Abstract: An ultrasound transducer according to the invention includes: a piezoelectric element; an electrode formed on a surface of the piezoelectric element; a conductive wire including a distal end that is in contact with the electrode; and a metal film formed by an electroplating method, the metal film coating at least the distal end of the wire and the electrode that are in contact with each other and thereby electrically connecting the electrode and the wire.

Abstract: A solid wire is for gas-shielded arc welding, using a shielding gas, and for galvanized steel sheet welding. The solid wire comprises, to the mass of the whole of the solid wire, predetermined amount of C, Si, Mn, P, S, O, and Cr, with the balance consisting Fe and inevitable impurities. The solid wire satisfies “1.0?(percentage by mass of Si+that by mass of Mn)/{100(that by mass of S+that by mass of O}?4.0” and “0.50?percentage by mass of Mn/that by mass of Si?2.00”. The shielding gas is an Ar gas comprising 25 to 40% of CO2 gas. It is achieved to improve spatter-decreasing performance and pore-resisting performance (performance of restraining the generation of porosity defects, such as pits and blowholes).

Abstract: A wiring substrate includes an electrode including Cu or a Cu alloy, and a plated film including an electroless nickel-plated layer formed on the electrode and an electroless gold-plated layer formed on the electroless nickel-plated layer. The electroless nickel-plated layer is formed by co-precipitation of Ni, P, Bi, and S, the electroless nickel-plated layer includes a content of P of 5% by mass or more and less than 10% by mass, a content of Bi of 1 ppm by mass to 1,000 ppm by mass, and a content of S of 1 ppm by mass to 2,000 ppm by mass, and a mass ratio of the content of S to the content of Bi (S/Bi) is more than 1.0.

Abstract: Systems and methods for adding data to a printed publication are provided. One method includes receiving variable data and controlling an energy source to at least partially ablate the printed publication based on the variable data. The printed publication is printed on the substrate using the commercial printing press based on fixed data. Controlling the energy source to at least partially ablate the printed publication includes, after the printed publication has been printed on the substrate by the commercial printing press based on the fixed data, controlling the energy source to remove a portion of the printed publication based on the variable data.

Abstract: A Bleve (Boiling Liquid Expanding Vapor Explosion) reaction wherein fuel is pumped from a fuel line and is fed through a solenoid valve to a BLEVE reaction chamber. The BLEVE reaction takes place in the bleve chamber, during which a bleve is released and supplied via the bleve outlet nozzle. A thermal housing with embedded electrical resistive wire, is a method and installation for generating sufficient heat causing a bleve. The fuel is heated by the electrical resistive wire as it is moved into the bleve-reaction chamber. As bleved fuel is introduced into the combustion chamber, the latent heat causes the bleve to auto-ignite upon contact with the oxygen producing a blue flame. The cycle of the process is controlled by means of a regulating control. The method described is particularly suited for a bleved fuel valve nozzled burner.

Abstract: A process for closing an opening in a surface of a component, and components formed thereby. The process entails forming a channel in the component surface so that the channel at least partially surrounds an opening at the component surface. An alloy is then deposited in the channel to form a crack-free deposit in the channel. A step is then machined that intersects the opening and is at least partially formed in the deposit. The step defines a recess that is at least partially surrounded by a peripheral portion of the deposit and has a surface recessed into the component surface. A cap is placed in the recess and welded to the peripheral portion of the deposit to define a weld joint that completely closes the opening. The surface of the weld joint is then machined to form a machined surface that is substantially flush with the component surface.

Abstract: The invention relates to a method for joining a composite sheet to a metallic substrate, wherein the composite sheet has at least one metallic top layer and at least one non-metallic layer which consists of a plastic material, wherein an opening is introduced into the composite sheet, and wherein at least one joining element is provided which is inserted into the opening of the composite sheet. A method for joining a composite sheet to a metallic substrate with process reliability and of specifying a corresponding structure is achieved by forming the joining element as a metallic sleeve, wherein the metallic sleeve is deformed, so that it joins together with the composite sheet in a form-fit and force-fit manner, and wherein the metallic sleeve is firmly bonded to the substrate with the end pointing towards the substrate using a filler material, wherein the filler material is arranged inside the sleeve.

Abstract: The present concept is a method of cladding and fusion welding of superalloys and includes the steps of firstly application of a composite filler powder that consists of 5-50% by weight brazing powder which includes melting point depressants, and 50-95% by weight high temperature welding powder, to a superalloy base material. Secondly there is simultaneous heating of the base material and the composite filler powder by a welding heat source that is movable relative to the base material. There is heating to a temperature that will fully melt the brazing powder and at least partially melt the high temperature welding powder and also melt a surface layer of the base material, thereby forming a weld pool. Thirdly upon solidification and cooling of the weld pool, there is coalescence between the weld bead and the base material.

Abstract: A hybrid diffusion-brazing process and hybrid diffusion-brazed article are disclosed. The hybrid diffusion-brazing process includes providing a component having a temperature-tolerant region and a temperature-sensitive region, brazing a braze material to the temperature-tolerant region during a localized brazing cycle, then heating the component in a furnace during a diffusion cycle. The brazing and the heating diffusion-braze the braze material to the component, and the localized brazing cycle is performed independent of the diffusion cycle in the hybrid diffusion-brazing process. The hybrid diffusion-brazed article includes a component, and a braze material diffusion-brazed to the component with a filler material. The filler material has a melting temperature that is above a tolerance temperature of the component.

Abstract: Provided is an arc welding method and arc welding apparatus for arc welding by a brazing filler metal two base materials subjected to a plating process. An arc welding method for arc welding two base materials, at least one of which has a plating layer thereon, by a brazing filler material, performs alternately a plating layer removal process of removing a plating layer by performing arc discharge at a first current value while moving a welding torch along a welding line in a state of stopping feed of the brazing filler metal, and a brazing filler metal welding process of welding the brazing filler metal to a position where the plating layer is removed, by performing arc discharge at a second current value smaller than the first current value while feeding the brazing filler metal in a state of stopping a movement of the welding torch.

Abstract: A welded blank assembly includes a capping material in a weld region of the assembly. The capping material can help protect a weld joint joining first and second sheet metal pieces together. At least one of the sheet metal pieces has a coating material layer that is removed prior to forming the weld joint so that the coating material does not contaminate the weld joint. The removed coating material can be collected before the weld joint is formed and reapplied as part of the capping material after the weld joint is formed, effectively changing the coating material from a potential weld contaminant to a weld joint protectant. The capping material may also include additional material from a source other than the coating material layer.

Abstract: The invention relates to a method for joining objects made of metal, plastic, hybrid structures or ceramic by means of heat input such as soldering or welding, wherein materials such as particles, in particular nanoparticles, elements, atoms, molecules or ions are introduced into the joint. It is proposed according to the invention that a gas stream brings gaseous compounds to the joint which decompose at elevated temperature and deposit particles as heat is being applied to the joint.

Abstract: An automatic soldering machine includes a frame assembly, an electric iron and a movable module fixed on the frame assembly. The movable module is used for making the electric iron connected with the movable module randomly move to a specified position at a predetermined area. The movable module includes a first driving unit having a first leading element movable along a first axis, a second driving unit having a second leading element movable along a second axis perpendicular to the first axis, a third driving unit having a third leading element movable along a third axis perpendicular to the first and second axis and a rotating unit capable of rotating around an axis thereof. The third driving unit is connected with the first leading element. The second driving unit is connected with the third leading element. The rotating unit is connected with the second leading element.

Abstract: A brazed joint between a cooling fluid box and an armature bar can comprise a cooling fluid box, a plurality of conductor strands, at least one side wall spacer, and at least one middle spacer. Each side wall spacer can have a tapered width and can be wedged between the plurality of conductor strands and an interior side wall of the cooling fluid box. Each middle spacer can have a tapered width and can be wedged between two columns of the conductor strands. The side wall spacers can taper in a direction opposite the taper of the middle spacers. In one embodiment, the cooling fluid box can move around the conductor strands. Each side wall spacer can be positioned against an interior surface of the cooling fluid box. Each middle spacer can be positioned between columns of conductor strands. The cooling fluid box can be withdrawn to a final position.

Abstract: A color laser engraving method engraves a document including a surface layer and one or more sub-layers. The sub-layer includes different colors and orientations of ink. A laser provides openings in the surface layer—to expose color ink in the sub-layer—to create color images and/or text. The different orientations of the colored inks include, e.g., circular, linear and overlapped groupings of ink. A sub-layer preferably includes many repeated instances of the grouping. A digital watermark is embedded in a document via transfer of the digital watermark in an embedded image or text, or by pre-embedding the document via altering intensity of colored inks on the original document card stock. A digital watermark can be carried via modulation with a pseudo-random noise sequence.

Abstract: A laser type soldering apparatus which performs soldering by projecting a laser beam on a to-be-soldered object, a portion of a plurality of optical lenses is a corn lens, wherein an incident surface or a emitting surface of the corn lens is a conical surface, and a central portion of the corn lens has a central hole having a diameter smaller than that of a circular laser beam that is incident to the corn lens, and the corn lens converts the circular laser beam to a double circular beam having a ring portion with a circular ring shape and a spot portion located at a center of the ring portion, so that the double circular beam is projected on the to-be-soldered object.

Abstract: A method for preparing a bipolar plate assembly for a fuel cell stack is provided. The method first includes the steps of providing a first unipolar plate having a first active area with a plurality of channels formed on a first inner surface thereof, and a second unipolar plate having a second active area with a plurality of lands formed on a second inner surface thereof. The first unipolar plate and the second unipolar plate are aligned to dispose the first active area adjacent the second active area. A first pressure is then applied to the first and second active areas to pre-nest the first active area and the second active area. The perimeters of the first and second unipolar plates are then joined. A clamping fixture and associated method for assembling the bipolar plate assembly is also provided.

Abstract: A process and apparatus for brazing a metal alloy component, such as a superalloy component of a gas turbine engine. The process employs a plasma torch in a non-transferred arc mode to generate an electric arc between an electrode and a housing in which an orifice is defined. A plasma gas is flowed through the arc so as to ionize the plasma gas, and the resulting ionized plasma gas is discharged through the orifice to form a plasma jet. The plasma torch is configured so that the plasma jet is shrouded from a surrounding oxidizing atmosphere by a shielding gas flowing cocurrently with the plasma jet. A braze alloy material is introduced into the plasma jet, which is directed at a surface of the component to form a brazement that is metallurgically bonded to the component without melting the component.

Abstract: To refine a method for electric arc joining, in particular for M[etal] P[rotective] G[as] welding and/or for M[etal] P[rotective] G[as] soldering, of at least one object made of metal and/or at least one metal alloy under protective gas using at least one meltable electrode, at least one mixture made of argon, helium, and at least one active gas being supplied as the protective gas, in such a manner that arbitrary electric arc joining technologies, in particular M[etal] P[rotective] G[as] welding and/or M[etal] P[rotective] G[as] soldering, may be performed in parallel and/or in sequence using the supplied protective gas, it is suggested that the protective gas have helium in a range from approximately 25 volume-percent (vol.-%) to approximately 30 vol.-%, carbon dioxide, oxygen, or a carbon dioxide-oxygen mixture in a range from approximately 0.5 vol.-% b to approximately 0.9 vol.-%, and argon in the remaining volume range.

Abstract: A method of detecting and calibrating dry fluxing metal surfaces of one or more components to be soldered by electron attachment using a gas mixture of reducing gas comprising hydrogen and deuterium, comprising the steps of: a) providing one or more components to be soldered which are connected to a first electrode as a target assembly; b) providing a second electrode adjacent the target assembly; c) providing a gas mixture comprising a reducing gas comprising hydrogen and deuterium between the first and second electrodes; d) providing a direct current (DC) voltage to the first and second electrodes to form an emission current between the electrodes and donating electrons to the reducing gas to form negatively charged ionic reducing gas and molecules of hydrogen bonded to deuterium; e) contacting the target assembly with the negatively charged ionic reducing gas and reducing oxides on the target assembly. Related apparatus is also disclosed.

Abstract: A method for producing a consumable electrode for remelting and an end face cutter for use in the method in which an ingot made in a consumable electrode arc remelting process is used as a material for the consumable electrode, are characterized in that said ingot can be set so that its centerline axis in a longitudinal direction lies horizontally and an end face of said ingot is machined by milling to be flat, the end face being connected with a stub, the stub holding the consumable electrode. In melting the consumable electrode, the present invention makes it easier to machine the bottom face of ingot that is to be mounted onto the stub or to perform conditioning such as cleaning the surface, which results in cutting man-hours and processing steps required for those operations and improving a product yield, thus enabling it to be widely used as a method for producing an ingot by the VAR process and contributing to the development of the relevant technology.

Abstract: A method of sealing a generator stator bar and a stator bar end fitting receiving the end including the steps of: brazing the fitting to the end of the stator bar with a braze material; applying a metallic barrier coating material to the end of the stator bar in the fitting; heating the fitting at a temperature at least as hot as a liquidus temperature of the metallic coating material and cooler than a solids temperature of the braze material; coating the end of the stator bar in the fitting with liquid metallic barrier coating material, and solidifying the liquefied metallic coating material to form a metallic barrier coating on the end of the stator bar in the fitting.

Abstract: A method of brazing galvanized metal parts such as those used for motor vehicle elements or container components. The parts are joined together to create a brazed joint by using at least one electric arc, a metal filler wire, and a gas shield. The gas shield contains hydrogen, carbon dioxide, and argon.

Abstract: The invention describes a method of brazing workpieces (16) with a torch (10), in particular a plasma or welding torch, having an electrode (28), in which a transmitted and/or non-transmitted working arc supplied with power from a power source or a current source (2) is produced in order to generate a plasma beam from a delivered plasma gas, whereby at least one filler material (38) is fed to the seam region of the workpieces (16) to be joined. The filler material (38) is connected to the or to another power source or current source (39). To this end, one potential (40) of the power source or current source (39) is applied to the filler material (38) and the other potential (35, 41) to the workpieces (16). The power source or current source (39) is regulated in such a way that when the filler material (38) is lifted off the workpiece (16) an arc is prevented from being generated.

Abstract: A shielding gas for gas shielded metal-arc welding or brazing with multiple (in particular 2) wire electrodes, one common melting bath, and multiple power sources. Such shielding gases contain, for example, a small percentage of carbon dioxide or doping gas and possibly hydrogen, 10%–75% helium, with the remainder argon. The process is applicable to aluminum materials and low alloy or high alloy steels, for example.

Abstract: An apparatus for brazing a connecting piece of electrically conducting material such as metal, to a metal surface by means of a new type of temperature-controlled brazing whereby for certain types of material a brazing is obtained that is free of martensite formation underneath the brazed joint in, for example, railway track and/or pipework. The apparatus has an electrode and processing circuitry by which a voltage applied in electrical circuit with the electrode causes an electric arc to be struck between the electrode and an adjacent workpiece to generate the heat necessary for brazing.

Abstract: Methods of bonding two components may include positioning the components relative to one another to obtain a desired orientation. Once the desired orientation is obtained, the components can be bonded in the desired orientation with metal wherein a temperature of both components is maintained below a melting temperature of the metal while bonding. Related structures are also discussed.

Abstract: A soldering apparatus includes an inspection station downstream of the soldering station. While a first, soldered board is inspected at the downstream inspection station, a second board is collected from a first conveyor, soldered at the soldering station and returned to the first conveyor. If the first, inspected board fails inspection at the inspection station, the second board is moved to a second, upstream conveyor, so that the first board can be moved back on to the first conveyor for collection and re-soldering. The second board can then be moved forwards for inspection while the first board is being resoldered.

Abstract: The method according to the invention of connecting a metal fastening element (1) to a metal workpiece (5), wherein the fastening element (1) comprises a carrier (2), which carries a solder material (3), to which the carrier (2) is connected in an electrically conductive manner, comprises the following process steps: the solder material (3) is introduced into an indentation (8) in the carrier (2) and provided with a convex contour (4) directed towards the workpiece (5) to be soldered; a voltage is applied between the fastening element (1) and the workpiece (5) so an electrical arc (6) between solder material (3) and workpiece (5) effects a selective melting-on of the solder material (3); the fastening element (1) is pressed against the workpiece (5).

Abstract: A novel process and apparatus for manufacturing Solid Solder Deposit-Printed Circuit Board (SSD-PCB) by either melting solder paste or dry solder powder previously deposited on a pocketed-PCB 20. Said process and apparatus, unlike the prior art, utilize as heat source an electrically heated conveyor wire mesh 76 instead of a reflow oven. Relatively thick flat-shaped SSDs 44 metallurgically bonded over each soldering pad 24 of said pocketed-PCB 20 are formed. By itself, SSD-PCB technology provides the electronic assembly industry with ready-to-solder PCBs consequently eliminating the need to use solder paste at the assembly line. This invention, unlike the prior art for producing SSD-PCBs, can utilize dry solder powder piles 38 in conjunction with flux layers 116 deposited on top of said conveyor wire mesh 76 thereby excluding, all together, the use of paste printing equipment.

Abstract: A method of dry fluxing metal surfaces of one or more components to be soldered, comprising the steps of: a) providing one or more components to be soldered which are connected to a first electrode as a target assembly; b) providing a second electrode adjacent the target assembly; c) providing a gas mixture comprising a reducing gas between the first and second electrodes; d) providing a direct current (DC) voltage to the first and second electrodes and donating electrons to the reducing gas to form negatively charged ionic reducing gas; e) contacting the target assembly with the negatively charged ionic reducing gas and reducing oxides on the target assembly.

Abstract: A method and a device for placing a multitude of shaped parts of solder material (20) on a bond pad arrangement (29) of a substrate (23), said bond pad arrangement comprising a multitude of bond pads (28), and for subsequent re-melting of the shaped parts of solder material on the bond pads (28), with arrangement of a template device (21) comprising a multitude of template apertures (27) for accommodating shaped parts of solder material (20) opposite a substrate (23) comprising a bond pad arrangement (29), such that the shaped parts of solder material are associated with the individual bond pads (28); and application of laser energy to the shaped parts of solder material (20) accommodated in the template apertures (27) using a laser device (39) arranged at the rear of the template device (21) such that said laser energy is applied to the shaped parts of solder material through the template device.

Abstract: The shielding gas mixture is useful for MIG brazing galvanized steel. The gas mixture consists essentially of, by volume percent, about 0.5 to 4 carbon dioxide, about 0.2 to 1 hydrogen, and the balance is argon and incidental impurities.

Abstract: A method for manufacturing a multiple walled tube comprising a rolling of a plated metal strip through at least two complete revolutions to form a tube having at least a double wall which has a plated layer on the inside of the tube, said rolling being followed by a heating of the tube to cause the surface of the tube walls, which are in contact with one another, to be brazed and wherein said metal strip is plated on one side, the other side being formed by the steel of the metal strip and wherein said brazing is realised by brazing directly the plated side on the steel.

Abstract: The shielding gas mixture is useful for MIG brazing galvanized steel. The gas mixture consists essentially of, by volume percent, about 0.5 to 4 carbon dioxide, about 0.2 to 1 hydrogen, and the balance is argon and incidental impurities.

Abstract: The invention relates to MSG-soldering (metal shielding gas-soldering) of metallic materials with use of soldering and an electric arc with consumable electrode or non-consumable electrode, whereby a shielding gas that essentially consists of inert gas is used. According to the invention, the shielding gas contains at least one active gas component in addition to the inert gas. As active gases, oxygen and/or carbon dioxide can be used. The proportion of active gas in the shielding gas is preferably in the range of 0.01 to 0.5% by volume.

Abstract: The shielding gas mixture is useful for MIG brazing galvanized steel. The gas mixture having by volume percent, about 0.5 to 4 carbon dioxide, about 0.2 to 1 hydrogen, and the balance is argon and incidental impurities.

Abstract: The shielding gas mixture is useful for MIG brazing galvanized steel. The gas mixture consists essentially of, by volume percent, about 0.5 to 4 carbon dioxide, about 0.2 to 1 hydrogen, and the balance is argon and incidental impurities.

Abstract: An anti-adhesion coating for welding and/or soldering devices and electric contacts for reducing the adhesion of metallic contaminations on their surfaces includes a diamond-like carbon layer.

Abstract: A manufacturing method of circuit modules comprising steps of melting a solder on a land by an energy of irradiating laser beam, and pressing an external electrode of an electronic component to a melted solder before the melted solder hardens. This method is capable of connecting the electrode of the component to the land of the substrate using the solder sufficiently heated and melted. A manufacturing apparatus of circuit modules comprises an adsorbing nozzle which adsorbs an electronic component and mounts it on a substrate, an optical system which projects laser beams to a solder preliminarily applied to an electrode of a substrates, and a control device which controls a component mounting and a laser beam irradiation so that the electrode of the electronic component is pressed to the solder melted by an energy of a irradiating laser beam before the melted solder hardens.

Abstract: This invention relates to a solder member for external connection joined to a connection terminal formed on a surface of a printed wiring board corresponding to a conductor pattern and having an electroless Ni/Au plated layer, wherein the solder member is a ball-shaped solder containing finely powdered copper and has an excellent joint strength to the connection terminal.

Abstract: The present invention is directed to allowing a work piece to stabilize in regard to temperature and humidity/water content prior to precision operations so as to minimize any problems resulting from dimensional changes.

Abstract: A connecting pin of a coil, which has an end section with an end section of a winding wire wound thereon with a plurality of turns, is initially provided with a drop of a fluxless soft solder and then arranged in the vicinity of the points of two opposite electrodes. An arc of a specific strength and duration is struck between the electrodes, so that the soft solder is fused and connects the winding wire to the connecting pin. The result is a fluxless soldering of the winding end in conjunction with low thermal loading of the coil former and of the connecting pin.

Abstract: A process is disclosed for repairing leaks in turbine generators that have water cooled stator coils with hollow conductor strands. Such generators have a tendency to leak where the stator coil joins a header. Once a leak is detected the repair is accomplished by following the steps off the invention. First, the header is cut into an outboard section, and into an inboard section that remains attached to the conductor strands. Second, the exposed lead ends of the conductor strands and the attached inboard section are cleaned to remove oxidation. Third, a water-tight braze seal is applied over the lead ends of the conductor strands. And finally, the stator coil and the inboard section are joined to a new outboard section.

Abstract: Carbon/carbon materials are joined together by the placement of a brazing alloy between the materials to be joined applying a clamping pressure and passing an electric current through the parts and brazing alloy until the brazing.multidot.k15H alloy melts and when allowed to solidify forms a unitary structure from the parts.

Abstract: A method and apparatus for reducing energy consumption and minimizing martensite formations when joining a connecting piece of metal with a metal surface by pin brazing.

Abstract: A method of attaching a connection piece of metal to a metal surface by brazing wherein the required heat is generated by an electric arc. The heat generated by the electric arc is conducted through at least a portion of the connection piece and melts a brazing metal provided between the connection piece and the metal surface. The heat conducting portion of the connection piece prevents direct contact between the electric arc, the metal surface and the brazing metal during melting which prevents disadvantageous thermal actuation of the metal surface. When the current to the electric arc has been disconnected, a mechanical force is applied to the heat conducting portion of the connection piece pressing the latter against the metal surface and pressing out a portion of the brazing metal from underneath the remaining joint-forming surfaces of the connection piece.

Abstract: A rosin free, water soluble solder flux suitable for use as a fusing fluid in high temperature solder operations has been developed. The novel flux comprises a high molecular weight amine activator, at least one other activator selected from a water soluble organic acid activator and an inorganic acid activator, and a solvent mixture. The acid activators are present in an amount which essentially neutralizes the amine.

Abstract: Brazing alloys containing up to a specified amount of a reactive metal selected from the group consisting of titanium, zirconium, vanadium and mixtures thereof and only one metal selected from the group consisting of silver, gold, palladium, iron, nickel, copper and aluminum are ductile and can be rolled into foils.

Abstract: A solderable solventless UV curable enamel is disclosed which comprises a totally saturated compound having at least two rings each containing an epoxy group and a UV curative which generates a cation in the presence of UV light. The enamel contains no Lewis base but may contain up to 35% by weight based on total solids of a modifying resin which is co-reactive with the totally saturated compound and which does not char or prevent UV cure. The enamel is suitable for coating wires which must be soldered because the enamel melts away from the solder instead of charring.