Abstract: A method for gas metal arc welding a first component formed of nitrided steel to a second component with reduced porosity in the weld is provided. A welding wire including a core surrounded by a tube is used to weld the components. The material of the core is formed of mild steel including 0.7 to 3.0 wt. % aluminum and 0.7 to 1.5 wt. % titanium. The material of the tube is formed entirely of low carbon steel. During the weld process, the nitrogen from the nitrided steel combines with the aluminum and titanium of the welding wire to form aluminum nitride and titanium nitride, instead of nitrogen bubbles which lead to high porosity. The method can be used to weld components used in automotive applications, for example to weld a ring gear and can of a flexplate, but alternatively could be used for another automotive or non-automotive applications.

Abstract: The invention relates generally to welding and, more specifically, to welding wires for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). In one embodiment, a tubular welding wire includes a sheath and a core. The tubular welding wire is configured to form a weld deposit on a structural steel workpiece, wherein the weld deposit includes less than approximately 2.5% manganese by weight.

Abstract: Welding wire for gas protective welding of reduced activation ferritic/martensitic steel and the manufacturing method, chemical components (weight percentage, wt %): C: 0.10˜0.15, Cr: 8.0˜9.0, W: 1.0˜1.6, V: 0.15˜0.25, Ta: 0.10˜0.17, Mn: 0.50˜0.70, Si: 0˜0.05, N: 0˜0.02, O, Ni, Cu, Al, and Co: 0˜0.01 respectively, P, S, Ag, Mo, and Nb: 0˜0.005 respectively, and balance of Fe. The welding wire has Cr equivalent weight of less than 11, Ni equivalent weight of greater than 3.5. It is manufactured with a wire rod through multi-pass drawing. The rod is subject to annealing heat treatment, tempering treatment performed between the passes of drawing. The annealing process is: the rod is at 940˜1020° C. for 20˜60 minutes, and the n cooled to below 650° C. at rate of less than 45° C./hour, air-cooled to room temperature. The tempering process is: the rod is at 760˜820° C. for 0.5˜2 hours. It reduces forming of ? ferrites in welded joints.

Abstract: The present systems and methods relate generally to the field of welding systems, and particularly to flux-cored arc welding systems with self-shielded electrodes (FCAW-S). In an embodiment, a tubular welding wire includes a core and a sheath disposed around the core. Further, the tubular welding wire includes greater than approximately 2.4% glassy slag promoter by weight.

Abstract: A class of nickel based alloys having a fine grain structure resistant to stress corrosion cracking, and methods of alloy design to produce further alloys within the class are presented. The alloys act as suitable welding materials in similar applications to that of Alloy 622. The fine-grained structure of these novel alloys may also be advantageous for other reasons as well such as wear, impact, abrasion, corrosion, etc. These alloys have similar phases to Alloy 622 in that they are composed primarily of austenitic nickel, however the phase morphology is a much finer grained structure opposed to the long dendritic grains common to Alloy 622 when it is subject to cooling rates from a liquid state inherent to the welding process.

Abstract: A granular flux formulated to reduce copper cracking in a weld bead. The granular flux forms a slag during a welding process that inhibits or prevents migration of molten copper migration through the slag.

Abstract: A welding electrode and a method of manufacturing the same are provided. The welding electrode includes a metallic electrode portion and a flux portion adjacent and attached to the metallic electrode portion. The flux portion includes a material including particles, wherein each of the particles includes a substrate and an outer layer. The outer layer includes aluminum and substantially coats the substrate.

Abstract: The repair of cracks according to the state of the art comprises the fact that defects located on the inside must be worked outward in order to be able to be welded closed. The method according to the invention proposes not to work out cracks located on the inside, but to melt the crack located on the inside utilizing a flux agent.

Abstract: A hard composite composition comprises a binder; and a polymodal blend of matrix powder. In an embodiment, the polymodal blend of matrix powder has at least one local maxima at a particle size of 30 ?m or less, at least one local maxima at a particle size of 200 ?m or more, and at least one local minima between a particle size of about 30 ?m to about 200 ?m that has a value that is less than the local maxima at a particle size of 30 ?m or less.

Abstract: A method and apparatus for MIG welding is disclosed. When in an ac mode the output is unbalanced, or the balance may be controlled. The balance may be controlled to provide a desired deposition rate and /or to obtain a desired dilution. The frequency may be any frequency, for example 30 Hz, 60 Hz, 90 Hz, or more. The weld path may have groove with angle of less than 50 degrees. A consumable, cored, wire may be used, and provide at rates of 30 or 35 pounds per hour using a single arc. In various embodiments the balance may have a negative portion of at least 1.5 times the positive portion. The process may be started using an extended negative portion, for example 0.5 or 0.75 seconds.

Abstract: A method and apparatus for MIG welding is disclosed. When in an ac mode the output is unbalanced, or the balance may be controlled. The balance may be controlled to provide a desired deposition rate and/or to obtain a desired dilution. The frequency may be any frequency, for example 30 Hz, 60 Hz, 90 Hz, or more. The weld path may have groove with angle of less than 50 degrees. A consumable, cored, wire may be used, and provide at rates of 30 or 35 pounds per hour using a single arc. In various embodiments the balance may have a negative portion of at least 1.5 times the positive portion. The process may be started using an extended negative portion, for example 0.5 or 0.75 seconds.

Abstract: An object of the present invention is to provide a flux-cored wire for gas shielded arc welding, which has merits of both solid wire and flux-cored wire, the merits being high depositing properties and a small amount of slag generated of solid wire and stable welding workability of flux-cored wire.

Abstract: A welding wire for use in electric arc welding and method of making same, wherein the wire has an effective outer diameter and comprises a length of solid metal formed into a series of distinct segments each having a selected volume and having an indented and non-indented region with the cross sectional area of the solid metal at said non-indented region being greater than the cross sectional area of the solid metal at the indented region.

Abstract: The present invention discloses a pit and blow hole resistant flux-cored wire for gas-shielded arc welding of a galvanized steel sheet. Here, an amount of flux ranges from 10 to 20% by weight of the wire, and an amount of a mild steel sheath ranges from 80 to 90% by weight of the wire. The flux comprising iron powder, deoxidizer and arc stabilizer in a residual amount is filled in the mild steel sheath. In detail, the flux contains a slag generation agent in an amount of 2 to 15% by weight of the wire, silicon oxide in an amount of 1.0 to 10 wt %, a component containing at least two components containing metal titanium, selected from the group consisting of metal titanium, metal magnesium and alloy mixtures thereof in an amount of 0.4 to 3 wt %, and one of sodium fluoride and potassium fluoride in an amount of 0.1 to 1 wt %. Accordingly, even when a plated layer is thick, it is possible to minimize generation of pits and blow holes in the welding.

Abstract: The flux cored wire comprises, with respect to the total weight of the wire, a Ti and a Ti oxide of 3.0 wt % to 8.0 wt % as calculated in terms of TiO2 content, a Si and a Si oxide of 0.5 wt % to 2.0 wt % as calculated in terms of SiO2 content, a metal Mn and an alloy of Mn of 1.5 wt % to 3.5 wt % as calculated in terms of Mn content, a carbon (C) of 0.02 wt % to 0.10 wt %, an Mg and an Mg oxide of 0.5 wt % to 1.5 wt % as calculated in terms of MgO content, a compound of Na2O and K2O of 0.2 wt % and less, a Zr and a Zr oxide of 0.1 wt % to 0.5 wt % as calculated in terms of ZrO2 content, and an Al and an Al oxide of 0.2 wt % to 0.8 wt % as calculated in terms of A12O3 content.

Abstract: A flux-cored wire for gas-shielded arc welding of heat-resisting steel in the form of a steel tube filled with a flux, which is characterized in that the content of slag-forming agent is 6.10-9.90 mass % (based on the total mass of the wire), said steel tube and said flux all together contain less than 0.20 mass % C, 0.06-1.40 mass % Si, 0.55-1.60 mass % Mn, 0.004-0.090 mass % Cu, 0.004-0.090 mass % Ni, less than 2.60 mass % Cr, and 0.3-1.20 mass % Mo (based on the total mass of the wire), and said flux contains 4.2-8.2 mass % TiO2, 0.025-0.25 mass % of metal fluoride (in terms of fluorine), and 0.20-1.50 mass % Mg.