Abstract: An electrode roll for electric resistance welding which contains a stator member at least partly made of Cu or Cu alloy, a rotor member at least partly made of Cu or Cu alloy and rotatably mounted on the stator member, and a fusible alloy mainly composed of gallium and filling as a conductive medium an annular gap between the stator and rotor members, and portions of those two members facing the gap and being made of Cu or Cu alloy are covered by an alloy layer containing Co and W in weight proportions of 90:10 to 30:70.

Abstract: The apparatus described is so constructed that narrow can bodies having an internal diameter of 52 mm for example can be produced from rounded blanks by welding the edges of the blanks. The supply of welding current to the electrode roller is effected through copper caps, a clamping member, contact members disposed at each side thereof, contact jaws silver contact segments and peripheral surfaces of wide hubs which are provided on the electrode roller. The contact jaws engage the hubs of the electrode roller at both sides of the roller from above and below, as a result of which there is a large area for the transmission of current and a low specific contact pressure. The hub surfaces, which form the actual contact surfaces of the electrode roller, are continuously lubricated through felt lubricating segments. The contact pressure of the contact jaws can be adjusted in a simple manner by means of a screw.

Abstract: A method of welding electrical contacts onto conductive bodies including engaging a surface of the contact with the conductive body and passing a welding current through a pair of spaced surface areas of the contact to provide weld action and wherein a rib portion between the pair of spaced areas retains unoxidized metal thereon to improve electrical contact properties of any article made and utilizing the contact and particularly the ribbed area thereof for make and break engagement with other members of an electric circuit.A new control article is also provided wherein a contact therein has a raised center rib thereon for contacting an associated means for make and break circuit action, which contact is made from silver or silver alloy and has uncontaminated silver on the surface of the rib or center area of the contact.

Abstract: A resistance welding electrode for producing spot welds on a workpiece without marring comprises a hollow electrically conductive shank for conducting welding current and pressurized cooling fluid, an electrode head affixed to a rigid, electrically insulating, tubular housing having a flange with a groove and surrounding the free end of the shank, a spring engaging the shank and tubular housing to bias the head out of engagement with the free end of the shank and a ring of resilient, fluid sealing material retained in the groove to engage the shank and form a chamber with the tubular housing and head for cooling fluid from the shank. The ring allows rocking movement of the tubular housing and head relative to the shank so that the workpiece contact area may conform to the workpiece when welding pressure is applied to the shank.

Abstract: A tool for dressing copper spot welding electrode tips to a desired configuration comprises a disc with opposed concave faces formed at their centers in the desired configuration of the tips and adapted to be rotatably driven by a power tool. The dressing surfaces are uninterrupted surfaces of revolution and, therefore, contain no cutting edges. In operation, the electrode tips while mounted on a welding machine are clamped against a rotating dressing tool with normal welding pressure, so that as a result of the frictional engagement of the tool with the tip, the metal flows into conformity with the tool surface. Thus, no significant amount of metal is removed from the welding tip.

Abstract: A weld nut welding apparatus includes upper and lower electrodes. A weld nut and a plate material which are to be welded together are clamped between the upper and lower electrodes, and a welding current is supplied to the weld nut and the plate material via these electrodes, whereby the weld nut is welded to the plate material. A groove is formed in that surface of the weld nut which abuts against the plate material, while a punch is provided inside the lower electrode, and the punch is moved toward the upper electrode after the welding operation, whereby it is possible for the plate material to be formed with a bore which corresponds to the groove. This bore is punched in the plate material only at a required welding position and at the same time as the welding operation. It is therefore possible to overcome the disadvantage that it would otherwise be necessary for a bore to be previously formed in the plate material.

Abstract: A penetrator is made in accordance with a method for increasing strength and/or hardness of a metal specimen. Compressive force is applied to the specimen slowly so that the yield strength of the specimen progressively increases and the specimen exhibits squirming instability as its diameter increases. The penetrator is adapted to be fired from a smooth bore weapon.

Abstract: An improved resistance welding electrode cap adapted to being internally cooled with a flow of coolant has a main body portion with a nose root at one end and an electrical and coolant connection projecting from the other, the area of the root being substantially smaller than that of the direct projection of the main body portion, a pronounced nose projecting from the root. The whole nose is of dispersion-strengthened copper, as is at least the main body portion. Such cap provides astonishingly improved performance for resistance welding, even of galvanized steel, and particularly of double-sided, galvanized cold-rolled steel sheet.

Abstract: A welding electrode assembly includes an electrode holder having a "knock-out" cap electrode disposed to engage a workpiece during a resistance welding operation. The electrode holder is surrounded by electrical insulating material which in turn is covered by a wear resistant metal shield. Means are provided for cooling fluid to flow through the electrode holder close to the cap electrode.

Abstract: In the use of U-shaped electrodes with a current supply and return in regards to the working area whereby for the stripping of insulated work pieces a heating current is applied before the welding operation, different conductor cross section requirements for the heating and welding operation present themselves. During the heating operation a cross section reduction is necessary to obtain enough heat output, but this is undesired for the welding operation. In order to solve this contradiction it is proposed to supply an electrode with a heating current supply (25a) and a return (25b), leading to the working area and returning respectively and to apply a common potential to the supply and return for the welding operation.

Abstract: A composite electrode configuration prevents mushrooming of resistance spot welding electrodes due to local high contact pressure and current densities. For a truncated electrode, an outer sleeve of high strength and high electrical resistivity material is attached to the end of the electrode and takes the high contact stress at the edge of the flat end face. A spherical end electrode has a plug of higher strength material in the center where the highest contact stress exists, and the outer sleeve reduces the joule heating effect. A transverse insulating spacer is a thermal and electrical barrier.

Abstract: In apparatus for repairing printed circuit lines or attaching electrical components, a pair of brazing electrodes and holder therefor in which the electrodes can be repetitively extended to compensate for wear without necessity of removal and machining heretofore required. The holder is a part of the circuit delivering electrical power to the electrodes and makes contact with the electrodes close to the working tip to maintain uniform circuit resistance and repairs of consistent quality.

Abstract: Means for making electrical contact with a pair of spot welding electrodes and workpieces engaged by the electrodes. The means includes two rigid insulating blocks for mounting on each electrode of an electrode pair. Each block has a first electrical conductor for physically engaging the electrode upon which it is mounted and a second electrical conductor for physically engaging an exposed surface of the workpiece the electrode will engage in a welding process. The electrical conductors extend in a direction substantially perpendicular to the electrodes when the blocks are mounted thereon. In addition, means integral with the blocks and conductors for respectively electrically connecting the conductors to a device for measuring the voltage drop between electrodes and between the exposed surfaces of the workpieces when welding current is applied to the workpieces by the electrodes.

Abstract: An apparatus for spot arc welding overlapping pieces in which a pair of contact electrodes with concave portions are arranged opposite to each other, and at least one electrode has a central hole to accommodate a consumable electrode; the concave portions are shaped to correspond to the calculated shape of the reinforcements at both sides of the spot welded joint.

Abstract: Electrodes for use in electric resistance welding and a method of making such electrodes are disclosed. The electrodes are each shaped to define a tip surface for contact with a workpiece during welding. In one embodiment, each electrode comprises an electrode body of copper and a layer of titanium carbide on the body defining said tip surface. The titanium carbide layer is fused to the electrode body by a spark-fusion technique and forms a unitary electrode with the body. This form of electrode has been found advantageous in terms of minimizing "pick-up" of workpiece material during welding, and distortion of the electrode.

Abstract: A spot welding electrode includes a plurality of alternating, co-axially first and second sections, the first sections having a first predetermined sized cross section. The second sections have a second predetermined sized cross section smaller than the cross section of the first sections. The outer sides of the second sections form undercut areas between the outer sides of adjacent first sections. The outer sides of the second sections act as cleavage surfaces which remove excess material formed at the peripheral edges of the adjoining first sections caused by successive deformation of the first sections during repeated welding operations.

Abstract: An electrode roll for resistance welding comprising a fixed portion which has a disc portion at the longitudinal center part of a shaft where the disc portion and the shaft are at right angles to each other; a rotary portion which surrounds the fixed portion and has inner surfaces forming two side gaps facing the two side surfaces of the disc portion and a peripheral gap facing the peripheral surface of the disc portion, respectively; and a conductive liquid metal received in each of the gaps, where the peripheral gap is so narrow that the above conductive liquid metal may be pulled up along the gap to fill the same when the above rotary portion rotates, and the side gaps are substantially wider than the peripheral gap.

Abstract: The present invention provides a novel electrode construction, for use in extrusion-fusion type battery intercell welders, which uniformly controls the area of contact between members to be welded at the completion of the extrusion process in order to produce consistent, high-quality welds exhibiting higher strength and superior durability.

Abstract: A novel method for producing a homogenous weld exhibiting a superior grain structure, higher strength, and superior durability, using an extrusion-fusion type battery intercell welder having a novel electrode construction which provides improved current carrying characteristics.

Abstract: To repair conductor path interruptions on printed circuit boards by means of micro-resistance welding, a specifically shaped metallic part is sucked on a central electrode by use of vacuum. The central electrode lowers the part so as to bridge the conductor path interruption to be repaired. On each side of the central electrode an outer electrode is provided which are lowered into contact with ends of the shaped part to provide independent micro-resistance welding at each end thereof by use of separate welding pulses, with the central electrode functioning in common for each welding.

Abstract: A catalytic converter having two spaced catalyst elements is positioned between a front muffler and a rear muffler. Chrome plating of the mufflers does not adversely affect performance of the catalyst elements because welding of the mufflers to opposite ends of the catalytic converter is accomplished after the chrome plating step. Masking of the joinder areas before plating avoids blow holes at the welds, and silver paint is later applied to the areas which were masked. The catalytic converter is constructed by simultaneously pushing the two catalyst elements and flanged sleeves into opposite ends of the catalyst casing, using tapered guide rings and flanged pusher bars to squeeze peripheral cushions into place within the catalyst casing and around each of the catalyst elements. Welding electrodes are employed in combination with the flanged pusher bars to spot weld the catalyst casing to the flanged sleeves.

Abstract: In an electric resistance welding machine for welding structural members together along a common region of contact through the intermittent application of heat generating electrical energy to said region of contact the combination of; electrode means adapted to releasably contact and clamp said members together so as to exert an external force to said members for urging said members together at said regions of contact, and to transmit and apply said electrical energy to said members in said region of contact on an intermittent basis, transformer means associated with said electrode means for supplying said electrical energy to be intermittently applied to said members in said region of contact, control means for controlling the intermittent application of said electrical energy to said region of contact for a selected timed interval, including means for interrupting said application of said electrical energy for a selected timed interval so as to present a series of intermittent impulses of said electrical en

Abstract: A welding electrode pair of the present invention has substantially columnar first and second welding electrodes coaxially disposed so that their respective tip end faces face each other. Formed on the tip end face of the first welding electrode is a first contact portion protruding therefrom and extending substantially in parallel thereto across the tip end face. Formed on the tip end face of the second welding electrode are second contact portions protruding therefrom substantially in parallel with the tip end face and the first contact portion as if the second contact portions were fit over the first contact portion, extending across the tip end face, and having a substantially circular arc portion at the projected end thereof.

Abstract: To spot weld overlapping work pieces contact electrodes are used with concave portions. The workpiece is preheated by the contact electrodes then spot arc welded by a consumable wire fed through one of the contact electrodes. The spot arc weldment takes the final shape of the concave portions.

Abstract: The invention relates to apparatus and a method for assembling a thermostatic type bellows unit of the type having a cup shaped bellows housing and disposed in spaced relation thereto a corrugated cup shaped diaphragm having a rigid annular flange. The assembling involves pressure welding the diaphragm flange to the housing. The apparatus includes a bottom electrode having a chamber for receiving and supporting the bellows unit and an upper electrode having a central projection which protrudes into the diaphragm and a surrounding collar for biasing the diaphragm flange into abutting engagement with the upper edge of the housing. A suction system including a passage in the electrode projection provides a partial vacuum for drawing the diaphragm into engagement with said upper electrode projection. The chamber is then flushed with a flushing medium.

Abstract: An electrode tip for electric spot welding is formed with a hole which extends from one side of the tip to the end surface of the tip and is arranged to receive one end of a radiant energy conveyor which is intended to transmit a signal indicative of the temperature reached at the end surface of the tip. An insert is fitted within the hole with interference and arranged adjacent to the end surface of the tip in order to ensure the continuity of the said end surface.

Abstract: A precision molded electrical discharge machining electrode is made by shaping a preform from granules of carbon and granules of a refractory material selected from the group consisting of tungsten, molybdenum, carbides thereof, and stoichiometric and hyperstoichiometric carbides of the other elements of the groups IVB, VB, and VIB of the Periodic Table of the Elements, the carbon and refractory granules being interconnected in the form of a skeleton at their contiguous points of contact, and infiltrating the preform with copper, silver, or alloys containing those metals.

Abstract: An extruder and electrode assemblage for interconnecting the upstanding lugs of plate straps connected to the positive and negative grids of battery cell units through apertures provided in partitions, separating the cell units of a battery from each other. The electrode assemblage not only clamps the lugs against the partition but defines apertures for the extruding plungers to engage the lugs and extrude same into the partition aperture. Once the extruded lug portions contact each other, welding current is supplied thereto in a semi-annular path by the electrodes.

Abstract: A controller for a spot-welding machine compares the temperature evolution at a site at which a spot weld is being made to a standard thermal history stored in a digital read/write memory in controlling the welding current for the weld. Standard thermal histories can be generated and written into the memory as needed by an operator of the welding machine to take into account changes in operating conditions. The temperature evolution of the spot-welding operation is monitored by detecting radiant energy whose intensity provides a measure of a temperature of the weld. Phosphorescent radiation from a thermographic phosphor located in a welding tip of the welding machine and thermal infrared radiation are preferred for monitoring the temperature evolution of the spot-welding operation.

Abstract: The present invention provides a novel electrode construction and application for use in extrusion-fusion type battery intercell welders, which alters the current carrying characteristics of the electrodes and produces a homogeneous weld exhibiting a superior grain structure, higher strength, and superior durability.

Abstract: A bi-metal resistance welding electrode has a dispersion strengthened copper tip and a high conductivity copper shank. The electrode is made by forming a tip member in two successive upsetting operations to produce a tip member having a coating of high conductivity copper covering substantially all of one end thereof. A solid, high conductivity copper, cylindrical billet is formed and brazed to the tip member at its coated end to form an extrusion blank. The extrusion blank is back extruded with the high conductivity copper material being worked substantially, while only partially back extruding the tip portion of the extrusion blank.

Abstract: A method and apparatus for welding a header to a heat sensitive cap to form an electro-optic device housing without weld flanges. A collet electrode is used to provide a radially compressive force which provides good electric and thermal contact to the wall of the heat sensitive cap and maintains the glass to metal seal under compression.

Abstract: Disclosed is a non-consumable electrode for arc processes, comprising a housing made of a heat and electrically conductive material and having an interior to supply a cooling liquid thereinto, a yoke made of a heat and electrically conductive material, fixed on said housing and having an interior to supply a cooling liquid therein, an active insert rigidly fixed in said yoke and formed as a truncated cone whose minor base faces the portion whereon an electrode drop region of an electric arc rests and whose major base faces the cooling interior and has a recess therein shaped as a spherical segment.

Abstract: In an intercell connection of a multi-cell storage battery of the type having, in each unit cell separated by at least a partition wall of battery cell having an opening for said intercell connection, a pair of upstanding connectors integral with straps electrically conductive to electrode assemblies of one polarity and the other polarity, wherein the one of the connector has a projection formed integral therewith and extending horizontally therefrom passing through said opening, and the other of the connector has an aperture with the axis extending horizontally to be capable of accepting said projection extending through said opening, the intercell connection method is characterized by comprising the steps ofpositioning such one connector and the other connector of neighboring unit cells on opposite sides of said partition wall so that said projection can pass through the opening into said aperture to form a fit joint inbetween, andcausing said fit joint be fused together by supplying said joint with a heat

Abstract: A bi-metal resistance welding electrode has a dispersion strengthened copper tip and a high conductivity copper shank. The electrode is made by forming a tip member in two successive upsetting operations to produce a tip member having a coating of high conductivity copper covering substantially all of one end thereof. A solid, high conductivity copper, cylindrical billet is formed and brazed to the tip member at its coated end to form an extrusion blank. The extrusion blank is back extruded with the high conductivity copper material being worked substantially, while only partially back extruding the tip portion of the extrusion blank.

Abstract: An axial mandrel having good electrical conductivity is fitted with conical metal washers and insulating pastilles in alternate sequence. A nut applied against an insulating support at the lower end of the mandrel exerts a compressive stress on the washers, the peripheral edges of which are applied against a lining sleeve placed within a leaky portion of a heat-exchanger tube. Each washer thus exerts a radial force which applies the sleeve in intimate contact with the tube along a number of circular lines corresponding to the number of washers. An electric current is passed through the mandrel, the washers, the lining sleeve, thus uniting the tube and the lining sleeve by means of circular resistance welds.

Abstract: The present invention provides a novel electrode construction for use in extrusion-fusion type battery intercell welders, which alters the current carrying characteristics of the electrodes and produces a homogeneous weld exhibiting a superior grain structure, higher strength, and superior durability.

Abstract: Apparatus and a process for welding plated ear member to plated rimbands for implosion-resistant cathode ray tube structures is provided. The apparatus includes oppositely disposed electrodes with a central groove in one electrode while the process provides the steps of positioning the ear members and rimbands intermediate the electrodes and energizing the electrodes of a particular configuration in an amount and for a time sufficient to effect welding of the ear members and rimbands.

Abstract: To prevent buckling and indentation of a panel being spot welded, a welding tip including an electrode of large load bearing and heat conducting surface is used to spread the load and also efficiently cool the workpiece. The large area electrode is a water cooled copper disk of large mass connected to a support arm by a coil spring. An electrical contactor on the support arm releasably engages the electrode to supply welding current thereto when welding pressure is applied to the workpiece by the welding gun. When the pressure is removed, the coil spring separates the electrode from the contactor.

Abstract: An instrumentation installation tool (30) for weldably attaching strain gages (20) or other instrumentation to the interior of a steam generator tube (42). The exterior surface of the section (32) is formed with four longitudinal grooves (32A, 36B, 36C and 38). A welding slot (44) is situated in one of the grooves (38). A ramp (46), oriented within the section (32) is in close proximity to the slot (44). Additionally, an elongated multitipped electrode (80) is slidably and coaxially disposed within the section (32).

Abstract: This invention relates to a method and apparatus for wire bonding a variety of metals in the interconnection of semiconductor chips to electronic package substrate circuitries. A pair of electrically conducting bonding tip members are provided which are electrically isolated from one another and which are constructed of a material having a high resistivity. The wire is positioned beneath the tip members and a load is applied to the members to force the wire against a land on the substrate. A voltage source is provided to apply a voltage between the tip members. Activitation of the voltage source results in current flow through the tips and through the wire, in series, causing heating of the tip members and of the section of wire beneath them. Diffusion bonding will initiate before a significant amount of oxidation has had time to occur.

Abstract: The present invention provides a novel electrode construction for use in extrusion-fusion type battery intercell welders, which alters the current carrying characteristics of the electrodes and produces a homogeneous weld exhibiting a superior grain structure, higher strength, and superior durability.

Abstract: Methods of forming metallic workpieces into ring-shaped components of selected cross-sectional configuration in which roll electrodes both heat the workpiece by electrical resistance and provide the pressure so that the workpiece becomes plastic and flows into the wanted configuration. Apparatus in which the method can be carried out, and tooling for controlling the configuration into which the workpiece is formed.

Abstract: A method of welding aluminum to aluminum by thermal resistance welding, providing good electrical and mechanical characteristics. The method uses special electrodes for thermal heat that are hard and have a high electrical resistance, such as molybdenum or tungsten alloy and also relies on the aluminum oxide coating on the aluminum to provide the desired resistance heating of the aluminum to cause welding of the aluminum material. The machine disclosed provides a means for securing aluminum leads to the start and finish end of an aluminum winding automatically and simultaneously.

Abstract: Resistance welding apparatus for simultaneously welding spaced generally parallel seams in sheet metal workpieces, as for example joining a pair of side panels to the back panel of a refrigerator cabinet. The panels are clamped upon a support table with their edges to be welded disposed in overlapping relationship. Support members of high electrical conductivity engage the underside of the clamped panels along and adjacent to the overlapped edge portions of the panels. A movable overhead carriage supports a pair of rotatable disc electrodes which are positioned to roll along the overlapped edge portions of the panels in opposed relationship to the underlying support members. Also mounted on the carriage are a pair of highly conductive shoes which roll along the central panel closely adjacent the respective electrodes.

Abstract: In electrodes for seam welding machines and the like, electric current paths from a transformer to an electrode shaft are established not as through an electrode frame, cover plate and others, but directly through contact means which is connected at one end thereof to the transformer and abuts at another end upon a free end of the electrode shaft coaxially thereof.

Abstract: A bimetal resistive welding electrode having a dispersion strengthened copper tip portion and a shank portion formed of a high conductivity copper is produced by brazing together a conductive copper billet and a dispersion strengthened copper billet to form an extrusion blank. The brazing temperature is such that the dispersion strengthened copper is not annealed. The extrusion blank is then extruded into the shape of a welding electrode with the extruding process hardening the conductive copper shank portion to produce a full hard electrode.

Abstract: A method of welding aluminum to aluminum by thermal resistance welding, providing good electrical and mechanical characteristics. The method uses special electrodes for thermal heat that are hard and have a high electrical resistance, such as molybdenum or tungsten alloy and also relies on the aluminum oxide coating on the aluminum to provide the desired resistance heating of the aluminum to cause welding of the aluminum material. The machine disclosed provides a means for securing aluminum leads to the start and finish end of an aluminum winding automatically and simultaneously.

Abstract: A welding electrode made of dispersion strengthened metal wherein the electrode tip is pressure formed or forged to reorientate and/or destroy the coaxial fiber structure and form a non-axial grain structure in the electrode tip portion. The electrode is produced in a method for pressure flowing a blank by applying axial pressure to pressure flow the blank transverse to the axially applied pressure whereby the overall strength of workpieces such as welding electrode rods is substantially increased.

Abstract: In a method of making a resistance welding electrode of the type having a copper or copper-base alloy body member and a coating on a surface portion of the body member, the coating defining an outer work-contacting surface of the electrode, and the coating being of a material selected from the group consisting of nickel, berylium, cobalt, iron and high melting point alloys of the foregoing, the improvement wherein the coated surface portion of the body member is shot-peened prior to coating.