Abstract: An apparatus and a method sort items, such as pickles, having defective shapes, such as holes. A video camera scans moving items and acquires lines of image data including item-colored data and background-colored data. The lines of image data are sent to an image processor and compiled into a 64 line "frame" of image data that are further processed to identify the coordinates of individual items and to compute the size of each item. Because holes in an item are the same color as the background color, the invention provides a device differentiating holes from the background. A "hole-bounding box" is scaled to fit within the item position coordinates. The number of background-colored pixels inside the hole-bounding box is computed and compared to a user-defined threshold number. An item is classified as defective if the threshold number is exceeded.

Abstract: The invention provides a method and apparatus for purification and color sortation of waste glass, a glass beneficiation process and apparatus. The invention crushes the glass into pieces less than 3 inches in size, delables the glass, and then sorts the glass according to the light transmissive properties of the glass utilizing an array of lamps electrically connected to a control module.

Abstract: A system and method for sorting items (16) computes the geometric center ("centroid") (156) of any item containing a defect (26) or multiple defects, and directs an ejection air blast at the centroid of the defective item rather than at the location of the defect. Video data from a scanning camera (24) are transmitted to an "item processor" (32A') and a "defect processor" (32). The item processor builds in memory (108) an image of every acceptable or defective item while the defect processor builds a "defect list" (170) of defect coordinate locations detected only on defective items. The defect processor transmits the defect list to the item processor where the defect list is compared with the stored image of the item. For each item containing at least one defect, the item processor computes a defective item centroid that is added to a defective items list (174) for use by a defect removal process that actuates air blasts directed toward the centers of defective items.

Abstract: An opaque foreign article sorting apparatus which can sort an opaque foreign article during dropping from a conveyor precisely with a high degree of accuracy. Objects including transparent bodies in which opaque foreign articles may mix are scanned, during dropping, horizontally linearly with a laser beam, and reflected light is detected by a CCD image sensor. Whether an object scanned is a transparent body or an opaque foreign article is judged at each CCD block including N CCDs, and when an opaque foreign article is judged at a CCD block, air is jetted from a corresponding nozzle block and adjacent nozzle blocks to blow off the object.

Abstract: Apparatus for classifying tobacco includes a plurality of vertical lift, single-pass, closed loop apparatus projecting a stream of mixed tobacco components across a classifying chamber of each module, and a portion thereof directly into the infeed apparatus of the next downstream module. A common porous conveyor extending through the modules of the closed loop air stream removes tobacco heavies. A second lower reversible conveyor removes overflow and dust or other particles falling out of suspension and deposits same in the heavier discharge or in another collection point. The modules as well as the infeed apparatus are interchangeable.

Abstract: This invention measures the properties of individual particles in particle-suspended liquid by an optical technique or the like, causes the particle-suspended liquid to fall while separating the liquid into droplets containing the individual particles therein, and causes liquid droplets discharged from a nozzle to collide with the droplets from a direction differing from the direction of fall, in conformity with the properties of the particles discriminated by the measurement, so as to change the direction of fall of the falling droplets, thereby fractionating the particles.

Abstract: An apparatus for sorting or otherwise treating objects, wherein the apparatus includes an endless belt which is in contact with a guide by means of which the endless belt is given a curved portion. At least one path between the guide and the curved portion of the belt is provided for the passage of objects therethrough. The path has an inlet portion arranged to receive objects which have traveled thereto along a trajectory which has a substantial horizontal component at the inlet portion, and the path has a vertically disposed outlet portion. A feeder is provided for feeding the objects to the inlet portion of the path. The belt is driven so that objects passing into the path through the inlet portion thereof are centrifugally forced against the belt and carried thereby to the respective outlet portions. The objects are sorted or otherwise treated as they fall under gravity from the outlet portion.

Abstract: Method and apparatus for sorting objects dependent on optical characteristics thereof. The objects are conveyed through a longitudinal sorting zone. Light reflected from the objects passing the zone is detected by at least one imaging device having at least one single line array of equally spaced light sensitive imaging elements. The line array of imaging elements is repeatedly read out in series for providing a primary line signal comprising for each scan of the line array a primary group of primary intervals corresponding to respective imaging elements. Information representing light detected by each group of primary intervals is allocated to a secondary group of secondary intervals having the same duration of a secondary line signal for each scan such that the distribution of information allocated to a secondary group corresponds linearly to the distribution of the optical properties in the zone.

Abstract: A novel process for rapid solidification of ceramic melts combines certain features of cooling by atomization and by contact with chilling surfaces. The material to be solidified is divided into fine liquid droplets that are propelled by a rapid flow of gas toward a rapidly moving chill surface, striking the surface with sufficient velocity to flatten each drop into a flat flake like shape. Apparatus for the process is also disclosed. The process is particularly applicable to making very fine grained, or even amorphous, ceramic materials that can be powdered and then sintered into strong, tough ceramic structures.

Abstract: A color sorting apparatus for granular objects comprises a plurality of sorting units arranged in parallel relation to each other. Detecting positions of the respective sorting units are spaced from each other in a horizontal plane. Each sorting unit includes a substantially vertically extending, elongated tubular guide member for guiding the granular objects so as to be moved along a predetermined path passing through the detecting position, three detectors disposed at the detecting position at angular intervals of substantially 120 degrees around the predetermined path, and a deflector operative in response to a signal from at least one of the detectors representative of undesirable granular objects for deflecting the same out of the predetermined path.

Abstract: A novel process for rapid solidification of ceramic melts combines certain features of cooling by atomization and by contact with chilling surfaces. The material to be solidified is divided into fine liquid dropletes that are propelled by a rapid flow of gas toward a rapidly moving chill surface, striking the surface with sufficient velocity to flatten each drop into a flat flake like shape. Apparatus for the process is also disclosed. The process is particularly applicable to making very fine grained, or even amorphous, ceramic materials that can be powdered and then sintered into strong, tough ceramic structures.

Abstract: A foreign object separation apparatus which utilizes a camera which views a flow of material being conveyed in order to develop an electronic control signal indicative of the presence of foreign matter within one or more main or overlapping zones which are monitored across the flow of material to thereby control valves which actuate appropriate individual or adjacent fluid nozzles to expel the foreign matter from the material being conveyed.

Abstract: An optical inspection machine has a discharge chute provided for receiving fragile articles thrown from a high speed belt in the course of ejecting such articles. The chute has an "S"-shaped bottom with the top of the "S" under the trajectory of the ejected articles, the mid portion of the "S" positioned to receive the falling articles at a minimum impact angle, and the bottom of the "S" discharging the sliding articles after being significantly decelerated due to the variable slope of the "S"-shaped chute bottom. The inspection machine has another "S"-shaped chute for receiving articles from an infeed conveyor and transferring them to the high speed belt while minimizing deceleration.

Abstract: Municipal waste materials are processed by crushing the materials so that pieces of noncombustible material are smaller than a selected size and pieces of combustible material are larger than the selected size. The crushed materials are placed on a vibrating mesh screen conveyor belt having openings which pass the smaller, noncombustible pieces of material, but do not pass the larger, combustible pieces of material. Consecutive conveyors may be connected by an intermediate vibratory plate. An air knife can be used to further separate materials based on weight.

Abstract: A device and method for separating particles by mass is provided in which the particles are entrained in an airstream and are ejected into a collection zone where they will fall under the influence of gravity, but will separate longitudinally by mass with the most massive particles traveling the farthest. As an enhancement to the separation, an apparatus for forming at least one air curtain perpendicular to the ejection direction is provided which causes the falling particles to separate into discrete groups.

Abstract: Apparatus for sorting pieces of non-ferrous scrap metal into a plurality of components, each component being a particular metal type, feeds the pieces into a vertically disposed sorting zone. The pieces fall down a steeply inclined guide member under the influence of gravity and they pass a pair of timing devices which are spaced apart along the guide member, each timing device being a light source on one side of the path of the pieces and a light detector on the other side. The timing devices provide signals representing not only timing but also size an velocity. The pieces then pass an x-ray analysis system including a source of high energy rays to induce x-ray fluorescence and a detector to detect this fluorescence. The detector provides signals indicating the metal type for each piece of scrap. The pieces then fall past a plurality of blast nozzles spaced apart along the guide member.

Abstract: A mixture of cooling liquids and solid pieces of waste from machine tools drop onto an inclined bottom wall of the upper, generally vertically disposed section of an inverted, generally Y-shaped feed chute. One of the two lower, diverging chute sections extends downwardly and rearwardly beneath the upper chute section to a chip wringer, and has its upper end positioned beneath the lower edge of the inclined bottom wall of the upper section to receive the liquids and lighter pieces of waste which tend to drop by gravity into this one lower section. The other lower section of the chute is in general alignment with the inclined bottom wall of the upper section to receive the larger pieces of waste which, because of their momentum or size pass beyond the one lower section and into the other lower section. A stream of air which is directed transversely across the lower end of the upper section blows the remaining liquids and light waste into the one lower section.

Abstract: The invention is directed to a method and system for classifying particulate matter wherein unclassified particulate is projected into a spiraling fluid stream passing through an annular classifying zone. The particulate is projected into the fluid stream from the inner boundary of the classifying zone and the particulate passes through the fluid stream according to the size or density of the particles thereby facilitating the classification of the particles. The fluid stream with the particulate entrained therein is separated into a plurality of annular streams at the end of the classification zone thereby separating the particulate into distinct size fractions.

Abstract: A sorter is provided for sorting unacceptable agricultural products from acceptable ones. The sorter is preferably a monochromatic one performed as the products pass in streams past an illuminated viewing station. The view station includes a plurality of optical stations, each composed of a plurality of aligned optical sensors. The optical sensors sense the reflected light from the stream of product passing the optical station and form electrical signals indicative of the sensed light. The electrical signals from the sensors in individual optical stations are sequentially sampled or multiplexed at a rate which permits the product to pass through the viewing station at an increased volume, rather than in serial fashion, increasing the productivity of the sorting operation. Unacceptable products are ejected as they are sensed. The ejected product stream is subjected to a second sort to increase sort accuracy.

Abstract: An improved shell sorter is disclosed. One improvement resides in the incorporation of a bandpass filter with a center frequency selected on the basis of the signals produced by a transducer in response to the impact of shell fragments or other components of the material to be rejected against a target plate, instead of a high pass filter which passes signals above a given frequency which possibly represent not only components of the material to be rejected, but other components of the material which may not be desired to be rejected. The use of a bandpass filter provides higher selectivity and precision of operation with respect to the rejection of shell fragments. Another improvement resides in the use of a differential or window comparator circuit for discriminating shell fragments from nut meats which for some reason, such as dryness, cause the transducer to produce a signal having a frequency characteristic which is typically representative of shell fragments.

Abstract: A method and apparatus are provided for detecting and removing foreign material which may be found in a stream of particulate matter, such as tobacco. The tobacco is allowed to fall in a cascade past an optical detector. The turbulence of the falling motion brings a large proportion of the particles in the cascade into the field of view of the detector. When foreign material is detected, a signal is generated to activate a fluid blast directed at the portion of the cascade in which the foreign material is located.

Abstract: A sorting machine comprising a chute for moving a plurality of objects sequentially past a plurality of viewing zones which are spaced apart in the direction of movement of the objects so that the moving objects pass to an object separation zone in which relative separation is effected between desired and undesired objects. Light sources are on opposite sides of the moving object for directing beams of light to the viewing zones. Viewing devices view the objects passing through the viewing zones from opposite sides, respectively, of the moving objects. A discriminator, controlled by the output from the viewing devices, determines whether objects which have been so viewed are desired or undesired. An object separator controlled by the discriminator effects relative separation at the object separation zone between the desired and undesired objects.

Abstract: A novel particle sorting system based on vibrations induced by impact against a strike plate is disclosed, wherein two strike plates in succession are used, the first to absorb kinetic energy from certain particles on a preferential basis due to particle composition, and the second to absorb the residual kinetic energy for analysis. Vibrations arising in the second strike plate due to particle impact which meet preset criteria corresponding to undesired particles are used to actuate an ejection system which sends an impulse to the offending particle, deflecting it from its otherwise undisturbed trajectory. Also disclosed is an analyzing circuit which combines two or more waveform features of the vibration signal in an algorithm such as a ratio, to provide an unusually high sensitivity for discrimination among the particles.

Abstract: Method of and apparatus for sorting tobacco into two groups: a group of satisfactory leaves and a group of unsatisfactory leaves. Tobacco leaves, spaced so that they pass one by one along a conveyor, travel through a zone illuminated by pulsed polychromatic light and an optical sensor receiving light reflected from the tobacco leaves. In a manner which is synchronous with the pulsations of light there is measured the quantity of the light reflected by each of the leaves in the green, orange, red, and infrared areas of the spectrum. Sums are formed from the values corresponding to the reflected light in such areas of the spectrum and relations are obtained between sums corresponding to the green and orange as well as to the red and infrared ranges, of time in which the value of the reflected light in the infrared area is greater than a value preliminarily preset by the operator.

Abstract: A high efficiency tobacco separator for separating lighter particles such as leaf or lamina from heavier particles such as stem in a tobacco mixture have a primary and a secondary air separation chamber. Two winnowers are provided in the primary chamber for tossing tobacco mixture back and forth across the chamber. A generally upward air flow is established in both the primary chamber and the secondary chamber, and the air flow, combined with inertial and gravitational effects, functions to separate lighter particles from heavier particles by entraining the lighter particles in the upward air flow. A conveyor assembly is positioned across the bottom of a primary chamber and extending into and projecting into the secondary chamber. The conveyor arrangement accumulates heavier particles which fall to the bottom of the primary chamber and projects them into the secondary chamber where additional air flow separation occurs.

Abstract: A particle scattering prevention device for use in a color sorting apparatus for sorting particles according to their colors, the apparatus being of the type having a photoelectric sorting chamber accommodating a photoelectric detectors; and a blowing nozzle device adapted to operate in response to the detection output from the photoelectric detector to selectively blow air to the flow of particles to sort out the particles of the different color. The device has a scattering prevention wall disposed between the photoelectric detector and the blowing nozzle device and having a passage bore to permit the flowing particles to pass therethrough, thereby to divide the space in the photoelectric sorting chamber into a light detecting section and a blowing sorting section.

Abstract: A gate station incorporates air pressure flows to direct clips in a production stream through the station and to selectively divert defective clips into a separate reject steam. Mounted on a support plate in the station are an upstream manifold, continuously supplied with low pressure air, and a downstream manifold, having a plurality of downwardly directed air ports and selectively supplied with high pressure air. Air flow from the upstream manifold is directed laterally over the upper surface of a clip so as to enable atmospheric pressure to maintain the clip travelling through the gate station in the production stream. If a clip is to be diverted, the downstream manifold is injected with high pressure air causing blasts of high velocity air through the downwardly directed ports. This high velocity air disrupts the flow from the upstream manifold and forces the leading edge of the defective clip downwards, pressing the clip into the reject stream.

Abstract: Apparatus for sorting ore rocks in which rocks are fed in stream past detector to measure characteristic selected as basis for sorting and into free flight trajectory from which selected individual rocks are deflected according to measure of said characteristic for those rocks. Apparatus is characterized by rock feed means comprising pair of movable elements having surfaces defining upwardly facing nip and which move downwardly at nip to grip rocks and accelerate them downwardly into free flight such that the free flight trajectory is substantially vertical.The movable elements may be a pair of horizontal rollers having resiliently deformable peripheral surfaces or a pair of flexible endless belts arranged in loops having upper parts defining the nip and, below the nip, adjacent downwardly extending runs between which the rocks are gripped and moved downwardly for some distance below the nip before being projected into vertical free flight.

Abstract: A downward-flow trough angle adjusting device for a color discriminating machine having a downward-flow trough mounting device for detachably mounting the trough, the device being secured to the upper surface of a frame defining a photoelectric discriminating chamber to provide a unitary structure. The photoelectric discriminating chamber frame is connected at one side to a machine frame for pivotal movement while being movably supported at the other side by the machine frame through a threaded shaft-nut assembly.

Abstract: A method of and apparatus for sorting pieces or particles of radioactive ore where the particles are moved one after another substantially horizontally then discharged into a gravity-accelerated trajectory which is substantially free-fall but can be controlled to follow a modified path by a low-friction slide plate. The falling particles pass a plurality of radiation detectors arranged in line along their path with increasing velocity due to gravity providing the required separation of the pieces so that each detector is subject to the radiations of essentially only one piece at a time. The size and number of detectors and the path length covered by the detectors is determined by the size of the pieces and the cut-off grade and accuracy required. All counts corresponding to a particular piece and derived successively from the plurality of detectors are accumulated since accuracy increases and percentage of probable error decreases with increased total count.

Abstract: A particle color discriminating apparatus including a vibration feeder for feeding particles to be discriminated, a shooter for causing the particles from the feeder to flow downwardly, photoelectric detecting means located in the vicinity of a path of flow of the particles in a predetermined locus, an air ejector arranged beneath the photoelectric detecting means and control means for controlling the actuation of the air ejector in accordance with an output signal of the photosensitive detector is provided with an automatic control device operative to control the amount of particles supplied by the vibration feeder in accordance with changes in the proportion of particles distinct in color from the particles of interest in the particles supplied.

Abstract: Comingled particles, such as nut meats and shell fragments, are segregated by directing the particles one after the other onto a sounding plate, from which they deflect into a rebound trajectory. Each particle upon striking the plate imparts ultrasonic vibrations to the plate, and these vibrations are converted by a transducer into an electrical input signal that oscillates at the frequency of the vibrations and undergoes corresponding changes in amplitude. After amplifying the input signal and filtering low frequency signals from it, a comparator converts those original oscillations which exceed a predetermined threshold amplitude into voltage pulses that are counted in a counter. If the count exceeds a minimum set into the counter, the counter produces a signal itself. This signal initiates an output signal of predetermined duration, which after undergoing a delay, operates an air valve that is connected with an air nozzle located along the rebound trajectory.

Abstract: The separator comprises a housing with a charging apparatus arranged above an apparatus for delivering and preparing the ore in a layer one grain thick. The apparatus for delivering is made as a bowl provided with a drive for rotation. Enveloping the bowl is a vertical partition dividing the interior of the housing into annular compartments for receiving the products of separation. Disposed above the bowl is a horizontal light-insulating partition on which X-ray tubes, photocells and air ejectors are mounted. The horizontal partition is formed with an opening to receive the charging apparatus and with slots for the passage of X-ray radiation, X-ray luminescence and air pulses.