Methods Patents (Class 219/121.17)
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Patent number: 11534968Abstract: A nozzle according to one embodiment has an inner surface and an outer surface, and is provided with a first passage through which an energy ray passes, and a second passage that is provided between the inner surface and the outer surface, and through which powder and fluid pass. The second passage includes a second open end on one end thereof in a first direction. A first surface that is one of the inner surface and the outer surface includes a first edge on one end thereof in the first direction. A second surface that is the other one of those includes a second edge on one end thereof in the first direction, and is distanced from the first edge toward the first direction. The fluid ejected from the second open end flows along the second surface, and separates at the second edge.Type: GrantFiled: October 16, 2020Date of Patent: December 27, 2022Assignees: Technology Research Association for Future Additive Manufacturing, Kabushiki Kaisha Toshiba, Toshiba Kikai Kohuchiki KichsInventors: Hiroshi Ohno, Satoshi Tsuno, Mitsuo Sasaki, Tomohiko Yamada, Yasutomo Shiomi, Shimpei Fujimaki
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Patent number: 11317064Abstract: A display subsystem for a virtual image generation system for use by an end user comprises a display, an optical fiber having a polarization-maintaining (PM) transmission fiber section and a non-PM scanning fiber section, a light source configured for injecting a linearly polarized light beam into the transmission fiber section, such that the linearly polarized light beam is emitted from the scanning fiber section, a mechanical scanning drive assembly in which the scanning fiber section is affixed, wherein the mechanical scanning drive assembly is configured for displacing the scanning optical fiber section is order to scan the emitted light beam, and a display configured for receiving the scanned light beam and generating an image to the end user.Type: GrantFiled: January 8, 2020Date of Patent: April 26, 2022Assignee: Magic Leap, Inc.Inventors: Ivan Yeoh, Lionel Ernest Edwin, David Tinch
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Patent number: 10843408Abstract: A nozzle according to one embodiment has an inner surface and an outer surface, and is provided with a first passage through which an energy ray passes, and a second passage that is provided between the inner surface and the outer surface, and through which powder and fluid pass. The second passage includes a second open end on one end thereof in a first direction. A first surface that is one of the inner surface and the outer surface includes a first edge on one end thereof in the first direction. A second surface that is the other one of those includes a second edge on one end thereof in the first direction, and is distanced from the first edge toward the first direction. The fluid ejected from the second open end flows along the second surface, and separates at the second edge.Type: GrantFiled: September 14, 2018Date of Patent: November 24, 2020Assignees: Technology Research Association for Future Additive Manufacturing, Kabushiki Kaisha Toshiba, Toshiba Kikai Kabushiki KaishaInventors: Hiroshi Ohno, Satoshi Tsuno, Mitsuo Sasaki, Tomohiko Yamada, Yasutomo Shiomi, Shimpei Fujimaki
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Patent number: 10777391Abstract: A chamber component for a processing chamber is disclosed herein. In one embodiment, a chamber component for a processing chamber includes a component part body having unitary monolithic construction. The component part body has a textured surface. The textured surface includes a plurality of independent engineered macro features integrally formed with the component part body. The engineered macro features include a macro feature body extending from the textured surface.Type: GrantFiled: February 4, 2016Date of Patent: September 15, 2020Assignee: Applied Materials, Inc.Inventors: Kadthala R. Narendrnath, Govinda Raj, Goichi Yoshidome, Bopanna Ichettira Vasantha, Umesh M. Kelkar
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Patent number: 10589377Abstract: A system for LAM that uses a scalable array of individually controllable laser beams that are generated by a fiber array system to process materials into an object using a powder bed, wire feed, or direct deposition. The adaptive control of individual beams may include beam power, focal spot width, centroid position, scanning orientation, amplitude and frequency, piston phase and polarization states of individual beams. These characteristics can be independently adjusted to control LAM characteristics including microstructure, mechanical and surface quality characteristics. The system may also have a set of material sensors that gather information on a material and environment immediately before, during, and immediately after processing. This information can be used to adapt the material processing routine to improve LAM productivity and parts quality. The system also supports a variety of beam shaping methods that improve the quality of produced objects or mitigate processing issues.Type: GrantFiled: July 6, 2017Date of Patent: March 17, 2020Assignee: II-VI Delaware Inc.Inventor: Mikhail A. Vorontsov
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Patent number: 10493559Abstract: Laser processing is enhanced by using endpointing or by using a charged particle beam together with a laser. End-pointing uses emissions, such as photons, electrons, ions, or neutral particles, from the substrate to determine when the material under the laser has changed or is about to change. Material removed from the sample can be deflected to avoid deposition onto the laser optics.Type: GrantFiled: July 8, 2009Date of Patent: December 3, 2019Assignee: FEI CompanyInventors: Marcus Straw, David H. Narum, Milos Toth, Mark Utlaut, Guido Knippels, Gerardus Nicolaas Anne Van Veen
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Patent number: 10099289Abstract: Provided is a method for forming a three dimensional article comprising the steps of: providing at least one electron beam source emitting an electron beam for at least one of heating or fusing said powder material, where said electron beam source comprises a cathode, an anode, and a grid between said cathode and anode; controlling the electron beam source in at least two modes during said formation of said three dimensional article; applying a predetermined accelerator voltage between said cathode and said anode; applying a predetermined number of different grid voltages between said grid and said cathode for producing a corresponding predetermined number of electron beam currents; and at least one of creating or updating a look-up table or mathematical function during one of the at least two modes, wherein said look-up table or mathematical function defines a relationship between a desired electron beam current and an applied grid voltage.Type: GrantFiled: January 31, 2018Date of Patent: October 16, 2018Assignee: Arcam ABInventor: Daniel Jonasson
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Patent number: 9919361Abstract: Provided is a method for forming a three dimensional article comprising the steps of: providing at least one electron beam source emitting an electron beam for at least one of heating or fusing said powder material, where said electron beam source comprises a cathode, an anode, and a grid between said cathode and anode; controlling the electron beam source in at least two modes during said formation of said three dimensional article; applying a predetermined accelerator voltage between said cathode and said anode; applying a predetermined number of different grid voltages between said grid and said cathode for producing a corresponding predetermined number of electron beam currents; and at least one of creating or updating a look-up table or mathematical function during one of the at least two modes, wherein said look-up table or mathematical function defines a relationship between a desired electron beam current and an applied grid voltage.Type: GrantFiled: March 6, 2017Date of Patent: March 20, 2018Assignee: Arcam ABInventor: Daniel Jonasson
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Patent number: 9831073Abstract: Described is a design and method for producing a sputtering target assembly with low deflection made from target material solder bonded to composite backing plate with coefficient of thermal expansion (CTE) matching the target material. The composite backing plate is composite configuration composed of at least two different materials with different CTE. The composite backing plate, after plastic deformation, if necessary, has a CTE matching the target material and low and desirable deflection in the bonding process, and therefore, resulting in a low deflection and low stress target material bonded to composite backing plate assembly. The method includes manufacturing composite backing plate with a flat bond surface, heat treating of target blank and composite backing plate to achieve desirable shape of bond surfaces, solder bonding target to a backing plate, and slowly cooling the assembly to room temperature.Type: GrantFiled: February 12, 2013Date of Patent: November 28, 2017Assignee: Tosoh SMD, Inc.Inventors: Yongwen Yuan, Eugene Y. Ivanov
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Patent number: 9520643Abstract: Electronic devices may include radio-frequency transceiver circuitry and antenna structures. The antenna structures may include a dielectric carrier such as a foam carrier. The foam carrier may be formed from a material that can withstand elevated temperatures. Metal traces for antennas can be formed on the foam carrier by selectively activating areas on a powder coating with a laser and plating the laser-activated areas. Metal for the antennas may also be formed by attaching layers such as flexible printed circuit layers and metal foil layers to the foam carrier. Solder may be used to attach a coaxial cable or other transmission line, electrical components, and other electrical structures to the metal antenna structures on the foam carrier. The foam carrier may be formed from open cell or closed cell foam. The surface of the foam may be smoothed to facilitate formation of metal antenna structures.Type: GrantFiled: April 10, 2013Date of Patent: December 13, 2016Assignee: Apple Inc.Inventors: Boon W. Shiu, Chun-Lung Chen
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Patent number: 9468973Abstract: A method for forming a three-dimensional article comprising the steps of: applying a model of the three dimensional article, applying a first powder layer on a work table, directing a first electron beam from a first electron beam source over the work table causing the first powder layer to fuse in first selected locations according to the model to form a first cross section of the three-dimensional article, directing a second electron beam from a second electron beam source over the work table, registering at least one setting of the first electron beam source, registering at least one setting of the second electron beam source, correcting the position of the second electron beam depending on the at least one setting of the first electron beam source and the at least one setting of the second electron beam source.Type: GrantFiled: June 9, 2014Date of Patent: October 18, 2016Assignee: ARCAM ABInventor: Ulric Ljungblad
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Patent number: 8952292Abstract: A welding head is provided. The welding head includes a bracket and a plurality of blocks coupled to the bracket. Each of the plurality of blocks has a contact tip. The contact tips are adapted to receive an electrode. Further, at least one of the plurality of blocks is capable of variable positioning relative to the bracket.Type: GrantFiled: April 17, 2012Date of Patent: February 10, 2015Assignee: Caterpillar Inc.Inventors: Matthew J. Behmlander, Huijun Wang
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Publication number: 20140366996Abstract: The present concept is a method of cladding and fusion welding of superalloys and includes the steps of firstly application of a composite filler powder that consists of 5-50% by weight brazing powder which includes melting point depressants, and 50-95% by weight high temperature welding powder, to a superalloy base material. Secondly there is simultaneous heating of the base material and the composite filler powder by a welding heat source that is movable relative to the base material. There is heating to a temperature that will fully melt the brazing powder and at least partially melt the high temperature welding powder and also melt a surface layer of the base material, thereby forming a weld pool. Thirdly upon solidification and cooling of the weld pool, there is coalescence between the weld bead and the base material.Type: ApplicationFiled: August 26, 2014Publication date: December 18, 2014Applicant: Liburdi Engineering LimitedInventors: Alexander B. Goncharov, Joseph Liburdi, Paul Lowden, Scott Hastie
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Patent number: 8901454Abstract: In a method for controlling pulse arc welding where an arc is created between a wire and a base material, a pulse waveform different from the pulse waveform for steady-state welding is outputted when a predetermined time has passed since short-circuit welding control was started at arc start, and after a sufficiently large melt pool is formed, the pulse waveform for the steady-state welding is outputted. This reduces the generation of spatters after an arc is created and until the arc is stabilized.Type: GrantFiled: July 11, 2011Date of Patent: December 2, 2014Assignee: Panasonic CorporationInventors: Akira Nakagawa, Atsuhiro Kawamoto, Junji Fujiwara, Masaru Kowa
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Publication number: 20140315040Abstract: A method of integrally forming at least one stiffener onto a sheet metal component configured to carry a load is provided including generating a stereolithography file. The stereolithography file includes a surface geometry of the at least one stiffener extending from a surface of the sheet-metal component. The surface geometry of the stereolithography file is sliced into a plurality of thin strips. The plurality of thin strips is substantially parallel to the surface of the sheet metal component. Energy from an energy source is applied to a powdered material such that the powdered material fuses to form the plurality of thin strips. One of the plurality of thin strips is integrally formed with the surface of the sheet-metal component. Each of the plurality of thin strips is integrally formed with an adjacent thin strip to create at least one stiffener.Type: ApplicationFiled: April 19, 2013Publication date: October 23, 2014Applicant: Sikorsky Aircraft CorporationInventor: Michael R. Urban
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Publication number: 20140305914Abstract: Crater-like intricate indents formed by melting and scattering of a metal surface are provided by irradiating with high density energy such as a laser beam or an electron beam the surface of the metal member. By using the irradiation condition that the crater-like indents have partially overlapped regions, gangue-like prominent portions formed by melting and scattering of the metal surface, a spherical metal splash formed at the top end of the prominent portions, and a roughed surface shape where particulate sputtering formed upon fabrication is secured. Thus, the molded resin intrudes into the constricted space formed by surface roughening to provide an anchoring effect against volume change of the resin in the direction where the resin is peeled from the surface of the metal member.Type: ApplicationFiled: June 27, 2014Publication date: October 16, 2014Inventors: Mitsuru SUTOU, Shin ONOSE, Takashi HOSOGAYA
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Publication number: 20140295087Abstract: The invention relates to a method for additively manufacturing an article made of a difficult-to-weld highly-precipitation-strengthened Ni-base super alloy that comprises Al and Ti in the sum of more than 5 wt.-% or a difficult-to weld carbide/solution-strengthened cobalt (Co)-base super alloy, whereby a metal particle mixture of at least a first phase and a second phase is provided as a starting material, said first phase of the mixture being a base material and said second phase of the mixture being a material which is a derivative of the first material and has relative to said material of said first phase an improved weldability, and whereby the metal particle mixture is processed by means of an additive manufacturing process which is one of selective laser melting (SLM), selective laser sintering (SLS), electron beam melting (EBM), laser metal forming (LMF), laser engineered net shape (LENS), or direct metal deposition (DMD).Type: ApplicationFiled: June 13, 2014Publication date: October 2, 2014Inventors: Lukas Emanuel RICKENBACHER, Alexander STANKOWSKI, Simone HOEVEL, Thomas ETTER
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Publication number: 20140277517Abstract: A porous metal glenoid component, comprising a thin solid nonporous region having a first side and a second side; a first porous metallic substrate formed on the first side of the nonporous region; a polymeric body fabricated onto the first porous metallic substrate, the polymeric body having an articulating surface configured to engage a humeral component to permit rotational and translational movement therewith; and a second porous metallic substrate formed on the second side of the nonporous region, the second porous metallic substrate being configured to interface with a glenoid cavity.Type: ApplicationFiled: March 13, 2013Publication date: September 18, 2014Inventor: Nathan A. Winslow
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Publication number: 20140242400Abstract: The invention refers to a method for manufacturing a hybrid component including the following steps of manufacturing a preform as a first part of the hybrid component, then successively building up on that preform a second part of the component from a metallic powder material by means of an additive manufacturing process by scanning with an energy beam, thereby establishing a controlled grain orientation in primary and in secondary direction of at least a part of the second part of the component. The controlled secondary grain orientation is realized by applying a specific scanning pattern of the energy beam, which is aligned to the cross section profile of the component or to the local load conditions for the component.Type: ApplicationFiled: February 28, 2014Publication date: August 28, 2014Inventors: Matthias Hoebel, Thomas Etter, Maxim Konter, Julius Schurb
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Patent number: 8809780Abstract: A process (and apparatus for performing the process) for layer manufacturing a three-dimensional work piece comprising the steps of: feeding raw material in a solid state to a first predetermined location; exposing the raw material to an electron beam to liquefy the raw material; depositing the raw material onto a substrate as a molten pool deposit, the deposit having a forward edge region in an x-y plane with a forward edge region width and a trailing edge region in the x-y plane with a trailing edge region width, under at least one first processing condition; monitoring the molten pool deposit for at least one preselected condition using detecting of scatter from a scanning electron beam contemporaneously with the depositing step; solidifying the molten pool deposit; automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step; and repeating steps at one or more second locations for building up layer by layer, generally aloType: GrantFiled: November 13, 2013Date of Patent: August 19, 2014Assignee: Sciaky, Inc.Inventors: Phillip E. Wollenhaupt, Scott Stecker
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Patent number: 8709328Abstract: This method for forming ventilation holes in an electrode plate includes: a roughening step of roughening a surface of an electrode plate for a plasma processing apparatus such that a center line average roughness Ra becomes in a range of 0.2 ?m to 30 ?m; and a ventilation hole forming step of irradiating a laser beam having a wavelength within a range of 200 nm to 600 nm on a roughened surface of the electrode plate so as to form ventilation holes in the electrode plate which pass through the electrode plate in a thickness direction, wherein in the ventilation hole forming step, a focus spot of the laser light is swirled along a planar direction of the electrode plate so as to form a circular irradiation area, and while moving the irradiation area along a planar direction of the electrode plate in a circular movement, the focus spot of the laser light is shifted in a thickness direction of the electrode plate.Type: GrantFiled: October 6, 2010Date of Patent: April 29, 2014Assignee: Mitsubishi Materials CorporationInventors: Satoshi Fujita, Atsushi Matsuda
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Publication number: 20140072823Abstract: The invention relates to a generative production method for producing a component by selectively melting and/or sintering a powder several times consecutively by introducing an amount of heat by means of beam energy, such that the powder particles melt and/or sinter in layers, wherein the powder particles (1) are made of a first material (2) and the powder particles are surrounded by a second material (3) partially or over the entire surface thereof, wherein the second material has a lower melting point than the first material and/or lowers the melting point of the first material when mixed with the first material. The invention further relates to a corresponding powder and to a prototype produced from said powder.Type: ApplicationFiled: September 12, 2011Publication date: March 13, 2014Inventors: Manuel Hertter, Erwin Bayer, Markus Waltemathe, Klaus Broichhausen, Wilhelm Meir, Bertram Kopperger, Josef Waermann, Andreas Jakimov
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Patent number: 8642916Abstract: An apparatus for melting an electrically conductive metallic material includes a vacuum chamber and a hearth disposed in the vacuum chamber. At least one wire-discharge ion plasma electron emitter is disposed in or adjacent the vacuum chamber and is positioned to direct a wide-area field of electrons into the vacuum chamber, wherein the wide-area electron field has sufficient energy to heat the electrically conductive metallic material to its melting temperature. The apparatus may further include at least one of a mold and an atomizing apparatus which is in communication with the vacuum chamber and is positioned to receive molten material from the hearth.Type: GrantFiled: March 26, 2008Date of Patent: February 4, 2014Assignee: ATI Properties, Inc.Inventors: Robin M. Forbes Jones, Richard L. Kennedy
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Patent number: 8598523Abstract: A process (and apparatus for performing the process) for layer manufacturing a three-dimensional work piece comprising the steps of: feeding raw material in a solid state to a first predetermined location; exposing the raw material to an electron beam to liquefy the raw material; depositing the raw material onto a substrate as a molten pool deposit, the deposit having a forward edge region in an x-y plane with a forward edge region width and a trailing edge region in the x-y plane with a trailing edge region width, under at least one first processing condition; monitoring the molten pool deposit for at least one preselected condition using detecting of scatter from a scanning electron beam contemporaneously with the depositing step; solidifying the molten pool deposit; automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step; and repeating steps at one or more second locations for building up layer by layer, generally aloType: GrantFiled: October 12, 2010Date of Patent: December 3, 2013Assignee: Sciaky, Inc.Inventors: Scott Stecker, Phillip E. Wollenhaupt
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Publication number: 20130233846Abstract: Disclosed is a method for generatively producing or for repairing at least one area of a component, wherein a zone arranged downstream of a molten bath is post-heated to a post-heating temperature and the component is set to a base temperature, and also a device for carrying out such a method.Type: ApplicationFiled: September 8, 2011Publication date: September 12, 2013Inventors: Andreas Jakimov, Herbert Hanrieder, Wilhelm Meiners
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Patent number: 8502107Abstract: The invention relates to a method for making metallic and/or non-metallic products 2, in particular dental products, by freeform sintering and/or melting, in which the products 2 are fabricated layer by layer from a material 5 that is applied layer by layer by means of a computer-controlled high-energy beam 7, in particular a laser or electron beam. In order to reduce production times, beam 7 irradiates predetermined positions P1 to P6 of a layer of a material 5 a plurality of time, namely m times, where m is a whole integer greater than 1. Each of said positions P1 to P6 is initially heated during the first irradiation to a temperature below the melting point Tmelt of the material 5, and during the mth irradiation to a temperature above said melting point and is completely melted over the entire thickness of the layer in such a way that the material (5) fuses at said position to the layer thereunder. The invention also relates to an apparatus for performing said method.Type: GrantFiled: September 6, 2011Date of Patent: August 6, 2013Assignee: BEGO Medical GmbHInventor: Ingo Uckelmann
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Patent number: 8461474Abstract: A method for layer-by-layer manufacturing of a three-dimensional work piece including, (a) delivering a metallic feed material into a feed region; (b) emitting an electron beam; (c) translating the electron beam through a first predetermined raster pattern frame that includes: (i) a plurality of points within the feed region; and (ii) a plurality of points in a substrate region that is outside of the feed region; (d) monitoring a condition of the feed region or the substrate region for the occurrence of any deviation from a predetermined condition; (e) upon detecting of any deviation, translating the electron beam through at least one second predetermined raster pattern frame that maintains the melting beam power density level substantially the same, but alters the substrate beam power density level; and (f) repeating steps (a) through (e) at one or more second locations for building up layer-by-layer.Type: GrantFiled: February 17, 2011Date of Patent: June 11, 2013Assignee: Sciaky, Inc.Inventors: Phillip E. Wollenhaupt, Scott Stecker
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Patent number: 8414787Abstract: Methods and devices for selective etching in a semiconductor process are shown. Chemical species generated in a reaction chamber provide both a selective etching function and concurrently form a protective coating on other regions. An electron beam provides activation to selective chemical species. In one example, reactive species are generated from a plasma source to provide an increased reactive species density. Addition of other gasses to the system can provide functions such as controlling a chemistry in a protective layer during a processing operation. In one example an electron beam array such as a carbon nanotube array is used to selectively expose a surface during a processing operation.Type: GrantFiled: May 14, 2010Date of Patent: April 9, 2013Assignee: Micron Technology, Inc.Inventors: Neal R. Rueger, Mark J. Williamson, Gurtej S. Sandhu
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Patent number: 8344281Abstract: A method for controlling an electron beam process wherein a wire is melted and deposited on a substrate as a molten pool comprises generating the electron beam with a complex raster pattern, and directing the beam onto an outer surface of the wire to thereby control a location of the wire with respect to the molten pool. Directing the beam selectively heats the outer surface of the wire and maintains the position of the wire with respect to the molten pool. An apparatus for controlling an electron beam process includes a beam gun adapted for generating the electron beam, and a controller adapted for providing the electron beam with a complex raster pattern and for directing the electron beam onto an outer surface of the wire to control a location of the wire with respect to the molten pool.Type: GrantFiled: March 31, 2010Date of Patent: January 1, 2013Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Karen M. Taminger, William H. Hofmeister, Robert A. Hafley
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Publication number: 20120223059Abstract: The invention concerns an apparatus for producing a three-dimensional object layer by layer using a powdery material which can be solidified by irradiating it with an energy beam, said apparatus comprising an electron gun for generating said energy beam and a working area onto which the powdery material is distributed and over which the energy beam sweeps during irradiation. The invention is characterized in that the apparatus is provided with a system for feeding controlled amounts of a reactive gas into the apparatus such as to contact the reactive gas with material positioned on the working area, said reactive gas being capable of, at least when having been exposed to the energy beam, reacting chemically and/or physically with the material positioned on the working area. The invention also concerns a method for operating an apparatus of the above type.Type: ApplicationFiled: May 15, 2012Publication date: September 6, 2012Applicant: ARCAM ABInventor: Ulf Ackelid
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Patent number: 8141769Abstract: In one aspect, a repair method for repairing components comprising a base material with a directed microstructure is provided. The repair is performed in such a way that the repaired location correspondingly has a directed microstructure like the surrounding base material. A solder is applied in the region of a location to be repaired and is soldered to the component via heat exposure, a temperature gradient, i.e., for instance a temperature variation from a higher temperature to a lower temperature, is thereby produced in the region of the location to be repaired.Type: GrantFiled: July 22, 2005Date of Patent: March 27, 2012Assignee: Siemens AktiengesellschaftInventors: Michael Ott, Uwe Paul, Robert Singer, Andreas Volek
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Publication number: 20110240607Abstract: A method for layer-by-layer manufacturing of a three-dimensional metallic work piece, comprising the steps of: delivering a metallic feed material in a substantially solid state into a feed region; emitting an electron beam having one or more predetermined electrical currents; translating the electron beam through a first predetermined raster pattern frame in an x-y plane that includes: a plurality of points within the feed region sufficient so that the metallic feed material is subjected to a melting beam power density level sufficient to cause melting of the metallic feed material and formation of a molten pool deposit; and a plurality of points in a substrate region that is outside of the feed region, sufficient so that the plurality of points outside the feed region is subjected to a substrate beam power density level that is different from (e.g.Type: ApplicationFiled: February 17, 2011Publication date: October 6, 2011Applicant: SCIAKY, INC.Inventors: Scott Stecker, Phillip E. Wollenhaupt
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Patent number: 7902481Abstract: A method of manufacturing a sealed electronic component, which can seal a housing in a high-vacuum state while preventing enclosure of a gas within the housing, as well as achieving the improvement in manufacturing efficiency. According to the method, after forming an unwelded section by a primary welding process step, including a first beam irradiation process step and a second beam irradiation process step, annealing treatment is performed in an annealing process step by irradiating an electron beam to a predetermined portion on a locus of the electron beam formed in the first beam irradiation process step. The locus may be on a housing or a lid.Type: GrantFiled: March 30, 2005Date of Patent: March 8, 2011Assignees: Citizen Holdings Co., Ltd, Citizen Finetech Miyota Co., LtdInventors: Keisuke Kigawa, Haruyuki Hiratsuka, Tomohisa Wada
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Publication number: 20100270274Abstract: A method for controlling an electron beam process wherein a wire is melted and deposited on a substrate as a molten pool comprises generating the electron beam with a complex raster pattern, and directing the beam onto an outer surface of the wire to thereby control a location of the wire with respect to the molten pool. Directing the beam selectively heats the outer surface of the wire and maintains the position of the wire with respect to the molten pool. An apparatus for controlling an electron beam process includes a beam gun adapted for generating the electron beam, and a controller adapted for providing the electron beam with a complex raster pattern and for directing the electron beam onto an outer surface of the wire to control a location of the wire with respect to the molten pool.Type: ApplicationFiled: March 31, 2010Publication date: October 28, 2010Applicant: USA as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Karen M. Taminger, William H. Hofmeister, Robert A. Hafley
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Patent number: 7718080Abstract: Methods and devices for selective etching in a semiconductor process are shown. Chemical species generated in a reaction chamber provide both a selective etching function and concurrently form a protective coating on other regions. An electron beam provides activation to selective chemical species. In one example, reactive species are generated from a plasma source to provide an increased reactive species density. Addition of other gasses to the system can provide functions such as controlling a chemistry in a protective layer during a processing operation. In one example an electron beam array such as a carbon nanotube array is used to selectively expose a surface during a processing operation.Type: GrantFiled: August 14, 2006Date of Patent: May 18, 2010Assignee: Micron Technology, Inc.Inventors: Neal R. Rueger, Mark J. Williamson, Gurtej S. Sandhu
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Publication number: 20100012629Abstract: An apparatus for melting an electrically conductive metallic material comprises an auxiliary ion plasma electron emitter configured to produce a focused electron field including a cross-sectional profile having a first shape. The apparatus further comprises a steering system configured to direct the focused electron field to impinge the focused electron field on at least a portion of the electrically conductive metallic material to at least one of melt or heat any solidified portions of the electrically conductive metallic material, any solid condensate within the electrically conductive metallic material, and/or regions of a solidifying ingot.Type: ApplicationFiled: August 25, 2009Publication date: January 21, 2010Applicant: ATI Properties, Inc.Inventor: Robin M. Forbes Jones
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Publication number: 20100000976Abstract: In one aspect, a repair method for repairing components comprising a base material with a directed microstructure is provided. The repair is performed in such a way that the repaired location correspondingly has a directed microstructure like the surrounding base material. A solder is applied in the region of a location to be repaired and is soldered to the component via heat exposure, a temperature gradient, i.e., for instance a temperature variation from a higher temperature to a lower temperature, is thereby produced in the region of the location to be repaired.Type: ApplicationFiled: July 22, 2005Publication date: January 7, 2010Inventors: Michael Ott, Uwe Paul, Robert Singer, Andreas Volek
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Publication number: 20090314136Abstract: A method of manufacturing a blade of a cutting tool, the method including depositing a mixture including a hard material onto an edge of a movable steel strip to form a hard material coated steel strip; grinding the edge of the hard material coated steel strip; and subsequently to grinding, forming individual blades from the hard material coated steel strip.Type: ApplicationFiled: June 17, 2009Publication date: December 24, 2009Applicant: The Stanley WorksInventor: Peter Geoffrey CULF
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Patent number: 7592563Abstract: The present invention relates to a method for smoothing and polishing surfaces by treating them with energetic radiation, in particular laser radiation, in which the to-be-smoothed surface is remelted in a first treatment step using said energetic radiation and employing first treatment parameters at least once down to a first remelting depth of approx. 5 to 100 ?m, which is greater than a structural depth of the to-be-smoothed structures of said to-be-smoothed surface, wherein continuous radiation or pulsed radiation with a pulse duration of ?100 ?s is employed. The method makes it possible to automatically polish any three-dimensional surface fast and cost effective.Type: GrantFiled: June 24, 2003Date of Patent: September 22, 2009Assignee: Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.Inventors: Konrad Wissenbach, Edgar Willenborg, Norbert Pirch
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Publication number: 20080237200Abstract: An apparatus for melting an electrically conductive metallic material includes a vacuum chamber and a hearth disposed in the vacuum chamber. At least one wire-discharge ion plasma electron emitter is disposed in or adjacent the vacuum chamber and is positioned to direct a wide-area field of electrons into the vacuum chamber, wherein the wide-area electron field has sufficient energy to heat the electrically conductive metallic material to its melting temperature. The apparatus may further include at least one of a mold and an atomizing apparatus which is in communication with the vacuum chamber and is positioned to receive molten material from the hearth.Type: ApplicationFiled: March 26, 2008Publication date: October 2, 2008Applicant: ATI Properties, Inc.Inventors: Robin M. Forbes Jones, Richard L. Kennedy
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Patent number: 7002096Abstract: Metal and/or partial metal dentures having a surface modified by a pulsed electron beam system. The system includes an explosive emission cathode, an accelerating gap formed by the cathode and plasma anode, and an electron collector where the metal and/or partial metal dentures are fixed, and placed into a magnetic field. The surface of the modified metal and/or partial metal denture has high reflectance like a mirror polished surface and high corrosion resistance.Type: GrantFiled: May 19, 2004Date of Patent: February 21, 2006Assignee: Itac LimitedInventors: Uemura Kensuke, Uehara Seigo, Raharjo Purwadi, Proskurovsky Dmitri Il′ich, Ozur Grigorii Evgen′evich, Rotshtein Vladimir Petrovich
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Patent number: 6884964Abstract: The method of repairing a metal alloy component, and the resulting repaired component. The method involves machining the component surface to remove a defect, and then placing in the resulting surface cavity a filler insert whose size and shape are predetermined so that the welding operation can be carried out to completely melt the insert while minimizing the melting of the component immediately surrounding the insert. As such, minimum mixing occurs between the materials of the insert and the component, thereby reducing the risk of cracking following the welding operation.Type: GrantFiled: January 9, 2003Date of Patent: April 26, 2005Assignee: General Electric CompanyInventor: John Thomas Murphy
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Patent number: 6883405Abstract: A process for profiling a workpiece engagement surface of a band tool, and a hand tool produced thereby, in particular a screwing tool, such as a screwdriver or wrench, pliers, a clamping tool or a file, comprising the steps of briefly irradiating the workpiece engagement surface (8) over a large area and/or locally with a high level of energy, such that a region of an irradiated zone which is close to the surface melts and solidifies suddenly at an edge to form a rib.Type: GrantFiled: December 8, 2000Date of Patent: April 26, 2005Assignee: Wera Werk Hermann Werner GmbH & Co. KGInventor: Martin Strauch
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Patent number: 6774339Abstract: The interfacial joint area of a target/backing plate assembly is sealed so as to inhibit the migration of air and/or water vapor that may be present or trapped along the interfacial surfaces. A pool or bead of molten solder is placed along the interfacial joint and moved continuously around the full 360° circumference of the assembly so as to cover and seal the boundary area. The solder is melted, preferably, by e-beam welding in a vacuum or the like.Type: GrantFiled: August 19, 2002Date of Patent: August 10, 2004Assignee: Tosoh SMD, Inc.Inventors: David B. Smathers, Dorian Heimanson, Michael Gutkin
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Patent number: 6627842Abstract: The method of the invention produces protruding features on a glass layer. Initially, a conductive layer is applied to the glass layer and is coupled to a source of reference potential. This conductive layer prevents a build-up of electrons in the glass layer when it is exposed to an electron beam. Thereafter, an electron beam is directed at combined layers in areas where protruding features are to be produced. The energy, current density and duration of application of the electron beam are controlled so as to create a melt/softened region within the glass layer. Such softening and differences in expansion rates between the softened glass and the surrounding glass causes a protruding feature to appear on the surface of the glass layer.Type: GrantFiled: August 13, 1999Date of Patent: September 30, 2003Assignee: The Penn State Research FoundationInventors: Stephen J. Fonash, A. Kaan Kalkan
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Patent number: 6436466Abstract: A method is disclosed for the operation of a high-power electron beam for the vaporization of materials in a target. With this method, static and dynamic deflection errors are corrected. First, the static and dynamic deflection errors are ascertained by means of a teach-in process for concrete spatial coordinates and concrete frequencies of the deflection currents and stored in a memory. For the later operation, this stored data is used in such a way that input geometric data for the incidence points of the electron beam is automatically recalculated into corrected current values which bring about the exact incidence onto the input points. A corresponding procedure takes place with the input of frequencies for the deflection current. The input frequencies are automatically corrected in terms of frequency and amplitude in order to eliminate the frequency-dependent attenuation effects.Type: GrantFiled: January 2, 2001Date of Patent: August 20, 2002Assignee: Unaxis Deutschland Holding GmbHInventors: Martin Bähr, Erik Laux
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Patent number: 6214408Abstract: A method is disclosed for the operation of a high-power electron beam for the vaporization of materials in a target. With this method, static and dynamic deflection errors are corrected. First, the static and dynamic deflection errors are ascertained by means of a teach-in process for concrete spatial coordinates and concrete frequencies of the deflection currents and stored in a memory. For the later operation, this stored data is used in such a way that input geometric data for the incidence points of the electron beam is automatically recalculated into corrected current values which bring about the exact incidence onto the input points. A corresponding procedure takes place with the input of frequencies for the deflection current. The input frequencies are automatically corrected in terms of frequency and amplitude in order to eliminate the frequency-dependent attenuation effects.Type: GrantFiled: October 16, 1998Date of Patent: April 10, 2001Assignee: Balzers und Leybold Deutschland Holding AGInventors: Martin Bähr, Erik Laux
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Patent number: 6198066Abstract: A method for treating the surface of a golf club part having a non-smooth surface such as a part which has been cast. Preferably, in those instances where the part is cast, the part is abraded for example by tumbling or by directing a light sandblast against the part to create a low reflectivity surface. Such abrading roughens the golf club part so that greater contrast can be obtained using radiated beam treatment. Surface roughening can also be created by acid etch or other suitable method. The club part is mounted in a beam treatment station to permit projecting a radiated beam on selected areas of the part's surface resulting in the momentary and superficial melting or fusing of the surface which makes such areas less rough and more light reflective than adjacent surface areas. Patterns are formed by causing relative movement between the part and a high energy heat source such as a radiated beam. Preferably the heat source or beam is held fixed and the part mounted on a movable table.Type: GrantFiled: February 24, 1999Date of Patent: March 6, 2001Assignee: Sturm, Ruger & Company, Inc.Inventor: John K. Thorne