Fastener Sorter Patents (Class 209/929)
  • Patent number: 8875902
    Abstract: A machine for sorting fasteners that have a shaft with a head attached thereto from fasteners that only have a shaft. The machine can have a plurality of rollers that are rotatably attached to a frame, the plurality of rollers having a gap between each other and generally aligned parallel to each other. In addition, the plurality of rollers can be oriented at an angle relative to horizontal. The gap between each roller is dimensioned such that the shaft of a fastener can fit or fall therethrough and yet prevent the head of the fastener to fit or fall therethrough. The plurality of rollers can have an elevated end and an exit end, the exit end having an opening proximate thereto and dimensioned for the head of the fastener to fit therethrough.
    Type: Grant
    Filed: May 25, 2011
    Date of Patent: November 4, 2014
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Dave Maile, Binh P. Tran, Sebastian R. Lawrynowicz, Doug Hyland
  • Patent number: 8022328
    Abstract: A device for detecting the faulty position of and separating fasteners, more particularly blind rivets in a continuously operating conveyor apparatus, by means of which the fasteners are supplied to an automated joining machine, wherein each fastener is followed in the normal case by a spacer. According to the disclosed embodiments the device has at least three detectors, more particularly contactless inductively acting ring initiators with which on the one hand fasteners can be differentiated from spacers and on the other hand fasteners in the correct position can be differentiated from fasteners in the faulty position in the conveyor apparatus, more particularly in a supply tube. As a result of the at least three ring detectors a minimum-wear low-maintenance operation is ensured so that outage times of the rivet setter and automated riveting machine are reduced as a result of the device connected in on the input side. Furthermore a complex breakdown recognition is possible with corresponding evaluation.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: September 20, 2011
    Assignee: Airbus Operations GmbH
    Inventors: Rico Scherer, Malte Meyeroltmanns, Tobias Peisker
  • Patent number: 7801692
    Abstract: The present invention pertains to an apparatus for fastener inspection and sorting mainly including an auxiliary device disposed beside the turntable and attached to an inspecting machine. The device has a support base located adjacent to the turntable and a driving assembly mounted on the base. In this manner, the inspecting machine captures defect signals of each object in different orientations by means of the device driving the machine to automatically revolve round the object or by the magnetic attraction assisting in spinning the object when the machine is immobile, thereby transmitting integral signals to the determining machine for an accurate determinations and hence increasing the quality of the inspection and sorting.
    Type: Grant
    Filed: March 12, 2008
    Date of Patent: September 21, 2010
    Assignee: Te Hung En Enterprise Co., Ltd.
    Inventor: Ming-Liau Yang
  • Patent number: 7679758
    Abstract: A method of optically inspecting a fastener to determine whether it meets two or more dimensional parameters is provided. The method includes using centrifugal force to place the fastener in a predetermined location. Two or more sets of image data of the fastener are generated from two or more corresponding different angles. Fastener pass/fail data is generated using a dimensional requirement associated with each set of image data.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: March 16, 2010
    Assignee: Microview Technologies PTE Ltd.
    Inventors: Wong Su Wei, Victor Vertoprakhov, Zhou Wensen, Noor Ashedah Binti Jusoh, Tian Poh Yew, Ah Kow Chin, Chee Leong Chua
  • Patent number: 7491319
    Abstract: The present invention pertains to an inspecting apparatus with eddy current inspection introducing the objects in sequence into the eddy current probe by the turntable; further, by means of the braking assembly and the dispensing system of the probe, the objects are able to be detected under the nondestructive inspection and precisely determined qualities thereof. Additionally, the turntable can have a camera disposed thereon for preceding examinations and selections so that the probe only needs to detect the retaining flawless objects, and which promotes the precise inspection and increases the detecting speed.
    Type: Grant
    Filed: March 17, 2008
    Date of Patent: February 17, 2009
    Assignee: Te Hung En Enterprise Co., Ltd.
    Inventor: Ming-Liau Yang
  • Patent number: 7416086
    Abstract: An in-line sorter for fasteners which includes a track for receiving the head of a fastener. Fasteners move along the track, past one or more stations which reject those fasteners which do not meet certain specifications. Specifically, four stations may be provided—a first station for rejecting fasteners which have bolt portions which are too short; a second station for rejecting fasteners which have too long a head or too long a shaft portion extending above the head; a third station for rejecting fasteners which have bolt portions which are too long; and a fourth station for rejecting fasteners which have too large a head or washer portions which are either too small or too large. More or less than four stations may be provided. Also, the stations may be provided in a different sequence. Still further, in some cases, stations may be combined.
    Type: Grant
    Filed: February 9, 2005
    Date of Patent: August 26, 2008
    Assignee: Acument Intellectual Properties LLC
    Inventor: Victor A. Lanni
  • Patent number: 6787724
    Abstract: A sorting machine receives a bulk of workpieces or fasteners from a hopper unit into a feed station which align the fasteners into a single file for engagement to a transport system of an inspection station. Preferably, the transport system has a conveyor belt with a magnetic member disposed radially inward from the belt. The fasteners are preferably ferrous and thereby engage the conveyor belt via the magnetic field which penetrates the belt. The fasteners are thus carried along the transport system past a trigger sensor which sends a signal to a central controller to timely actuate a dimensional sensing apparatus which takes an image of the fastener and sends it to the central computer for dimensional analysis. If the fastener fails to meet pre-established guidelines the nonconforming fastener is ejected from the transport system via a reject mechanism.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: September 7, 2004
    Assignee: Attica Automation
    Inventors: William H. Bennett, Christopher P. Hurttgam
  • Publication number: 20030201211
    Abstract: A sorting machine receives a bulk of workpieces or fasteners from a hopper unit into a feed station which align the fasteners into a single file for engagement to a transport system of an inspection station. Preferably, the transport system has a conveyor belt with a magnetic member disposed radially inward from the belt. The fasteners are preferably ferrous and thereby engage the conveyor belt via the magnetic field which penetrates the belt. The fasteners are thus carried along the transport system past a trigger sensor which sends a signal to a central controller to timely actuate a dimensional sensing apparatus which takes an image of the fastener and sends it to the central computer for dimensional analysis. If the fastener fails to meet pre-established guidelines the nonconforming fastener is ejected from the transport system via a reject mechanism.
    Type: Application
    Filed: August 23, 2002
    Publication date: October 30, 2003
    Inventors: William H. Bennett, Christopher P. Hurttgam
  • Patent number: 5823356
    Abstract: An inspection device for inspecting production threaded members wherein the threaded members are routed to a test station to functionally inspect the thread profile of each threaded member to ensure that when the threaded member is matched with a corresponding threaded hole in an engine block or, in the alternative, a threaded nut, the threaded member will mate properly to serve its intended purpose.
    Type: Grant
    Filed: April 25, 1996
    Date of Patent: October 20, 1998
    Assignee: Ajax Metal Processing, Inc.
    Inventors: Lloyd Goodrich, James F. Carpenter, Gregory J. Wronkowicz
  • Patent number: 5777246
    Abstract: A fastener measurement system includes a number of gauge blocks, each having a tapered bore disposed therein. Each gauge block has a number of conical inserts that fit within the tapered bore. The inserts have a central bore of varying sizes to receive fasteners of different shank diameters. The gauge block includes a beveled surface at the point where the bore meets a top surface of the gauge block. The beveled surface reduces wear and allows the gauge block to be easily calibrated. A computer system receives measurements made by a linear transducer that measures the height of the fastener above the surface of the gauge block a correction factor .delta. is added to the height measured to produce an indication of the true head height of the fastener. The computer system prompts the user to test the head heights of a random sample of fasteners and prints a report of the head heights as well as an indication of whether the sample of fasteners meets engineering specifications.
    Type: Grant
    Filed: September 19, 1996
    Date of Patent: July 7, 1998
    Assignee: The Boeing Company
    Inventors: Mark Allen Woods, Bruce Stanley Howard, Victor Gary Hart
  • Patent number: 5165551
    Abstract: An apparatus for detecting defects in discrete articles, such as fasteners having an indexable article carrier with a plurality of article holders on the article carrier for supporting articles in a holding position so that each article in the holding position moves in a prescribed path as the article carrier is operated; structure for incrementally indexing the article carrier to position each article holder alternatively in (a) a first position in which an article can be inserted therein from a supply, and (b) a second position spaced from said first position; structure for shifting an article in a holder in the second position out of the holding position therefor into an inspecting position and for rotating an article in a holder in an inspecting position so that the complete periphery of an article to be inspected is exposed for examination is included; and eddy current scanning structure for examining the exposed part of an article while being rotated in the inspection position therefor.
    Type: Grant
    Filed: July 23, 1990
    Date of Patent: November 24, 1992
    Assignee: Automation Associates, Inc.
    Inventor: Robert J. Frost
  • Patent number: 5157847
    Abstract: An apparatus for determining the depth of a recess formed in the end of articles such as headed fasteners having a first indexable article carrier with a plurality of article holders for supporting articles so that each article moves in a prescribed path as the article carrier is operated, a second indexable carrier mounted for synchronized motion with the first carrier having a plurality of reciprocable probes aligned with the article holders for engaging a recess of the articles, structure for incrementally indexing the carriers to position the article carrier alternatively in (a) a first position in which an article can be inserted therein from a supply, and (b) a second position spaced from the first position, a positioning mechanism for assuring registration of the probe free end and a recess on an article on the carrier as the probe free end and the carrier are relatively moved to the second position, structure for sequentially deploying the reciprocable probes into engagement with the articles, and a s
    Type: Grant
    Filed: June 14, 1990
    Date of Patent: October 27, 1992
    Assignee: Automated Associates, Inc.
    Inventor: Andrew J. Perks
  • Patent number: 5092471
    Abstract: A tray for receiving a multiplicity of small objects, such as pills, nuts and bolts or sundry items, to be sorted and/or counted. The tray includes an integral funnel-shaped outlet for dispensing or discharging the sorted and counted objects. A series of score lines or lines of weakness are provided around the surface of the funnel-shaped outlet at its discharge end to enable the discharge end of the outlet to be cut to a desired diametrical outlet size corresponding to the size of the objects to be counted out and/or sorted in the tray and poured through the funnel-shaped into a dispensing or storage bottle or container. In a second embodiment, removably-securable separate funnel-sections are provided, with each having the size entrance mouth but different size exit mouth.
    Type: Grant
    Filed: November 5, 1990
    Date of Patent: March 3, 1992
    Inventors: Michael L. Pinizzotto, Nancy J. Pinizzotto
  • Patent number: 4905842
    Abstract: Disclosed is a device for sorting fasteners, particularly screws, wherein defective fasteners are identified by a series of mechanical and electrical gauging stations arranged one after the other on a rectilinear conveying track and controlling ejection devices for eliminating screws which are not true in size or in quality. The mechanical gauging stations precede the electrical ones operating on the eddy current principle, in order to prevent neutralization of error signals generated by the electrical gauging stations. In this manner a very high accuracy of the entire sorting device is achieved.
    Type: Grant
    Filed: January 12, 1988
    Date of Patent: March 6, 1990
    Assignee: Robert Bosch GmbH
    Inventors: Michael Habele, Jakob Zeyda
  • Patent number: 4877138
    Abstract: An apparatus for measuring the elevation of the head of a flush head countersunk fastener (e.g., a bolt or a rivet) before installation, is disclosed. Fasteners (21) to be measured are dropped, one at a time, into a precisely sized hole (69a or 69b) in a split gauge block (63) such that the heads of the fasteners protrude above the upper surface of the gauge block. The magnitude of head protrusion or elevation above the upper surface of the gauge block is measured by a head elevation measuring instrument (43). If the measured value lies within an acceptable range, a signal suitable for use in controlling the countersink depth of the hole that is to receive the fastener is produced and the fastener is forwarded to a fastener insertion machine. If the measured value lies outside of the acceptable range, the fastener is rejected.
    Type: Grant
    Filed: July 27, 1987
    Date of Patent: October 31, 1989
    Assignee: The Boeing Company
    Inventor: Mohammad I. Motiwala
  • Patent number: 4831251
    Abstract: An optical device for discriminating threaded workpiece by the handedness by their screw thread profiles. The device presents a pair of light beams which pass generally tangent to the workpiece at angularly displaced positions. The light beams are inclined to follow the helix direction of a given handedness of a workpiece. Upon axial advancement of a workpiece through the device, a chopped output from the photodetectors indicates that the handedness of the threads matches the inclination of the light beams. The oppositely threaded workpiece, however, provides a generally constant DC output. With appropriate signal processing electronics, an automatic system for discriminating workpieces by thread handedness is provided.
    Type: Grant
    Filed: April 18, 1988
    Date of Patent: May 16, 1989
    Assignee: Mectron Engineering Company, Inc.
    Inventor: James L. Hanna
  • Patent number: 4624369
    Abstract: Slide fasteners are fed longitudinally one at a time along a path by at least one stream of air flowing along the path, and are then introduced into a clearance or gate which is narrow enough to prevent the passage of sliders so that when the slide fasteners have respective sliders, they are stopped at the gate, while when the slide fasteners have no sliders, they are allowed to pass through the gate and be further advanced by the stream of air. Thus the slide fasteners are automatically sorted or separated into two groups according to the presence of the sliders. Thereafter, the stream of air is interrupted whereupon the slide fasteners stopped at the gate are allowed to fall from the path into a container disposed below the gate. The slide fasteners thus fallen are disposed in the container in juxtaposition.
    Type: Grant
    Filed: August 14, 1984
    Date of Patent: November 25, 1986
    Assignee: Yoshida Kogyo K. K.
    Inventor: Yozo Okada
  • Patent number: 4615112
    Abstract: A method and apparatus for presenting fasteners seriatim at a predetermined position in a predetermined orientation for subsequent transfer or fastening. The invention includes a container for jumbled similar fasteners, reciprocating or other lifting means having an arm extending to a distal end within the container, and passive pickup means on the distal end configured to receive a fastener from among the jumbled fasteners and hold it by cradling as the pickup element moves upwardly through the jumbled fasteners to a position thereabove. The method and apparatus can repetitively present one type of fastener to one position, an array of one type of fastener to several positions, or an array of plural types of fasteners to plural positions.
    Type: Grant
    Filed: May 9, 1985
    Date of Patent: October 7, 1986
    Inventor: John K. Shannon
  • Patent number: 4341311
    Abstract: A method of sorting rivets or similarly shaped articles, and apparatus therefor. Rivets are directed along a track to a notch where they are supported in a shank-down attitude against a rotating gauging wheel having a plurality of gauging holes conforming generally to the shape of the shank. The wheel is rotated so the gauging holes move upwardly with respect to the shanks while grooves in the periphery of the wheel guide the shanks toward the holes. Rivets with a uniform shank will settle into the holes so their heads are below the periphery, while rivets with bent, gouged, burred or oversized shanks will not settle fully into the holes. A rivet kicker timed to the rotation of the wheel ejects rivets not fully settled in the holes. Fully settled rivets are blown out of the gauging holes into a tube where they are conveyed by air towards a riveting machine.
    Type: Grant
    Filed: August 25, 1980
    Date of Patent: July 27, 1982
    Assignee: Deere & Company
    Inventors: Raymond D. Gold, Robert A. Tufts, Merle S. Schillerstrom
  • Patent number: 4306659
    Abstract: Disclosed is an automatic selection and delivery apparatus adapted to discriminate between correctly and incorrectly assembled bodies consisting of a plurality of assembled parts and at the same time deliver to a delivery chute only those bodies which have been assembled correctly. This is accomplished through a detection operation performed by a delivery pin which scans recesses that are provided in a base to accommodate the assembled bodies, the delivery pin being adapted to detect a through-hole which will exist only in a correctly assembled body.
    Type: Grant
    Filed: December 21, 1979
    Date of Patent: December 22, 1981
    Assignee: Yoshida Kogyo K.K.
    Inventor: Tsutomu Hakoi