Abstract: A process for the conversion of biomass to a liquid fuel is presented. The process includes the production of diesel and naphtha boiling point range fuels by hydrotreating and hydrocracking of lignin in the biomass in a one step process.

Abstract: A method for processing asphaltenes is disclosed. The method can include separating asphaltenes from an asphaltene-containing composition and oxidizing the separated asphaltenes to form oxidation products. Alternatively, the method can include oxidizing asphaltenes within an asphaltene-containing composition without first separating the asphaltenes. Once formed, the oxidation products can be combined with other hydrocarbons. The amount of oxidation can be limited to an amount sufficient to produce a mixture suitable for the desired application. This method can be used to upgrade asphaltenes from a variety of sources, including oil sands. The oxidation step can be performed, for example, by introducing an oxidizing agent and, in some cases, a catalyst into the asphaltenes. A solvent or miscibility agent also can be introduced to improve mixing between the oxidizing agent and the asphaltenes.

Abstract: Process and apparatus for extraction of oil and hydrocarbons from crushed hydrocarbonaceous solids, such as oil shale, involving the pyrolyzing of the crushed solids with liquid hydrocarbon and syn gas rich in hydrogen and carbon dioxide. Crushed hydrocarbonaceous solids are treated with liquid hydrocarbon and hot syn gas at an elevated temperature in a rotary kiln where the crushed solids are cascaded into the hot syn gas for sufficient time to strip the volatile liquids and gases found in the solids, removing the vaporized liquids, enriched syn gas and spent crushed solids from the kiln, fractionating the vaporized liquids and enriched syn gas into the desired fractions. The enriched syn gas is particularly suited for use in combined-cycle electricity generation and in the preparation of various by-products. The process efficiently recycles heat and energy to reduce harmful atmospheric emissions and reliance on external energy sources.

Abstract: The present invention is a process for transforming aromatic organic compounds and resource materials. The process includes the steps of contacting an organic material selected from the group consisting of single and/or multi-ring aromatic compounds and alkylaromatic compounds, and their heteroatom-containing analogues, crude oil, petroleum, petrochemical streams, coals, shales, coal liquids, shale oils, heavy oils and bitumens with a microorganism or enzymes in order to hydroxylate the organic material, followed by contacting the hydroxylated organic resource material so as to cause hydrogenation and/or hydrogenolysis on the material.

Abstract: Described is a process for the production of depolymerized natural rubber, which makes it possible to obtain, at high reaction efficiency, of depolymerized natural rubber in the liquid form and having a narrow molecular weight distribution; and also a process for the production of depolymerized natural rubber which is free from odor or coloring peculiar to natural rubber and is also free from the danger of immediate allergy derived from protein.The process according to the present invention comprises adding a carbonyl compound to a natural rubber latex, and then subjecting the resulting natural rubber to air oxidation in the presence of a radical forming agent or adding a carbonyl compound to the latex of deproteinized natural rubber and then subjecting the deproteinized natural rubber to air oxidation optionally in the presence of a radical forming agent.

Abstract: A process for heteroatom removal-enhancing hydrogenation of highly refractory aromatic ring structures that involves contacting a highly refractory structure having at least one aryl linkage connecting a first heteroaryl moiety and a moiety selected from the group consisting of an aryl moiety and a second heteroaryl moiety with supercritical water having a temperature of from about 400.degree. C. to about 600.degree. C. in the presence of from about 3.4 MPa to about 18.6 MPa of CO to produce lower molecular weight products having decreased aromatic and heteroatom content. The process has utility for producing more valuable lower molecular weight products having a reduced aromatic heteroatom content from starting materials that are highly refractory and widely considered to be difficult to upgrade such as coals and asphaltenes, and model compounds containing the biaryl linkages.

Abstract: A process for converting scrap plastic material into a high quality transportation fuel. The plastic material is granulated and mixed with granulated solid carbonaceous fuel e.g. coal and liquid hydrocarbonaceous solvent e.g. waste motor oil to produce a plastic-containing sludge. The plastic-containing sludge is liquefied in a closed autoclave while in contact with hydrogen gas. A pumpable slurry from the autoclave is heated and fractionated in a fractionation zone to produce a hydrocarbonaceous distillate which may be used for transportation fuel. A bottoms stream from the fractionation zone comprising liquid hydrocarbonaceous material and inorganic material is reacted by partial oxidation to produce nontoxic slag and raw synthesis gas, fuel gas or reducing gas which may be purified in a gas purification zone.

Abstract: This invention is directed to a staged process for producing liquids from coal or similar carbonaceous feeds combining a pretreatment stage and a liquefaction stage. In the process, the feed is reacted with carbon monoxide and water at an elevated temperature and pressure. The so pretreated coal is sent to a liquefaction reactor, wherein the coal is reacted at a somewhat higher temperature in the presence of hydrogen and catalyst to produce valuable liquid fuels or feedstocks.

Abstract: A method for hydro-liquefying coal, the method comprising preheating a slurried mixture of a pulverized coal and a solvent, the preheated mixture being supplied to a plurality of reactors; separating a gaseous content from the products resulting from the reaction; dehydrating the gaseous content and removing a light oil content therefrom, thereby obtaining hydrogen-content gases; and recycling the hydrogen-content gases at least to the first reactor and supplying it to the bottom thereof so that the light oil content in the solvent is stripped.

Abstract: As-mined, naturally water-wet oil sand is mixed at the mine site with hot water and NaOH to produce a slurry containing entrained air. The slurry is pumped through a pipeline and is fed directly to a conventional gravity separation vessel. The pipeline is of sufficient length so that, in the course of being pumped therethrough, sufficient coalescence and aeration of bitumen occurs so that, when subsequently retained in the gravity separation vessel under quiescent conditions, a viable amount of the bitumen floats, forms froth, and is recovered.

Abstract: This invention generally relates to refining coal by fluidized hydrocracking employing short residence time volatilization and decomposition of the coal feedstock, with subsequent selective condensation and hydrostabilization without utilization of external hydrogen, that is, hydrogen other than that contained in the coal feedstock, to maximize oil yield and minimize char and gas production. The invention more particularly relates to an improved method of economically producing uniform, fluidic, oil-type transportable fuel systems and fuel compositions and a slate of "value-added" co-products by a coal refining process employing short residence time hydrodisproportionation (SRT-HDP).

Abstract: This invention is directed to a staged process for producing liquids from coal or similar carbonaceous feeds combining a pretreatment stage and a liquefaction stage. In the process, the feed is dispersed in an organic solvent and reacted with carbon monoxide at an elevated temperature and pressure. The so pretreated coal is sent to a liquefaction reactor, wherein the coal is reacted in the presence of hydrogen and catalyst to produce valuable liquid fuels or feedstocks.

Abstract: This invention generally relates a method for increasing the quantity and quality of hydrocarbon liquids derived from the short residence time decomposition and volatilization of coal. The invention more particularly relates to an improved method of economically producing uniform, fluidic, oil-type transportable fuel systems and fuel compositions and a slate of "value-added" co-products by a coal refining process employing a partial quench step as part of a short residence time hydrodisproportionation (SRT-HDP) reaction.

Abstract: A method for preparing coal-derived fuel compositions while simultaneously producing electricity by utilizing a novel co-generation configuration employing the hydrodisproportionation of coal. Hydrodisproportionation is the short residence time decomposition and volatilization of coal to produce liquid coproducts, minimizing char and gas production without utilization of external hydrogen, that is, hydrogen other than that contained in the coal feedstock. The char produced is gasified to simultaneously produce steam for electrical power generation and syngas to produce methanol in a once-through process. The methanol purge gas is used as a fuel gas for a gas-driven power generating turbine. The waste heat from the power generation is used as the process heat for hydrodisproportionation.

Abstract: A process for the single-step coal liquefaction is disclosed, which comprises reacting coal in an aqueous suspension with carbon monoxide in the presence of a CO-conversion catalyst selected from the group consisting of an alkaline hydroxide and a carbonate, and in the presence of a hydrogenation catalyst selected from the group consisting of transition metals and compounds thereof, by operating at temperatures within the range of from 300.degree. to 450.degree. C. for a reaction time within the range of from 30 to 80 minutes.

Abstract: This invention generally relates to a catalyzed short residence time decomposition and volatilization of coal to produce liquid co-products while minimizing production of char and gas without utilization of external hydrogen, that is, hydrogen other than that contained in the coal feedstock. The invention more particularly relates to an improved method of economically producing uniform, fluidic, oil-type transportable fuel systems and fuel compositions and a slate of "value-added" co-products by a catalyzed coal refining process employing short residence time hydrodisproportionation (SRT-HDP). The preferred catalysts are oxides and salts of iron.

Abstract: An improved process for the hydroconversion of coal, wherein coal is slurried in an organic solvent and subjected to pretreatment with carbon monoxide, followed by separation of a solvent-soluble phase comprising hydrocarbon material from the coal, and subsequently hydroconverting the extracted material in a hydroconversion reactor. The extracted material consists of a relatively hydrogen-rich material which is readily hydroconverted to valuable liquid products in high yield. The coal residue is relatively hydrogen deficient material which can be gasified to produce hydrogen and carbon monoxide for the hydroconversion and pretreatment stages, respectively.

Abstract: An improved process for the hydroconversion of coal comprising pretreating coal in an aqeuous carbon monoxide-containing environment, followed by extracting a soluble hydrocarbon material from the coal, and subsequently hydroconverting the extracted material in a hydroconversion reactor with a high catalyst loading to obtain a nearly finished product with low heteroatom levels. The extracted material consists of a relatively hydrogen-rich material which is readily converted to valuable liquid products in high yield. The residue from the extraction stage is relatively hydrogen deficient material which can be gasified to produce hydrogen and carbon monoxide for the hydroconversion and pretreatment stages, respectively.

Abstract: This invention generally relates to short residence time decomposition and volatilization of coal to produce liquid co-products, including petroleum substitutes and chemical feedstocks, while minimizing production of char and gas without utilization of external hydrogen, that is, hydrogen other than that contained in the coal feedstock. The invention more particularly relates to an improved partial coal liquefaction process for economically producing petroleum substitutes and chemical feedstocks from coal by a refining process employing short residence time vaporization and hydrogen conservation.

Abstract: A process for the single-step coal liquefaction is disclosed, which comprises reacting coal in an aqueous suspension with carbon monoxide in the presence of a CO-conversion catalyst selected from the group consisting of an alkaline hydroxide and a carbonate, and in the presence of a hydrogenation catalyst selected from the group consisting of transition metals and compounds thereof, by operating at temperatures within the range of from 300.degree. to 450.degree. C. for a reaction time within the range of from 30 to 80 minutes.

Abstract: This invention generally relates to co-production of petroleum substitutes, chemical feedstocks and methanol, while minimizing production of char and gas without utilization of external hydrogen, that is, hydrogen other than that contained in the coal feedstock. The invention more particularly relates to an improved partial coal refining process for economically producing petroleum substitutes and chemical feedstocks and hot char from coal by a refining process employing short residence time vaporization and hydrogen conservation and subsequently gasifying the hot char to syngas for production of methanol.

Abstract: A process for the single-step coal liquefaction is disclosed, which comprises reacting the coal in an aqueous suspension with carbon monoxide in the presence of a CO-conversion catalyst selected from an alkaline hydroxide or carbonate, wherein the reaction takes place at a temperature maintained for a time of up to about 20 minutes equal to a value selected within the range of from about 300.degree. to 370.degree. C., and then is increased over a time within the range of from about 20 to 40 minutes, until a temperature value is reached, within the range of from about 420.degree. to 450.degree. C. and is kept constant for a time of up to about 20 minutes.

Abstract: This invention generally relates to short residence time decomposition and volatilization of coal to produce liquid co-products while minimizing production of char and gas without utilization of external hydrogen, that is, hydrogen other than that contained in the coal feedstock. The invention more particularly relates to an improved method of economically producing uniform, fluidic, oil-type transportable fuel systems and fuel compositions and a slate of "value-added" co-products by a coal refining process employing short residence time hydrodisproportionation (SRT-HDP).

Abstract: A method of removing salts from coal tar and coal pitches comprising washing coal tar or coal pitch in a pressure container with water and a carbon dioxide containing gas at a temperature and pressure near the critical point of the gas in the optional presence of at least one member of the group consisting of a solvent and an entraining agent, removing the liquid or dissolved tar or pitch to obtain tar or pitch with a low salt content and removing the aqueous phase whereby all the resins remain in the tar or pitch.

Abstract: Low rank coals, waste coals and peat are refined by hydrodisproportionation to produce a slate of co-products by heating these materials in the presence of hydrogen donor rich reducing atmosphere and quenching the reaction vapor produced. The slate of co-products includes a fluidic, combustible non-polluting liquid/solid transportable fuel system derived in substantial part from said hydrodisproportionation.

Abstract: Volatile, carbonaceous material is refined by hydrodisproportionation to produce a slate of co-products by heating the carbonaceous material in the presence of hydrogen donor rich reducing atmosphere and quenching the reaction vapor produced. The slate of co-products includes a fluidic, combustible non-polluting liquid/solid transportable fuel system derived in substantial part from said hydrodisproportionation.

Abstract: A process for the production of pitch raw materials having improved properties comprising extracting coal-tar pitch free of solids with a mixture of a supercritical gas extracting agent and an entrainer at elevated temperatures and pressures, passing the extraction mixture to a plurality of separation steps where the supercritical gas and entrainer are removed by lowering the pressure and/or raising the temperature, recycling the mixture of extracting agent and entrainer to the extraction step and recovering the pitch fractions from the separation step, the said pitch fractions being useful for diverse purposes such as soot production, electrode bonding agents, etc.

Abstract: Hydrocarbon liquids are recovered from oil shale and other solids containing organic material by heating the solids to a temperature below about 900.degree. F., preferably between about 550.degree. F. and about 900.degree. F., in the absence of an added liquid organic solvent and then contacting the heated solids with a liquid organic solvent in such a manner that the solids and solvent do not form a slurry and under conditions such that hydrocarbons are extracted from the heated solids into the organic solvent. The extracted hydrocarbons are then recovered from the solvent by fractionation. Normally, the solids will be heated by contacting them with a hot, monoxidizing gas, preferably an oxygen-free flue gas generated within the process.

Abstract: An improved tar sands derived bitumen and coal liquification process is disclosed wherein substantial percentages of subdivided coal particles and tar sands derived bitumen liquids are mixed and then corefined with hydrogen under hydrocracking conditions, but in the absence of a separate catalyst, at a temperature range of 800.degree. to 900.degree. F. and a pressure of about 2400 psig. The resutling fluid after removal of residual solids is a suitable liquid feedstock for conventional refinery equipment to produce petroleum fractions useful as transportation and heating fuels. Preferably, a portion of the corefined bitumen-coal liquid product may be recycled for mixture with the bitumen liquid and coal. Raw or native tar sands may also be mixed with the liquid butumen and coal in the process.

Abstract: A method for the production of a carbon fiber precursor from coal tar pitch comprising extracting coal tar pitch at elevated temperatures and pressures with a mixture of a supercritical gas and an entraining agent to obtain a solution free of quinoline-insoluble components, recovering from the solution by lowering the pressure and/or raising the temperature to obtain at least one fraction selected from the group consisting of quinoline-soluble fraction and toluene-soluble fraction, treating the said fraction(s) at 380.degree. to 450.degree. C. under a non-oxidizing atmosphere at atmosphere pressure until 40 to 65% by volume of the product is converted into pitch containing mesophase, extracting the latter pitch with a mixture of supercritical gas and an entraining agent to remove isotropic pitch and recovering isotropic pitch with a mesophase content of at least 75% by volume, a pyridine-insoluble matter content of 20 to 50% by weight, a mean molecular weight of 900 to 1200 and a melting point of 330.degree.

Abstract: Hydrocarbon liquids are recovered from oil shale and other solids containing organic material by heating the solids to a temperature below about 900.degree. F., preferably between about 550.degree. F. and about 900.degree. F., in the absence of an added liquid organic solvent and then contacting the heated solids with a liquid organic solvent in such a manner that the solids and solvent do not form a slurry and under conditions such that hydrocarbons are extracted from the heated solids into the organic solvent. The extracted hydrocarbons are then recovered from the solvent by fractionation. Normally, the solids will be heated by contacting them with a hot, nonoxidizing gas, preferably an oxygen-free flue gas generated within the process.

Abstract: In a process for hydrogenation of coal, comprising a sequence of reaction steps, connected in series, in which finely divided coal is mixed with oil and pumped to pressure, subsequently is heated to the hydrogenation starting temperature and then is subjected to catalytically activated hydrogenation, in the presence of hydrogen, wherein at least part of the heat required for heating is transferred to the coal by direct heat exchange with the hot product vapors; thereafter extracting a portion of the liquid intermediate product present in the reaction step downstream of the last reaction stage, and feeding, at least part of such product to the coal slurry which has been pumped to pressure. Preferably, the first reaction step is a preliminary reactor and the liquid intermediate product is fed to the coal slurry together with the hot product vapors.

Abstract: A process for separating solids from hydrocarbons in a slurry of hydrocarbonaceous solids and solvent is disclosed comprising atomizing the slurry, introducing and mixing the atomized slurry and superheated steam in a stripping zone, vaporizing the hydrocarbons, and separately removing the vapors and the solids. The process is particularly useful in an oil shale recovery process.

Abstract: This invention relates to a process for converting solid carbonaceous material, such as coal, to liquid and gaseous hydrocarbons utilizing methane, generally at a residence time of about 20-120 minutes at a temperature of 250.degree.-750.degree. C., preferably 350.degree.-450.degree. C., pressurized up to 6000 psi, and preferably in the 1000-2500 psi range, preferably directly utilizing methane 50-100% by volume in a mix of methane and hydrogen. A hydrogen donor solvent or liquid vehicle such as tetralin, tetrahydroquinoline, piperidine, and pyrolidine may be used in a slurry mix where the solvent feed is 0-100% by weight of the coal or carbonaceous feed. Carbonaceous feed material can either be natural, such as coal, wood, oil shale, petroleum, tar sands, etc., or man-made residual oils, tars, and heavy hydrocarbon residues from other processing systems.

Abstract: A method for the liquefaction of coal under coal liquefaction conditions in the presence of manganese nodules in combination with an improved coal liquefaction solvent. Liquid yields are increased when the solvent, containing substantially only polycondensed aromatic systems or components that possess polargraphic reduction potentials equal to or greater than about -2.4 volts, is utilized in the reaction. During the reaction the polycondensed aromatic compounds, in the presence of manganese, are selectively and rapidly hydrogenated leading to increased liquefaction of coal.

Abstract: A process for the conversion of high boiling saturated organic materials is described. The method comprises contacting said high boiling organic materials at a temperature of at least about 300.degree. C. and at a reaction pressure of at least about 2000 psi with an aqueous acidic medium containing at least one olefin, and a halogen-containing compound selected from the group consisting of a halogen, a hydrogen halide, a compound which can form a halide or a hydrogen halide in the aqueous acidic medium under the process conditions, or mixtures thereof whereby the high boiling organic material and aqueous acidic medium form a substantially single phase system. Optionally the process can be conducted in a reducing atmosphere. The process of the invention is useful for producing and recovering fuel range liquids from petroleum, coal, oil shale, shale oil, tar sand solids, bitumen and heavy hydrocarbon oils such as crude oil distillation residues which contain little or no carbon-carbon unsaturation.

Abstract: A method for the recovery of mineral resources, such as metallic minerals, petroleum, etc., from solid materials, such as subsurface earth formations, including; partially burning a hydrogen-containing fuel in the presence of an oxidizing agent under conditions to produce partial oxidation products, such as alcohols, hydrogen peroxide, aldehydes, ketones, etc., terminating the burning to prevent decomposition of the partial oxidation products and contacting the solid materials with the partial oxidation products and contacting the solid materials with the partial oxidation products and an alkaline or acidic material.