Abstract: A cap dispenser for a welding gun includes a sleeve that slidably receives a drawer that is configured to house a column of weld caps. The cap dispenser also includes a spring that cooperates with a slide block that is arranged in the drawer. The spring urges the slide block toward an aperture in the drawer that is configured to receive a welding gun electrode.

Abstract: To provide a spot welding system of high reliability which, when an abnormality such as a spot missing in spot welding occurs, is capable of more precisely and accurately detecting this immediately. Provided are a robot-side system having a robot and a robot-side control unit which controls driving of the robot; and a welder-side system having a welding gun mounted to the robot, and a welder-side control unit, in which the robot-side system includes: a storage unit which stores in advance a required welding time needed in a spot welding operation of one location or a plurality of spot welding operations; a welding time measurement unit which measures an actual time from when a welding start command is outputted until receiving a welding completion command; and a comparative determination unit which determines quality by comparing the required welding time stored in the storage unit and the actual welding time measured by the welding time measurement unit.

Abstract: A swing arm assembly includes a tip dresser, a flange, and a swing arm. The flange is coupled with the tip dresser. The swing arm includes a mounting base and an arm assembly. The arm assembly includes an arm, an extendible arm mount, and a head. The arm is coupled with the mounting base. The extendible arm mount is disposed within the arm and is slidable with respect to the arm along a first axis between a retracted position and an extended position. The head is mounted to the extendible arm mount and includes a support plate and an actuator. The actuator is coupled with the support plate. The tip dresser is coupled with the support plate. The actuator is operably coupled with the flange to facilitate selective sliding of the tip dresser with respect to the support plate.

Abstract: For training an object picking robot with real and simulated grasp performance data, grasp locations on an object are assigned based on object physical properties. A simulation experiment for robot grasping is performed using a first set of assigned locations. Based on simulation data from the simulation, a simulated object grasp quality of the robot is evaluated for each of the assigned locations. A first set of candidate grasp locations on the object is determined based on data representative of simulated grasp quality from the evaluation. Based on sensor data from an actual experiment for the robot grasping using each of the candidate grasp locations, an actual object grasp quality is evaluated for each of the candidate locations.

Abstract: To improve quality control of welding, there is included in resistance welding: a magnetic field measuring unit (205) disposed around a welded part and configured to measure a local current at the welded part; a high-speed camera (202) configured to capture an image for measuring local temperature at the welded part from variation of luminance of emission by capturing light emission state of the welded part; a comparison determination unit (106) configured to determine whether or not at least one of current information and temperature information has an abnormal value by comparing the current information calculated based on magnetic field information acquired from the magnetic field measuring unit with past current information and comparing the temperature information measured from an image of the high-speed camera (202) with past temperature information.

Abstract: The invention relates to a method for measuring the electrode force on welding tongs. The welding tongs have a first electrode arm with a first electrode and a second electrode arm with a second electrode, said second electrode arm lying opposite the first electrode arm. At least one workpiece is clamped between the electrodes during the welding process. The aim of the invention is to provide a method for measuring the electrode force, said method providing an improved signal quality. The method has the following steps: a) measuring a first force acting on the first electrode, b) measuring a second force acting on the second electrode, and c) adding the measured first force and the measured second force, wherein an electrode force signal transmitted from the welding point to the electrodes is amplified, and an interference force signal introduced into the at least one workpiece from the outside and transmitted to the electrodes is eliminated.

Abstract: An example apparatus to monitor a welding-type system includes: a test signal generator configured to output a test signal to a monitored circuit; and a lock-in amplifier configured to: receive a reference signal based on the test signal; measure a leakage current in the monitored circuit based on the reference signal; and generate an output signal representative of the leakage current.

Abstract: A resistance spot welding method of galvanized high-strength steel with good joint performance, in which three welding pulses are used within one spot welding schedule. The method includes applying a first welding pulse and a second welding pulse which are used for generating a nugget and suppressing the generation of liquid metal embrittlement (LME) cracks, respectively. The first welding pulse generates a nugget having a diameter of 3.75T1/2-4.25T1/2 in which T represents a plate thickness. The second welding pulse causes the nugget to grow at a rate less than a rate of growth during the first welding pulse. A third welding pulse, which is a tempering pulse, is applied for improving plasticity of a welding spot.

Abstract: A welding control system is provided for monitoring welding operations of a plurality of welding units within a production facility configured to provide weld data associated with the respective mechanical entities, including a determination unit configured to determine for each type of mechanical entity a corresponding welding error rate on the basis of weld data received from welding units of the production facility, a calculation unit configured to calculate for each type of mechanical entity the number of faulty mechanical entities of the respective entity type depending on the number of mechanical entities used and configured to weight the calculated number of faulty mechanical entities of the respective entity type with a predetermined manufacturing effort value.

Abstract: A welding system having a welding power supply, a wire feeder coupled to the welding power supply, and a welding torch coupled to the wire feeder and configured to output wire from the wire feeder is provided. In particular, the welding system includes a wireless module (e.g., gateway) disposed within a component of the welding system, or as an independent component within the welding system. For example, the wireless module may be disposed within the welding power supply, the wire feeder, or the welding torch. The wireless module is configured to wirelessly transmit to and receive welding information, such as operator identification information, from a wireless personal device. The wireless personal device is uniquely associated with a welding operator operating the welding system.

Abstract: A no-indentation welding monitoring device may include a pressing force measuring device for measuring a pressing force for pressing a welding target of a welding tip of a welding gun, a voltage measuring device for measuring a voltage applied to the welding tip of the welding gun, and a monitor device for digitizing a welding quality by use of the pressing force and the voltage transmitted from the pressing force measuring device and the voltage measuring device.

Abstract: A golf club head comprising at least one part manufactured via a metal injection molding process, and attached to another part of the golf club head via electrical resistance welding or electrical resistance brazing, is disclosed herein. The present invention is also directed to a method of making said golf club head, the method comprising the steps of providing a first golf club head part made from a first metal material, metal injection molding a second golf club head part from a second, different metal material, and electrical resistance welding or electrical resistance brazing the second golf club head part to the first golf club head part to form a combined part.

Abstract: A break prediction method according to the present invention predicts a break of a joint portion of an object to be analyzed including a pair of members joined to each other by using a finite element method, and includes a first step of acquiring at least an element size of a base material portion, from among parameters set in an element model for the object to be analyzed; a second step of calculating, as a break discernment standard, a break limit moment defined by a function including the element size of the base material portion as a variable; and a third step of discerning whether the moment applied to the joint portion in a deformation analysis of the element model for the object to be analyzed exceeds the break limit moment, and outputting the result of the discernment as a break prediction result for the joint portion.

Abstract: A resistance spot welding device for welding at least two overlapping steel sheets held between a pair of welding electrodes is provided. The resistance spot welding device includes the pair of electrodes, an electrode force gauge that measures an electrode force, and a controller that controls an electric current supply to the electrodes according to the electrode force measured by the electrode force gauge. The controller controls the electric current such that the electrode force F measured by the electrode force gauge after the start of the electric current supply is adjusted to a prescribed value.

Abstract: A golf club head comprising at least one part manufactured via a metal injection molding process, and attached to another part of the golf club head via electrical resistance welding or electrical resistance brazing, is disclosed herein. The present invention is also directed to a method of making said golf club head, the method comprising the steps of providing a first golf club head part made from a first metal material, metal injection molding a second golf club head part from a second, different metal material, and electrical resistance welding or electrical resistance brazing the second golf club head part to the first golf club head part to form a combined part.

Abstract: Described are embodiments to calibrate read sensors, which in turn may ensure that the equipment utilized to detect antigens is reliable and accurate. If it is determined that a read sensor is degraded a method of calibrating a read sensor of a read head may be used.

Abstract: A method and an apparatus detects pressure changes at servo gun tips of a robotic welding system having a servo gun with a movable tip and an opposed fixed tip configured to weld a part. The method and apparatus observe a tip deflection value and convert the value to a current pressure value using a pressure estimator. The current pressure value is compared to a benchmark pressure value to detect any difference.

Abstract: An automated welding electrode adaptive maintenance method and system are disclosed, including: —acquiring a predetermined electrode maintenance schedule, including electrode maintenance parameters; —acquiring welding electrode parameters representative of a wear condition of at least one electrode at a predetermined maintenance frequency; —selecting a maintenance operation for at least one electrode based on the comparison of the electrode parameters representative of the wear condition of at least one electrode with predetermined reference parameters; —issuing a signal to a selected maintenance station for performing the selected maintenance operation; and —controlling adjusting the electrode maintenance frequency based on the electrode parameters representative of the wear condition of at least one electrode.

Abstract: The present disclosure is directed to a system and method for obtaining a desirable shielding gas flow in a welding device. The system includes a user interface configured for a user to input the size of the nozzle, a processor that is configured to calculate a desirable flow rate of shielding gas based at least in part on the input nozzle size, and a flow regulator that is configured to control the flow of the shielding gas in order to obtain the desirable flow rate.

Abstract: A golf club head comprising at least one part manufactured via a metal injection molding process, and attached to another part of the golf club head via electrical resistance welding, is disclosed herein. The present invention is also directed to a method of making said golf club head, the method comprising the steps of providing a first golf club head part made from a first metal material, metal injection molding a second golf club head part from a second, different metal material, and electrical resistance welding the second golf club head part to the first golf club head part to form a combined part.

Abstract: Apparatuses and methods are described herein for controlling stiffness associated with a connector connecting two or more components of a model, including, but not limited to, receiving user input of a scaling factor and adjusting the stiffness associated with the connector by adjusting a bending moment of inertia of a patch of one of the two or more components based on the scaling factor. The connector contacts the one of the two or more components at the patch.

Abstract: A welding apparatus for resistance-welding a tubular member and a bar member includes: a positioning jig configured to make contact with the bar member from one side of the bar member in a direction perpendicular to an extending direction of the bar member; a first power supply jig configured to press the bar member from the other side of the bar member in the direction; a second power supply jig provided on an anti-bar member side of the tubular member and configured to apply pressure to contact surfaces of the bar member and the tubular member; and means for supplying, with the bar member pressed between the positioning jig and the first power supply jig and the second power supply jig applying pressure to the contact surfaces, electric current to the first power supply jig, the bar member, the contact surfaces, the tubular member and the second power supply jig.

Abstract: A golf club head comprising at least one part manufactured via a metal injection molding process, and attached to another part of the golf club head via electrical resistance welding, is disclosed herein. The present invention is also directed to a method of making said golf club head, the method comprising the steps of providing a first golf club head part made from a first metal material, metal injection molding a second golf club head part from a second, different metal material, and electrical resistance welding the second golf club head part to the first golf club head part to form a combined part.

Abstract: A spot welding quality check system, which can be easily used and can be adapted to various situations. The check system has: a pair of electrodes configured to move toward or away from each other and apply current to a workpiece while pressurizing the workpiece; a displacement detecting part which detects an amount of displacement between the electrodes during spot welding; a checking part which estimates as to whether welding quality is good or poor by using an inner function, based on the detected amount of displacement; a correction receiving part which receives a correction by an operator regarding the estimated welding quality; and a learning part which updates the inner function based on an estimation result when the correction receiving part does not receive the correction, and updates the inner function based on a content of the correction when the correction receiving part receives the correction.

Abstract: An analyser 10 for identifying or verifying or otherwise characterising a liquid based drug sample 16 comprising: an electromagnetic radiation source 11 for emitting electromagnetic radiation 14a in at least one beam at a sample 16, the electromagnetic radiation comprising at least two different wavelengths, a sample detector 17 that detects affected electromagnetic radiation resulting from the emitted electromagnetic radiation affected by the sample, and a processor 18 for identifying or verifying the sample from the detected affected electromagnetic radiation, wherein each wavelength or at least two of the wavelengths is between substantially 1300 nm and 2000 nm, and each wavelength or at least two of the wavelengths is in the vicinity of the wavelength(s) of (or within a region spanning) a spectral characteristic in the liquid spectrum between substantially 1300 nm and 2000 nm.

Abstract: A method and apparatus for providing welding-type power is disclosed and includes a means for communicating and a means for locating a cable. A welding power supply has a controller, a power circuit and a weld cable locator module with a cable locator output connected to the controller, the power circuit, and/or a weld cable connection. The distal end of the cable is located, and the proximal end is connected to the power supply. An identifying signal is provided to the proximal end and transmitted to the distal end where it is detected. A pendant with a cable sensor and a transmitter responsive to the cable sensor can be provided. The cable sensor can include an RFID reader and/or a bar code reader.

Abstract: The present invention discloses methods and apparatus for increasing inspection efficiency and reducing time for analyzing an image when inspecting contamination and alignment of the welding tip of the spot welding gun. An apparatus for inspecting a welding tip according to some embodiments of the present invention is configured to inspect the contamination and the alignment of the welding tip based on an end-surface image and a profile image of the welding tip. In particular, when recording the welding tip through an internal housing arranged in an internal space of an external housing, the noise generated from an external light source can be blocked, and hence the contamination and the alignment of the welding tip can be inspected by using a clearer image, thus improving the accuracy of the inspection.

Abstract: A non-destructive weld testing system for testing spot welds includes a weld monitoring tool monitoring at least one weld characteristic of the spot welds and generating weld data based on the at least one weld characteristic; a weld analysis tool analyzing the weld data to determine a weld quality of each spot weld based on analysis criteria; and a non-destructive weld testing tool configured to test spot welds. The weld testing system causes the weld testing tool to target testing of spot welds determined by the weld analysis tool to have a weld quality beyond a threshold weld quality. The weld testing tool may be a robot-mounted phased array transducer generating weld test data based on testing results and provides feedback to the weld analysis tool correlating to the weld test data. The weld analysis tool updates the analysis criteria based on the weld test data.

Abstract: A method for determining a quality of at least one aluminum weld comprises detecting a force exerted on a workpiece by at least one electrode, and determining at least one factor characterizing the quality on the basis of a comparison of the detected force with at least one reference value. An aluminum welding method, a welding device set up for a corresponding operation, a welding controller and a computer program are likewise the subject matter of the disclosure.

Abstract: A piston actuator (10) includes a housing (12) having a hollow interior (12a) for enclosing a piston (14) defined by a head (14a) and a rod (14b). The piston (14) can reciprocate between first and second end limits of travel within the housing (12) and separates the housing (12) into first and second expandable fluid chambers (16a, 16b). The housing (12) has a rod-end opening (12b) at one end and a head-end opening (12c) at an opposite end. The piston (14) can include a longitudinally extending aperture (14c) formed therein with an open end (14d) facing the head-end opening (12c) of the housing (12). A magnet (18) can be supported by the piston (14) adjacent to the open end (14d) of the longitudinally extending aperture (14c) in the piston (14).

Abstract: A welding robot comprising an arm having a wrist part and upper arm part rotatably connected to each other, a welding torch attached to the arm at the wrist part side, a wire feed device attached to the arm at the upper arm side, a welding cable connected to both of the wire feed device and the welding torch for holding a welding wire, a control part for controlling operation of the arm so that the welding torch is moved over a welding path, and a monitoring part for monitoring if the amount of flexure of the welding cable caused by operation of the wrist tilt axis located between the wrist part and upper arm part while the welding torch is moved over the welding path under the control of the control part is within an allowable range.

Abstract: A welding system or an enterprise using welding systems can communicate with cloud-based resources for the provision of services and products to facilitate the welding operations. The communications may be via wired or wireless media, and may be direct, or through other components, such as enterprise networks, peripheral devices, and so forth. The cloud-based resources may provide for storage of data, particularly welding data, processing of data, welding protocols, specifications and processes, financial transactions for the purchase, licensing or use of welding-related products and services, welding training, and so forth.

Abstract: A welding or cutting system is provided using a performance module which monitors the real-time performance of a welding or cutting system and displays this information on a user interface on the system. Other embodiments of the system also include a cost calculation function in which a cost of the welding or cutting operation is calculated.

Abstract: The disclosure concerns a method for monitoring and/or controlling a quality of spot weldings of a processing island, comprising at least two welding controls on one or more workpieces, wherein the method is based on a comparing of the measured values and an outputting of a fault message taking place from a central control of the processing island, the central control being in communicating connection with every welding control, in order to control them appropriately in dependence on all of the measured values and the predefined tolerance margin, the welding controls being in communicating connection with one another.

Abstract: As a correction amount is acquired a deviation between a first rotational angle of a servo motor when a reference movable electrode is brought into contact with a reference opposite electrode and a second rotational angle of the motor when the reference movable electrodes pushes in the reference opposite electrode with a predetermined pressing force; and a third rotational angle of the servo motor when a movable electrode to be measured pushes in an opposite electrode to be measured with the same pressing force is corrected based on the correction amount.

Abstract: A device for curing an electrically conductive adhesive arranged between a first component and a second component. The device includes at least one punch to both apply a compressive force onto the first component in the direction of the second component, and introduce a current into the adhesive via the components.

Abstract: Eddy current detection probes and related methods are disclosed. In some embodiments, the eddy current detection probes are hybrid probes, including a solid state sensor and a detection loop. In some embodiments, the eddy current detection probes include a drive coil and a detection loop, with the detection loop having a sensitive axis that is not parallel to principal axis of the drive coil. In some such embodiments, the sensitive axis of the detection loop is perpendicular to the principal axis of the drive coil.

Abstract: A spot welding system is disclosed. In particular, the spot welding system includes an upper moving unit provided with an upper electrode and a lower moving unit mounted separately from the upper moving unit and provided with a lower electrode corresponding to the upper electrode. Together, the upper moving unit and the lower moving unit separately vary a position of the lower electrode to allow for reduced size restrictions of objects to be spot welded therein.

Abstract: A small camera module is simply assembled in a short time, while reducing displacement of a camera relative to the first and second frames. Specifically, the camera module is assembled by bending a pair of clips to engage engaging portions of the clips with engaging recesses of the first and second frames to fix the first frame, camera holders, and the second frame, with the first and second frames located at both sides of each camera holder with a housing recess facing outward, and using resilient force of each of the clips to press the camera with a projection of the clip.

Abstract: Systems and methods for reading data from and/or writing data to various components of a welding installation are provided. The data is exchanged between devices using near field communication.

Abstract: The first embodiment of the invention is a spot welding method using a welding gun including a pair of electrodes holding and welding a welding point of a workpiece. The method including: transmitting an ultrasonic from one of the electrode pair to the workpiece with the electrode pair holding the workpiece; receiving the ultrasonic at the other electrode passed through the electrode pair and the workpiece; and detecting a holding state of the workpiece on the basis of an amplitude of the received ultrasonic. According to the embodiments of the invention, the welding gun can hold the workpiece at the proper position and with the correct angle, thereby reducing the welding flaws.

Abstract: A light emitting diode (LED) signal lamp includes a lamp housing having at least one light opening, a power connection mounted on the lamp housing for connection to a power cable, a plurality of LEDs mounted within the lamp housing to shine through the at least one light opening when powered, and a control circuit for supplying electrical power to the plurality of LEDs via the power connection. The control circuit is configured to permit the LED signal lamp to safely, reliably and effectively interact with wayside control systems designed for incandescent signal lamps.

Abstract: A prediction system includes an acquisition device, an execution device, and a prediction device. The acquisition device is configured to acquire a value of electric resistance of a cable secured by fixing members to a pair of link members configured to rotate relative to each other through a joint. The execution device is configured to cause the joint to execute a predetermined operation. The prediction device is configured to predict a service life of the cable based on a change in the value of electric resistance acquired by the acquisition device while the execution device is causing the joint to execute the predetermined operation.

Abstract: A method and apparatus for ultrasonic in-process monitoring and feedback of resistance spot weld quality uses at least one transducer located in the electrode assembly transmitting through a weld tip into an underway weld. Analysis of the spectrum of ultrasonic waves provides the operator with an indication of the size, thickness, location, dynamics of formation and quality of the spot weld. The method presents a fundamentally new physical approach to the characterization of the spot weld quality. Together with transmission mode it includes new modes of operation of ultrasonic probes such as a reflection mode and simultaneous use of transmission and reflection modes, and a new physical interpretation of the signal analysis results.

Abstract: Methods and apparatus are disclosed for estimating a measure of a localized impedance property of a continuous conductive medium or other conductive system presenting a plurality of conductive paths, and for using such measures to compute a spatial distribution and/or image of impedance properties.

Abstract: Disclosed is a robot pre-heat and inter-pass welding device that is capable of pre-heating and welding one or more weld joints using a single robot. Pre-heating and welding models are used to ensure that a desirable pre-heat temperature is maintained on the weld piece at the location of the weld. Infrared temperature sensors are utilized to detect temperature of the weld piece, which are transmitted to a controller, which controls the operation of both the pre-heating and welding. Multiple welds can be performed if additional time is needed for cooling, which reduces the overall time required to perform the welding process.

Abstract: An indirect spot welding method is provided in which, in indirect spot welding, nuggets formed in a fused state can be stably obtained. In the indirect spot welding method, the welding time is divided into two time periods t1 and t2, where electrode force F1 and current C1 are applied in the first time period t1, and electrode force F2 lower than electrode force F1 and current C2 higher than current C1 are applied in the next time period t2.

Abstract: The disclosure concerns a method for monitoring and/or controlling a quality of spot weldings of a processing island, comprising at least two welding controls on one or more workpieces, wherein the method is based on a comparing of the measured values and an outputting of a fault message taking place from a central control of the processing island, the central control being in communicating connection with every welding control, in order to control them appropriately in dependence on all of the measured values and the predefined tolerance margin, the welding controls being in communicating connection with one another.

Abstract: A robot welding apparatus including a welding station having a welding robot with weld tips for creating a weld along a work piece. A welding power supply and control pendant is also provided. A visual screen of the control pendant provides a view of the weld tips for use with the method to detect characteristics such as weld tip face measurement, tip wear measurement, tip alignment measurement, and cap replacement and type verification.

Abstract: A method to diagnose weld integrity in a welding process includes monitoring a weld indentation characteristic, comparing the monitored weld indentation characteristic to a threshold weld indentation characteristic, and identifying a discrepant weld when the weld indentation characteristic comparison shows the monitored weld indentation characteristic violates the threshold weld indentation characteristic.