Abstract: A butt position detecting method for a weld joint, when an arrangement direction of a first member and a second member is defined as a first direction, and a direction that is perpendicular to the first direction is defined as a second direction, the first member has a corner portion and a chamfer portion, and a two-dimensional displacement sensor is arranged at a position offset from the butt portion toward the first member side in the first direction, and such that an angle ?s at which the second direction and an optical axis direction of irradiation light of the two-dimensional displacement sensor intersect with each other and an angle ?a at which the second direction and a formation direction of the chamfer portion of the first member intersect with each other satisfy a condition expression: 0°<?s<?a.

Abstract: A wire connection device includes: a holding base which is provided with a wire accommodation groove having a width, the wire accommodation groove being configured to accommodate a plurality of wires; a pressing plate which is positioned above the holding base; a heating body which is positioned above the pressing plate and includes a heating member; a first driver which drives the holding base and the pressing plate away from or toward one another; and a second driver which drives the holding base and the heating body toward or away from one another, in which the pressing plate which is driven toward the holding base by the first driver presses together the plurality of wires accommodated in the wire accommodation groove with solder interposed therebetween.

Abstract: A method for making a tube is described in which a multi-layer billet is extruded to provide a tube having a wall comprising an inner layer metallurgically bonded to an outer layer.

Abstract: A method of welding reinforcement steel bars (rebar) and assembly of fusion-welded rebar into panel assemblies that are self-stabilizing to withstand the rigors of transport to and positioning within construction sites. The rebar welding method generates fusion welds in such a manner that the weld imparts stability and strength to the welded rebar assemblies. The rebar welds permit the assembling of larger and more varied rebar panel configurations without the need for tie wire or other coupling devices. Further, the welded panels allow positioning of large rebar configurations, insuring that the spacing of the individual bars exceeds all required tolerances. The self-stabilizing fusion rebar welding process allows a more efficient, flexible and rapid method of rebar panel construction by using assembly systems on mobilized trailers or at stationary locations.

Abstract: A process for closing an opening in a surface of a component, and components formed thereby. The process entails forming a channel in the component surface so that the channel at least partially surrounds an opening at the component surface. An alloy is then deposited in the channel to form a crack-free deposit in the channel. A step is then machined that intersects the opening and is at least partially formed in the deposit. The step defines a recess that is at least partially surrounded by a peripheral portion of the deposit and has a surface recessed into the component surface. A cap is placed in the recess and welded to the peripheral portion of the deposit to define a weld joint that completely closes the opening. The surface of the weld joint is then machined to form a machined surface that is substantially flush with the component surface.

Abstract: A wire fusing apparatus including a first body having a first surface, a second body having a second surface, and a heating unit is provided. The second body is pivoted to the first body to rotate relatively to the first body enabling the first and second bodies to be in an expanded or a closed state. When the first and second bodies are in the closed state, the first and second surfaces define a closed containing groove for containing two independent wires butt jointed with each other. The first surface, the second surface and the containing groove each has a heat-conducting region, and the heat-conducting regions contact each other when the first and second bodies are in the closed state. The heating unit disposed on the first or second body contacts one of the heat-conducting regions for heat-fusing a butt-jointing point of the wires to form a fused wire.

Abstract: A covering for a containment pool, tank or enclosure, in particular a containment enclosure for a nuclear power plant, is produced by placing metal sheets parallel to a first wall at a predetermined distance from the latter, each sheet comprising anchoring elements, on a first face arranged facing the first wall, placing a rail situated between the anchoring elements and comprising side walls and a base delineating a space facing the area to be welded with two adjacent sheets, making a weld bead by full-penetration butt welding of the adjacent metal sheets, and pouring concrete between said first wall and the metal sheets, the anchoring elements of the metal sheets being completely independent from the weld bead after the concrete has been poured.

Abstract: A sealing head for a strapping machine welds steel strapping material to itself in an end-to-end weld. The sealing head includes a body, a drive, an end grip at the inlet to the body, a cutter, a grip clamp and a loop grip downstream of the end grip. The loop grip is carried on a carriage that is movable in a direction along the strap path. A leading end of strap is secured by the end grip and a loop portion of the strap is gripped by the loop grip and severed by the cutter to form a loop end. The loop end is secured by the grip clamp. The loop grip carriage moves the loop end toward the leading end as current is passed though the loop end and the leading end to weld the ends to one another in an end-to-end weld.

Abstract: A device for connecting welding wires for CO2 gas welding includes a base frame, first and second electrode plates that are disposed apart from each other on the base frame and including disposing grooves to which an old wire and a new wire are respectively disposed, and clampers that are disposed to each electrode plate and that clamp the used wire and the new wire disposed to the disposing grooves, respectively.

Abstract: It is a task of the present application to provide a butt position detecting method for a weld joint and a butt position detecting device for a weld joint that can detect a position of a butt portion between both members with high accuracy while reducing costs, and a manufacturing a weld joint that carries out the butt position detecting method.

Abstract: A device for connecting welding wires for CO2 gas welding includes a base frame, first and second electrode plates that are disposed apart from each other on the base frame and including disposing grooves to which an old wire and a new wire are respectively disposed, and clampers that are disposed to each electrode plate and that clamp the used wire and the new wire disposed to the disposing grooves, respectively.

Abstract: The present invention provides a method and device for inductively heating a first and second surface to form a closure assembly. A method contemplated by the present invention includes spacing an upper die from a lower die for receipt of the first surface and the second surface configured in an overlying orientation, securing one end of the first surface to an end of the second surface and compressing the first surface toward the second surface to form a compressed arrangement which is inductively heated into a closure assembly.

Abstract: An improved method for executing a flash butt weld to join first and second rail segments includes applying a voltage to the first rail segment and the second rail segment to establish a voltage difference between the first and second rail segments. The rail end faces are brought into contact, resulting in an electrical current between the first rail end face and the second rail end face, resistively heating material at the interface. As material burns off at the interface, the power consumed at the rail end interface as a function of rail displacement is periodically sampled. If the comparison indicates that the power per unit of rail displacement is not increasing from sample to sample, the burn-off process is terminated. In a further aspect, if the power per unit of rail displacement exceeds a predetermined threshold, the burn-off process is terminated.

Abstract: The invention has for its object the provision of a thermocouple having a fused portion that is kept against growing bulky in a small ball form, and a process for fabricating the same. To accomplish that object, the inventive thermocouple has a feature that the included butt angle (a) between two thermocouple element wires (2a) and (2b) is 90° or greater. Portions of mutual contact of two thermo-couple element wires are fused and integrated into a thermo-metric contact (16) having a feature that its diameter is at most twice as large as the diameter of each element wire (2a), (2b).

Abstract: Welding devices and methods of using the same are provided. The welding device includes a rotor assembly. The rotor assembly includes a first semi-collar associated with a second semi-collar to form a collar. The collar is adapted to be disposed about a tube to be welded, and associated with an automatic voltage control assembly. The automatic voltage control assembly is mechanically associated with an electrode, and the automatic voltage control maintains the desired angular disposition of the electrode relative to the tube to be welded.

Abstract: A secondary fuel nozzle includes a plurality of tubes axially extending downstream within the secondary fuel nozzle, the tubes defining passages operable to allow a flow of fluid to flow through each of the passages, the passages including an outermost tertiary passage and a radially inner secondary fuel passage. The secondary fuel nozzle also includes a fuel peg extending radially outward from the axially extending tubes, the fuel peg operable to emit a fluid radially outward therefrom. The secondary fuel nozzle further includes a crossover manifold attached to the fuel peg and in fluid communication with the radially inner secondary fuel passage and the fuel peg, wherein the crossover manifold is attached to the corresponding tubes that define the tertiary passage and the radially inner secondary passage by butt welds.

Abstract: Plate members 17 are respectively rested on first and second tables 1A and 1B relatively movable toward and away from each other. The plate members 17 are caused to abut against reference positioning members 16a and 16b of reference positioning devices protruded ahead of and over opposing ends 1? of the tables 1A and 1B so that opposing ends of the plate members 17 are positioned ahead of the opposing ends 1? of the tables 1A and 1B, and the plate members 17 are positioned laterally. Then, the positioned plate members 17 are locked on the tables 1A and 1B. After the reference positioning devices are retracted, the tables 1A and 1B are relatively moved toward each other to cause the opposing ends of the plate members 17 to abut together for formation of weld line X.

Abstract: A method for producing low-springback half shells made of a metal, in particular steel or a steel alloy, includes drawing in at least one drawing die a blank, such that the blanks have flange regions on the deep drawn body after the deep drawing. The flange regions are shaped by upsetting a corner substantially perpendicularly to a wall of the deep drawn region of the blank and the flange regions are subsequently trimmed in a shearing die, such that half shells without margins are produced.

Abstract: Welding devices and methods of using the same are provided. The welding device includes a rotor assembly. The rotor assembly includes a first semi-collar associated with a second semi-collar to form a collar. The collar is adapted to be disposed about a tube to be welded, and associated with an automatic voltage control assembly. The automatic voltage control assembly is mechanically associated with an electrode, and the automatic voltage control maintains the desired angular disposition of the electrode relative to the tube to be welded.

Abstract: Panels of a filter screen have a plurality of rods and a plurality of wires. The rods are arranged parallel to one another in a first direction. The wires are arranged parallel to one another and are attached in a perpendicular direction to the rods. The rods have jointed ends with a tab and a bevel along one edge of the panels and have flush ends along an opposite edge of the panels. The panels are connected together edge to edge in an elongated sheet by adjoining the jointed and the flush ends of the rods and then welding a plurality of splice bars alternatingly between adjacent ones of the rods at the joints. The elongated sheet is then rolled into a cylindrical tier that can be used as a portion of a basket, centerpipe or other cylindrical screen for a radial flow process or the like.

Abstract: Methods and apparatus for replacing an old wire threaded through a flyer winder with a new wire are provided. A first end of the old wire is connected to a first end of the new wire. The wires may be connected by twining, clamping, welding or the like. A second end of the old wire that extends from one of the winder's flyers is then connected to a collection device, and the old wire is collected until the new wire has been threaded through the flyer winder along the same path traveled by the old wire. The collection device may be an armature or similar structure having recesses for collecting the old wire during wire change-over or replacement. Preferably the collection device is configured so that conventional coil lead connection operations may be used to expedite wire change-over or replacement.

Abstract: A continuous hot rolling mill with a metal block conveying apparatus and a metal block joining apparatus which moves with the metal blocks along the metal block conveying apparatus to conform a joining operation. The metal block conveying apparatus uses rollers supported by cylinders with a common hydraulic circuit which allows the cylinders to follow guide rails on the metal block joining apparatus and lower out of the path of the metal block joining apparatus and then return to a metal block support position after the metal block joining apparatus' passage without individual control circuits and valves for each of the cylinders.

Abstract: A method and apparatus for joining metal pieces wherein the rear end of a preceding metal piece and a front end of a metal piece are heated and then pressed together prior to hot finished rolling. The temperature the ends of the metal pieces are heated to is a temperature range between the solidus and liquidus line temperatures of the metal(s) to be joined.

Abstract: Apparatus and method for butt-splicing hard-rolled and.backslash.or wide copper and copper alloy tapes employs a rolling electrode and varies the contact angle of the tape ends during soldering.

Abstract: To splice two metal tapes by means of a solder wire that is thicker than the tapes themselves, their terminal edges are positioned upon one electrode, a spacing shim is inserted upon one of the tapes, another electrode is lowered onto the shim, the wire is inserted into the channel formed by the tape and shim edges and the electrodes, the shim is withdrawn to lower the upper electrode down upon the solder, and the latter is then fused.

Abstract: Means and method are presented for butt-splicing two metal tapes by confining molten solder between two carbon electrodes while the tape edges are moved together.

Abstract: Method and apparatus for depositing metal on, and bonding it to, a metal part or parts, either to provide hard facing metal on the metal part or to produce a cast weld between the parts. In the method, the metal to be deposited is melted before depositing it by an induction coil supplied with high frequency electrical current. The metal part or parts are advanced toward a point where such metal is deposited, and in advance of such point, the surface of the metal part, or for welding, the surfaces of the metal parts to be joined, are heated to melting temperature by high frequency electrical current. The high frequency current is supplied to such surface or surfaces by the same induction coil, by a separate induction coil or by contacts engaging the metal part or parts.

Abstract: This method of electric welding metal band ends together comprises a fusion cycle with the introduction of inert gas, a cooling cycle with the introduction of cooling air, and an annealing cycle. The method is carried out in a fusion head having grippers to manipulate the band ends, and a control system for the grippers, inert gas, cooling air, welding and annealing currents and timing functions.

Abstract: In an apparatus for the butt welding of hollow molding of aluminum with two contact clamps (4, 5), movable toward each other, for the ends of the moldings to be joined together, one contact clamp (4) is fixed at the machine frame, and the other contact clamp (5) is arranged on a table (3) supported at the machine frame (18) by way of two parallelogram guide arm pairs (19, 20). Trough-like recesses (15) are provided in the mutually opposing end faces of the contact clamps (4, 5), a conduit for the feeding of protective gas during the welding operation terminating in the zone between the contact clamps (4, 5).

Abstract: A welding apparatus includes a mechanical hand assembly suspended from a support assembly rotatably mounted on a movable base. The hand assembly includes a first pair of mechanical hands connected to a hydraulic cylinder and a second mechanical hand coaxially movable relative to the first mechanical hand. Each mechanical hand functions as an electrode during welding, and comprises a movable gripping member pivoted relative to a fixed gripping member by a hydraulic actuator. The support assembly comprises an elongated, counterbalanced beam which is length-adjustable relative to a rotatable support pedestal mounted on a movable base, and may include a pulley and cable supporting the hand assembly to provide adjustment in the vertical position of the handling assembly. The hydraulic system includes controls to effect grasping by the mechanical hands of the elements to be welded and coaxial longitudinal movement of the hands to bring together the elements for joining.

Abstract: A welding method in which two metal bars are disposed such that the opposing ends of these bars are placed in a welding mold with a predetermined welding gap preserved therebetween, and are jointed to each other by filling the space formed between the opposing ends of the bars and the inner surface of the welding mold with a molten welding metal. Also, disclosed is a welding apparatus having a welding gap setting device for placing the metal bars with a predetermined welding gap therebetween and an arc welder for jointing the bars by filling the welding gap with molten welding metal.

Abstract: Optical fibers are welded together by positioning the end parts in vacuum chucks 10 and 11. Piezo-electric elements 8 force the chucks towards one another. The piezo-electric elements are put into operation by the power supply of a welding arc operating between the chucks. The heated fiber end parts are thus moved together to ensure a good welded joint.

Abstract: A strip of nails or other fastening elements for use in a suitable driving machine is made by resistance-welding together a number of fastening elements. For example, the heads of adjacent nails may overlap and be resistance-welded together through protuberances on the undersides of the heads.

Abstract: A method and apparatus are described for permanently splicing glass optical fibers. The fibers are aligned colinearly, and their endfaces are brought into contact. An electrical arc discharge is generated at the junction between the fibers and is moved along the junction to ensure complete fusing of the fiber endfaces. Best results are obtained by first applying only enough heat to the fiber junction to cause the fibers to adhere to each other without forming a good optical connection, and thereafter, increasing the arc current to a value sufficient to cause complete fusion of the fiber endfaces.

Abstract: A method of continuously processing metal cord is disclosed. The method comprises the steps of twisting a plurality of filaments together to form a cord, collecting the cord on a spool in such a manner that transfer segments are provided; straightening the transfer segments; welding the transfer segment of a first spool to the transfer segment of a second spool; passing the cord continuously through a mechanical straightener and reducing the force exerted by the straightener on that section of the cord containing the welded portion.

Abstract: Ductile junction of metal-sheathed composite wire, such as flux-cored welding wire for use in automatic arc welding machines, is provided by process comprising resistance upset welding.

Abstract: A method and apparatus are described for permanently splicing glass optical fibers. The fibers are aligned colinearly, and their ends are brought into contact. Electric and magnetic fields are generated in the vicinity of the fiber end portions. The electric field creates an arc which moves along the fiber junction under the influence of the magnetic field, thereby ensuring complete fusing of the fiber endfaces.