the solid feed, a HSPR, an IFBC, and means for handling product liquid and gas.Type: GrantFiled: April 3, 1989Date of Patent: January 8, 1991Assignee: Western Research Institute & ILR Services Inc.Inventors: Chang Y. Cha, Michael Duc, Curtis J. Hogan
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Patent number: 4931171Abstract: A process for the pyrolysis of carbonaceous materials at an elevated temperature or an elevated temperature and an elevated pressure in which a fuel is burned in the presence of a combustion supporting material, in an amount sufficient to supply at least the stoichiometric amount of oxygen for combustion of all of the fuel, to produce an effluent containing significant amounts of nitrogen and carbon dioxide and having an elected temperature, passing the effluent to a pyrolysis zone, wihtout removal of components therefrom, to thereby create an elevated temperature within the pyrolysis zone and pyrolyzing the carbonaceous material in the pyrolysis zone in the presence of the effluent from the burning step and at an elevated temperature. The burning step may additionally be carried out at a high flame velocity to produce an effluent having an elevated pressure and the carbonaceous material may thus additionally be pyrolyzed at an elevated pressure.Type: GrantFiled: August 3, 1982Date of Patent: June 5, 1990Assignee: Phillips Petroleum CompanyInventor: Douglas R. Piotter
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Patent number: 4880528Abstract: A method and apparatus for utilizing tar sands having a broad range of bitumen content is disclosed. More particularly, tar sands are pyrolyzed in a cyclone retort with high temperature gases recycled from the cyclone retort to produce oil and hydrocarbon products. The spent tar sands are then burned at 2000.degree. F. in a burner to remove residual char and produce a solid waste that is easily disposable. The process and apparatus have the advantages of being able to utilize tar sands having a broad range of bitumen content and the advantage of producing product gases that are free from combustion gases and thereby have a higher heating value. Another important advantage is rapid pyrolysis of the tar sands in the cyclone so as to effectively utilize smaller sized reactor vessels for reducing capitol and operating costs.Type: GrantFiled: May 4, 1988Date of Patent: November 14, 1989Assignee: The United States of America as represented by the United States Department of EnergyInventors: James D. Westhoff, Arnold E. Harak
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Patent number: 4842692Abstract: A method and system of continually reforming sewage and other organic materials into liquid oils and gases by pyrolysis using the containing and entrained water in the inorganic and organic constituents of the sewage.Type: GrantFiled: July 29, 1985Date of Patent: June 27, 1989Inventor: David L. Baker
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Patent number: 4797198Abstract: A process is disclosed for the working up of salvage oil, in which the salvage oil is subjected to an extraction under supercritical conditions. The halogen compounds contained in the produced extract are removed by catalytic hydrogenation. The extraction residue is eliminated by deposition or thermal treatment (gasification). In the case of a thermal treatment of the extraction residue, other residues can be simultaneously converted, so that the process is performed without yield of environmentally burdensome residues or by-products. Ethane in particular and/or propane is employed as solvent for the supercritical extraction.Type: GrantFiled: January 27, 1987Date of Patent: January 10, 1989Assignee: Krupp-Koppers GmbHInventors: Rolf Wetzel, Hubert Coenen, Winfried Kreuch