Abstract: An output rectifier (10) is disclosed which is electrically connected or connectable in a current path between a power supply (20) and an electrical energy storage module (30). The power supply (20) is configured to supply power to the electrical energy storage module (30) via the output rectifier (10). The output rectifier (10) comprises at least one diode (11, 12, 13, 14) at least in part based on silicon carbide. An arrangement (100) comprising the output rectifier (10) is also disclosed.

Abstract: Systems and methods of the present invention are directed to welding systems having a welding power supply and wire feeder, where the power supply and wire feeder communicate over the welding power cables. In exemplary embodiments, the wire feeder communicates with the power supply over the welding cables using current draw pulses which are generated and recognized by the power supply. Similarly, the power supply generates voltage pulses which are transmitted over the welding power cables and recognized by the wire feeder.

Abstract: A drawn arc welding device includes a welding tool, and an energy storage device coupled to a power source. A charging circuit is connected to the energy storage device replenishing the storage device. A discharge circuit is connected to the welding tool and energy storage device. The discharge circuit regulates and adjusts a welding current of the welding tool to a specified amount. Also disclosed is a process that includes charging the energy storage device, actuating the welding tool, energizing a pilot arc current, lifting the weld stud off a workpiece to draw the pilot arc, energizing a welding arc wherein the discharge circuit regulates a welding current of the welding tool to a specified amount, and plunging the weld stud into the workpiece and turning off the discharge circuit.

Abstract: A capacitive discharge (CD) welder includes a charging circuit, a capacitor bank, an insulated gate bipolar transistor (IGBT), a pulse transformer and a secondary circuit. The charging circuit takes incoming electricity and charges a capacitor bank. The capacitor bank stores energy. The IGBT electrically connects and disconnects the capacitor bank to the pulse transformer. The pulse transformer reduces voltage from that stored in the capacitor bank to the desired welding voltage. The secondary circuit electrically connected to the pulse transformer provides a welding current corresponding to the output to the material being welded.

Abstract: Embodiments of energy storage caddies adapted to couple to a welding power supply are provided. The energy storage caddies may include an energy storage device, a charger, control circuitry, and power conversion circuitry. Certain control circuitry may be adapted to control the energy storage device to discharge to provide a direct current (DC) voltage output to the welding power supply when a weld load demand is detected, to monitor a charge level of the energy storage device, and to alert a user to an error when the charge level of the energy storage device falls below a predetermined limit.

Abstract: For manufacturing a gas generator (1), a tubular body (10) having an opening (14) in a circumferential wall (12) and a housing part (16) having an attachment end (26) are provided. The geometry of a proximate rim (20) of the opening (14) and that of the attachment end (26) are coordinated such that a first contact region encircling the opening (14) and a second contact region on the attachment end (26), which is circumferentially closed, are formed. The housing part (16) is placed onto the tubular body (10) such that the first contact region is in contact with the second contact region. Then the body (10) and the housing part (16) are joined to each other by capacitor discharge welding.

Abstract: A power supply and control equipment for a resistance welding machine including a battery, battery charger, transistor or mechanical switches, pulse width modulation controller, a unit for generating either constant or time varying power, voltage, or current references.

Abstract: A resistance welding apparatus characterized by very low output impedance, and providing a substantially constant voltage source to low impedance (e.g., resistances on the order of 1-100 micro-ohms) materials-to-be-joined. The welding apparatus includes one or more primary and secondary winding pairs disposed about a high permeability core with the secondary coil(s) positioned between the primary coil(s) and the core. In a preferred form, the secondary coil(s) are capable of delivering more than 75,000 amperes of welding current. The welding apparatus is lighter, more cost efficient, and more energy efficient than conventional systems.

Abstract: A resistance type pulse welding apparatus for workpieces, including a handpiece, a pair of electrodes mounted at the tip of the handpiece adapted for delivering weld current pulses to a workpiece to be welded, an electrochemical capacitor providing a high-current, low-voltage power source, and a triggering means located between the electrochemical capacitor and the electrodes to discharge the energy stored in the electrochemical capacitor through the electrodes upon the sensing of a threshold pressure between the electrodes, indicative of the forcing of the electrodes against the workpiece.

Abstract: The present invention discloses methods and apparatus for joining of two workpieces. The present invention includes special preparation of the joining ends of the two workpieces to be joined. Methods of the present invention include delivering a high current, low voltage pulse to a pair of workpieces to be joined while applying and maintaining a constantly high load on said workpieces to thereby join the workpieces.

Abstract: The present invention provides a method and apparatus to control and verify weld-quality in a homopolar pulsed weld by measuring in-process parameters. Methods are disclosed for real-time weld-quality control in a weld-quality control system for homopolar pulsed welding, including measuring at least one in-process parameters that correlates to a resulting weld-quality of a weld. Further, methods are disclosed for post-process weld-quality verification for homopolar pulsed welding, including identifying at least one in-process parameter that may be used as a post-process weld-quality verification parameter and utilizing such a post-process weld-quality verification parameter to verify the weld-quality after a homopolar pulsed welding process.

Abstract: The system of the present invention includes a homopolar generator, a hydraulic uniaxial press to hold the metal alloys to be welded, and electrical connections set at selected distances from the weld interface to provide a desired cooling rate for metal alloys being welded. A method is disclosed for determining a cooling rate for a metal alloy pipe in an electrical resistance welding process in a homopolar welding system following the resistive heating of a weld interface by discharging energy from a homopolar generator through electrodes attached to each of first and second pipes to form a welded pipe segment. The temperature of the welded pipe segment is measured at periodic time intervals to determine a cooling rate for the welded pipe segment. A desired range for the cooling rate may be determined by adjusting the electrode gap for repeated samples and analyzing the resulting metallurgical properties for each sample.

Abstract: A welding fixture by which two elongate members are manipulated in a manner to become butt welded together. Two gripping members in the form of groups of spaced slip assemblies are enclosed in mounted relationship within a housing. The slips of each group circumferentially extend about a longitudinal axis of the housing, with the slips of each group being radially spaced from the longitudinal axis of the members to be joined. A first group of slips are mounted for movement within a plane which is perpendicular to the longitudinal axis of the members to be joined. The other group of slips are likewise arranged within a plane spaced from and parallel to the first plane. All of the slips are moved with great force towards the longitudinal axis of the members to be joined. The fixture includes means by which the members are moved toward one another with great force. Each group of slips further include an electrical contact which provides a source of current to each of the members to be joined.