Methods Patents (Class 219/61)
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Patent number: 11504797Abstract: A method for manufacturing an electric resistance welded metal pipe by butting side ends of a metal strip against each other and then welding the side ends by high frequency heating to manufacture an electric resistance welded metal pipe, each side end being provided with an inner surface side corner portion located on an inner surface side of the electric resistance welded metal pipe, the method includes a step of forming an inclined surface at the inner surface side corner portion before butting the side ends of the metal strip, and wherein the side ends are butted and welded to each other such that the inclined surface remains on an excess metal of the metal pipe after electric resistance welding and a discharged metal is not welded to the excess metal.Type: GrantFiled: April 15, 2020Date of Patent: November 22, 2022Assignees: Nippon Steel Nisshin Co., Ltd., Nippon Steel Nisshin Pipe Co., Ltd.Inventors: Kouji Omosako, Makoto Akiduki, Shigenobu Igawa, Yasumasa Makihara, Ryota Tanaka
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Patent number: 11453079Abstract: A multi-electrode submerged arc welding method enables, in multi-electrode submerged arc welding using five or six electrodes, a deep penetration and a large amount of deposit metal to be obtained by supplying a large current, and enables stable arc to be generated by respective electrodes by suppressing magnetic interference. Welding defects can be prevented, beads with a good shape or appearance can be obtained, and the welding speed can be increased.Type: GrantFiled: February 7, 2017Date of Patent: September 27, 2022Assignee: JFE Steel CorporationInventors: Atsushi Ishigami, Naoya Hayakawa
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Patent number: 11426788Abstract: A joining method for connecting a first component to a second component without pre-punching. The first component and the second component are positioned relative to one another prior to the connection by an auxiliary joining element, which is joined via a joining device to the components positioned relative to one another. The auxiliary joining element firstly passes through the first component without pre-punching and is then connected to the second component without pre-punching. Before the components are connected by the auxiliary joining element, the first component is thermally pre-treated at the joining area via an electric arc formed between the first component and an electrode of the joining device. A heat-affected zone is formed on the first component in the joining area, and the first component in is weakened or melted in the heat-affected zone.Type: GrantFiled: March 26, 2019Date of Patent: August 30, 2022Assignee: Newfrey LLCInventors: Gerson Meschut, Christian Reis
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Patent number: 11346618Abstract: A boxed header is formed from an exterior side plate, an interior side plate, a top plate, a bottom plate, a first end plate and a second end plate. The top plate is connected to the exterior side plate and the interior side plate with welded joints that are formed at the juncture between J-beveled top edges on the exterior side plate and the interior side plate that support the weight of the top plate during assembly. Once the top plate has been secured, the boxed header can be rotated and the bottom plate is attached to the exterior side plate and the interior side plate with welded joints that are formed at the juncture between J-beveled bottom edges on the exterior side plate and the interior side plate that support the weight of the bottom plate during assembly.Type: GrantFiled: January 22, 2019Date of Patent: May 31, 2022Assignee: Hudson Products CorporationInventors: Brian Weaver, Allen James, Danny Waters
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Patent number: 11141775Abstract: A method for manufacturing boiler tubes includes the steps of removing end caps from a plurality of tubes, the plurality of tubes including at least a first tube and a second tube, cleaning an outer surface of the first tube and the second tube, forming a weld preparation on an upstream end of the first tube, forming a weld preparation on a downstream end of the second tube, welding the upstream end of the first tube to the downstream end of the second tube to form a butt weld, to produce a long tube, and with an automated device, measuring a parameter of at least the first tube and the second tube. The steps of removing the end caps, cleaning the outer surface of the tubes, forming the weld preparations, welding the first tube to the second tube, and measuring the parameter are performed autonomously.Type: GrantFiled: September 15, 2017Date of Patent: October 12, 2021Assignee: GENERAL ELECTRIC TECHNOLOGY GMBHInventor: Ronald Francis Konopacki
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Patent number: 10619762Abstract: The present invention provides an apparatus and a method for detecting a piping alignment using image information and laser sensors capable of precisely and accurately measuring and aligning the alignment of the entire pipes. The apparatus includes: a fixed plate installed on a base stage and having a reference pipe located thereon; a movable plate installed on the base stage along three axes to face the reference pipe and has an aligning pipe located thereon; a circular stage installed between the reference and aligning pipes and is configured to rotate and move along three axes so as to detect levelness and deformations of the reference and aligning pipes; a laser sensor and an imaging device installed on an upper side of the circular stage; and a controller configured to control the laser sensor and the imaging device and determine an alignment of the aligning pipe.Type: GrantFiled: May 31, 2019Date of Patent: April 14, 2020Assignee: Mokpo National Maritime University Industry-Academic Cooperation FoundationInventors: Taek-kun Nam, Jin-man Kim, Heon-hui Kim, Jae-jung Kim
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Patent number: 10544635Abstract: An apparatus and method for helically installing a vortex-induced vibration (VIV) suppression fin about a tubular. The apparatus may include an outer ring member dimensioned to encircle an underlying tubular and an inner ring member positioned concentrically inward from the outer ring member. The inner ring member is configured to rotate with respect to at least one of the outer ring member or the tubular as the outer ring member moves along the tubular. The apparatus may further include a fin guide configured to receive a fin and helically position the fin along the tubular as the inner ring member rotates. A method of installing a vortex-induced vibration (VIV) suppression fin about a tubular may include removably attaching a VIV suppression fin to an installation member. The installation member may be positioned along a tubular and moved about the tubular to helically position the fin around the tubular.Type: GrantFiled: December 12, 2017Date of Patent: January 28, 2020Assignee: VIV Solutions LLCInventors: Donald Wayne Allen, Julie Ann Dehne, William Andrew West
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Patent number: 10500665Abstract: An orbital welding device for forming a circumferential weld bead to engage adjoining segments of pipe is provided. The device features an annular track ring having an opening for engagement around the pipe. A travel carriage rotationally engaged with the annular track ring has a first motor for rotating the travel carriage and an engaged welding head around the pipe for forming a weld thereon. A second motor is provided to adjust a distance of the welding head from the pipe.Type: GrantFiled: March 6, 2017Date of Patent: December 10, 2019Assignee: BHI ENERGY I SPECIALTY SERVICES LLCInventor: Shane Cash
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Patent number: 10166623Abstract: A method of operating a welding power supply during a welding process in which an electric arc between a consumable electrode and a work piece is generated while feeding the consumable electrode and moving the arc in relation to the work piece along a welding track, wherein a transition between a DC power output of the welding power supply and an AC power output of the welding power supply, or vice versa, is made without interruption of the welding process.Type: GrantFiled: February 27, 2017Date of Patent: January 1, 2019Assignee: ESAB ABInventor: Per Aberg
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Patent number: 10144084Abstract: Welding system and method permit exchange of data with Smart Grid monitors and/or controllers. The welding systems include a welding power supply configured to convert power between the power grid and the welding power supply. A grid interface cooperates with control circuitry to transmit data to and/or from the grid monitors and/or controllers on the grid side. The control circuitry may control operation of the welding power supply based upon data from the grid. The system may include power generation devices (e.g., engine-drive generators) and energy storage devices (e.g., batteries). The control circuitry may control operation of such devices, the exchange of power between them, and the draw of power from the grid or the application of power to the grid based upon the data exchanged with the grid monitors and/or controllers.Type: GrantFiled: July 6, 2015Date of Patent: December 4, 2018Assignee: ILLINOIS TOOL WORKS INC.Inventors: Thomas Allen Bunker, Bruce Patrick Albrecht
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Patent number: 9623509Abstract: A method for gas tungsten arc welding (GTAW) of nickel-aluminide is provided. The method includes machining a weld groove having a width from 1 to 2 mm on an outer surface, a weld groove angle with a vertical being less than 30°; and a root face being not longer than 3 mm. During welding, a measured temperature 30 cm (12?) from a weld torch and 3 mm from the weld groove edge should not exceed 200° C.; and an interpass temperature should be less than 85° C. measured at 3 mm from the weld groove edge. With exception of the root pass, all filler and cap pass layering should start from the nickel-aluminide edge, each bead should be peened; and the weld cap pass should overlap on the nickel-aluminide surface edge by at least 3 mm. The weld bead layout at the nickel-aluminide edge should be laid at torch angle less than 30°, and the weld heat input should be in the range of 17 to 23 kJ/in. The linear welding speed is greater than 8.6 cm/min and a deposition rate should be greater than 3.0 cm3/min.Type: GrantFiled: January 10, 2012Date of Patent: April 18, 2017Assignee: ArcelorMittalInventor: Sree Harsha Lalam
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Patent number: 9611956Abstract: Apparatus and method for welding steel boiler tubes in a space restricted area using a pulsed-arc welding process. The process includes the use of a consumable insert ring having a T-shaped profile and flux material to provide deep weld penetration by a GTAW welding machine. Notches in the consumable weld ring allow for visual inspection of tube fit prior to weld.Type: GrantFiled: July 17, 2014Date of Patent: April 4, 2017Inventors: Denny L. Quinn, Alan W. Braun, Brian S. Luigs, Earl L. Young
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Patent number: 9381720Abstract: Disclosed are a tailor welded blank and a manufacturing method thereof. The tailor welded blank is manufactured by connecting blank elements of different materials or thicknesses, thereby eliminating quality problems in a welded zone. A hot stamped component is manufactured by hot stamping the tailor welded blank formed by laser-welding blank elements made of coated steel plates having different strengths or thicknesses using a filler wire, wherein a laser-welded zone has a martensite structure.Type: GrantFiled: May 28, 2013Date of Patent: July 5, 2016Assignee: HYUNDAI STEEL COMPANYInventors: Min-Suck Kwon, Yun-Gyu Kim, Young-Jin Kim, Chung-Yun Kang, Jong-Pan Kong, Myeong-Hwan Oh, Hyeon-Jeong Shin, Seung-Taik Oh
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Patent number: 9321132Abstract: The invention relates to a hybrid laser/arc-welding method using an electric arc and a laser beam that are combined together within a single welding melt to which molten metal is supplied by melting a filler wire, wherein the welding melt is provided on at least one steel part including an aluminum surface coating, and a protective gas is used, characterized in that the filler wire contains at least 3 wt % of one or more gammagenic elements, in particular the gammagenic elements selected from C, Mn, Ni and N, and the protective gas consists of helium and/or argon with the addition of at least 10 vol % of nitrogen or oxygen. The method of the invention is particularly suitable for welding end-welded flanks used in the field of manufacturing automobiles or for tube welding.Type: GrantFiled: May 5, 2011Date of Patent: April 26, 2016Assignee: L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges ClaudeInventors: Francis Briand, Olivier Dubet
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Patent number: 9321119Abstract: Provided are a combination welding method and a combination arc welding machine thereof having excellent construction efficiency and preventing a deterioration of toughness of a HAZ by maintaining the current density of each of gas metal arc welding and submerged-arc welding within an appropriate range at the time of welding a steel plate by the combination of the gas metal arc welding using multielectrodes and the submerged-arc welding using multielectrodes. The gas metal arc welding is performed using two or more electrodes, a wire for welding having a wire diameter of 1.4 mm or more is used in the first electrode of the gas metal arc welding, and a current density of the first electrode is set to 320 A/mm2 or more.Type: GrantFiled: February 25, 2010Date of Patent: April 26, 2016Assignee: JFE Steel CorporationInventors: Naoya Hayakawa, Kenji Oi, Atsushi Ishigami, Kenji Shimada, Masahiro Odaka
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Patent number: 9040865Abstract: A method and apparatus for joining materials having primarily ferritic properties is described. The method includes joining the ferritic materials using a welding process and a weld material having a primarily austenitic microstructure. The resulting weldment enhances the properties of yield ratio, uniform elongation, toughness and tearing resistance thereby producing superior strain capacity. High strain capacity produces a structure that accommodates high axial loading. The weldment can also accommodate larger than conventional weld flaws while maintaining sufficient strength, tearing resistance, and fracture toughness under high axial loading.Type: GrantFiled: January 31, 2008Date of Patent: May 26, 2015Assignee: ExxonMobil Upstream Research CompanyInventors: Danny L. Beeson, James B. LeBleu, Jr.
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Publication number: 20150129556Abstract: The invention relates to a device and method for producing at least partially closed profiles from metal sheet, having a first tool part, a second tool part, and at least one supporting core. The insertion movement of the supporting core between the bending jaws is limited by a stop and, in its insertion position limited by the stop, protrudes with respect to the bending jaws in the direction of the die, in that the supporting core is arranged on a carrier that is movable relative to the die, and in that the bending jaws are assigned at least one displacement element connected rigidly thereto, the displacement element coming into contact with the carrier when the bent metal sheet portion engages around the supporting core.Type: ApplicationFiled: April 3, 2012Publication date: May 14, 2015Applicant: ThyssenKrupp Steel Europe AGInventor: Thomas Grosseruschkamp
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Patent number: 9000323Abstract: A method for connecting a shaft and a hub, the hub having a first joining portion and a second joining portion for a connection to corresponding joining portions of the shaft. The shaft and the hub are pressed together at contact points in the area of the first joining portions, while the second joining portions are not yet in contact with one another, and a welding current is fed via the contact points of the parts that have been pressed together, so that the contact points fuse. The shaft is pressed into the hub, while the first joining portions are being fused, until substantially a press fit is formed between the second joining portions.Type: GrantFiled: December 23, 2010Date of Patent: April 7, 2015Assignee: MAGNA Powertrain AG & Co KGInventors: Alexander Dietrich, Markus Schuiki
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Patent number: 9000320Abstract: A method of manufacturing an electric resistance welding pipe is provided in which a lateral edge shape is made to be an appropriate shape immediately before electric resistance welding is performed, whereby penetrators are securely removed during the electric resistance welding and, consequently, an electric resistance welding pipe having excellent characterization of welded seam can be obtained. A fin shape in finpass forming is printed to lateral edges of a strip, whereby the lateral edges of the strip are shaped with predetermined tapering.Type: GrantFiled: November 9, 2006Date of Patent: April 7, 2015Assignee: JFE Steel CorporationInventors: Kazuhito Kenmochi, Takatoshi Okabe, Hiroyasu Yokoyama, Yuji Sugimoto, Muneyoshi Murakami, Osamu Shiotani, Nobuyuki Matsuo, Tomohiro Inoue, Kenichi Iwazaki
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Patent number: 8941023Abstract: In a method for producing welded helical seam tubes having optimized tube geometry a metal strip is helically formed into an open seam tube by means of a forming unit and the converging strip edges are welded together, wherein an actual diameter determined on the welded tube is compared with a specific target diameter and a possible deviation lying outside a tolerance threshold is used to correct the actual tube diameter, wherein the strip edges are completely welded in a two stage step, including tack welding as a first step immediately after the shaping to form an open seam tube and thereafter final welding as a second step. The tube diameter is measured after the complete shaping to form an open seam tube and before the final welding. For this purpose, the diameter measuring device is arranged in such a way that either the completely shaped open seam tube or the only tack-welded tube is measured.Type: GrantFiled: August 26, 2010Date of Patent: January 27, 2015Assignee: Salzgitter Mannesmann Grossrohr GmbHInventors: Carsten Holste, Franz Martin Knoop
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Publication number: 20150015007Abstract: A reinforcement beam is roll formed from a metal sheet for use in a vehicle bumper system. The reinforcement beam includes adjacent tubes having a common center wall and lateral portions extending from opposing sides of the common center wall that are roll formed simultaneously in the same rotational direction to enclose interior volumes of the adjacent tubes and to define top and bottom walls and front and rear wall of the reinforcement beam. The front walls of the adjacent tubes each include a channel rib depressed into the interior volume of the respective adjacent tube longitudinally along the reinforcement beam for stiffening the respective front wall. A weld is formed separately in each of the seams between the front walls and between the rear walls, thereby defining a crevice rib between the channel ribs to improve the bending strength and torsional strength of the reinforcement beam.Type: ApplicationFiled: September 22, 2014Publication date: January 15, 2015Inventors: Thomas Johnson, Doug Witte, Daniel Gatti, Brian Oxley, Brian Malkowski
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Publication number: 20150007904Abstract: In an abrasion resistant welded steel pipe, each of a base material and a weld metal contains specific amounts of chemical composition. The base material of the abrasion resistant welded steel pipe has a Vickers hardness within the range of 150 to 250, and the weld metal has a Vickers hardness within the range of 230 to 350. A weld heat affected zone in the abrasion resistant welded steel pipe has a Vickers hardness within the range of 150 to 350. In the weld metal, the dispersion density of a sulfide having an aspect ratio of 5 or more and containing at least one selected from Fe, Mn, and Ti is 10 grains/mm2 or less. The abrasion resistant welded steel pipe that can be produced at high productivity and low cost with no reduction in weld crack resistance can be provided.Type: ApplicationFiled: January 8, 2013Publication date: January 8, 2015Applicant: JFE Steel CorporationInventors: Akihiko Tanizawa, Mitsuhiro Okatsu, Keiji Ueda, Kimihiro Nishimura, Shinji Mitao
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Publication number: 20140346163Abstract: The present invention is directed to a system for welding together segments of a pipeline. The system includes an external alignment mechanism for externally supporting and manipulating the orientation of pipe segments in order to align relative segments. The system also includes an internal welding mechanism for applying a weld to an interior face joint of the two abutted pipe segments. The internal welding mechanism including a torch for applying a weld, a laser for tracking the weld profile and guiding an articulating head of the torch, and a camera for visually inspecting the weld after the weld is applied.Type: ApplicationFiled: May 8, 2014Publication date: November 27, 2014Inventors: Shankar Rajagopalan, Siddharth Mallick, Jose C. Bouche
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Patent number: 8871039Abstract: The present invention provides a thick welded steel pipe excellent in low temperature toughness in which contents of Mn and Mo satisfy (Expression 1) below, Pcm obtained by (Expression 2) below is 0.16 to 0.19, and a metal structure of a base material steel plate consists of ferrite being 30 to 95% in an area ratio and a low temperature transformation structure, and in a metal structure of a coarse-grained HAZ, an area ratio of grain boundary ferrite is 1.5% or more, the total area ratio of the grain boundary ferrite and intragranular ferrite is not less than 11% nor more than 90%, an area ratio of MA is 10% or less, and its balance is composed of bainite. 1.2325?(0.85×[Mn]?[Mo])?1.5215??(Expression 1) and Pcm=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10??(Expression 2).Type: GrantFiled: September 13, 2011Date of Patent: October 28, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Yasuhiro Shinohara, Takuya Hara, Naoki Doi, Eiichi Yamashita
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Patent number: 8841576Abstract: A method for producing a metal sheet with a welded-on tube which has at least partially curved sections, wherein the tube is guided by at least one guide element onto the sheet, is pressed thereon with at least one pressure element and is welded thereto at least at some points and wherein the tube is bent to form the curved sections. In order to achieve the welding-on in a simple manner even in the curved sections, it is provided that a bending is carried out in a plurality of discrete steps, wherein in individual steps firstly the tube with the at least one guide element is bent around a last created welding point and thereafter a new welding point is created. Furthermore, the invention relates to a device for carrying out the method.Type: GrantFiled: April 26, 2011Date of Patent: September 23, 2014Assignee: DTEC GmbHInventors: Michael Dietl, Arnold Teufel
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Patent number: 8835808Abstract: The present invention relates to a method and apparatus to be used when welding two abutting sections of pipe or tubing, and also to purge blocks for establishing a localized inert atmosphere inside two abutting pipe sections in the region of a desired weld joint. The present invention comprises an inflatable bladder with elongated engaging members that can be removable positioned within the ends of two abutting pipe sections in order to center the two abutting sections of pipe and create the purge block.Type: GrantFiled: March 1, 2010Date of Patent: September 16, 2014Inventor: John M. Boatner, Jr.
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Patent number: 8829384Abstract: A guiding and shaping system for producing welded pipes made from metallic strip material. The guiding and shaping system comprises several pairs of rolls that are disposed one behind another in the direction of travel of the workpiece and are used for increasingly cold-working and bending the edges of the workpiece as the workpiece advances. First pairs of rolls grip the top side and bottom side of the workpiece while pairs of rolls that grip the external faces of the bent edges and form the shape of a pipe are provided in the region where the bent edges form undercuts. The guiding and shaping system further comprises a welding device. The workpiece is supported by floatingly mounted lateral rolls until cooling off following the welding process.Type: GrantFiled: May 11, 2006Date of Patent: September 9, 2014Assignee: Wuppermann Edelstahltechnik GmbHInventor: Manfred Hartmann
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Patent number: 8785805Abstract: A covering for a containment pool, tank or enclosure, in particular a containment enclosure for a nuclear power plant, is produced by placing metal sheets parallel to a first wall at a predetermined distance from the latter, each sheet comprising anchoring elements, on a first face arranged facing the first wall, placing a rail situated between the anchoring elements and comprising side walls and a base delineating a space facing the area to be welded with two adjacent sheets, making a weld bead by full-penetration butt welding of the adjacent metal sheets, and pouring concrete between said first wall and the metal sheets, the anchoring elements of the metal sheets being completely independent from the weld bead after the concrete has been poured.Type: GrantFiled: April 30, 2008Date of Patent: July 22, 2014Assignee: Societat d'Obres I Treballs Subterranis del Pirineu, S.L. (Sots, S.L.)Inventor: Jean Simon
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Patent number: 8729418Abstract: A method produces a welded connection between first and second components each having inner and outer sides interconnected by an end face. The first component has a ferritic basic body carrying a plating at the inside and having an end face with a buffer layer of Ni-based alloy. The second component is of austenitic material. The end faces of the components enclose a weld groove. An austenitic root, connecting the plating to the end face of the second component, is welded in the weld groove. An intermediate layer of a nickel alloy having at least 90% nickel is welded onto the root. The intermediate layer is connected to the end faces of the plating and the second component. A weld seam is then produced in the remaining weld groove using a nickel-based welding additive. A method for repairing a welded connection between first and second components is also provided.Type: GrantFiled: June 4, 2012Date of Patent: May 20, 2014Assignee: Areva GmbHInventors: Erhard Brueckner, Gerhard Engelhard, Siegried Guegel
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Patent number: 8669490Abstract: A method and apparatus for multi process welding includes providing a controlled short circuit output and a pulse output in response to a user selection across a workpiece output stud and a torch output stud.Type: GrantFiled: October 12, 2007Date of Patent: March 11, 2014Assignee: Illinois Tool Works Inc.Inventors: Todd E. Holverson, Richard M. Hutchison, James L. Uecker
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Patent number: 8653400Abstract: The present invention provides a high strength welded steel pipe superior in weld zone embrittlement crack characteristics and a method of production of the same, that is, a method of production of a welded steel pipe superior in hydrogen embrittlement cracking resistance of weld metal characterized by seam welding from the inner and outer surfaces by a tensile strength of 850 MPa or more, then expanding or reducing the size of the pipe for correction, which method of production of welded steel pipe characterized in that the hydrogen concentration of the preceding weld metal is 0.2 cc or less per 100 g at ordinary temperature.Type: GrantFiled: February 22, 2006Date of Patent: February 18, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Eiji Tsuru, Takuya Hara, Hitoshi Asahi, Hiroshi Morimoto, Yoshio Terada, Tatsuya Yoshida, Kouichi Shinada
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Patent number: 8647731Abstract: A purge dam for retaining a purge gas around a weld zone includes a purge dam structure configured to substantially obstruct an air passage leading to the weld zone. The purge dam includes a main blocking portion configured to substantially block the air passage. The purge dam structure further includes a wall portion configured to engage the air passage for attachment. Adhesive can be optionally provided on the wall portion to facilitate the air passage attachment. Some or all of the purge dam structure may be formed as a multi-layer structure that includes one or more layers of water degradable paper and one or more layers of water degradable polymer. If present, the optional adhesive may be applied to the water degradable polymer layer. The purge dam may be installed by placing the purge dam in the air passage and adhering the wall portion thereto.Type: GrantFiled: August 21, 2008Date of Patent: February 11, 2014Inventor: Michael Hacikyan
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Patent number: 8610023Abstract: A method and apparatus for manufacturing an exhaust pipe assembly which are capable of decreasing a temperature difference between a seam-welded outer and inner surface at the time of seam welding. The apparatus comprises an outer circumferential electrode wheel abutted on an outer circumference of a mounting ring, a pressing means pressing the outer circumferential electrode wheel to the mounting ring, an inner circumferential electrode wheel abutted on an inner circumference of a pipe making up an exhaust pipe assembly, a transformer serving as a voltage supply means for supplying a predetermined voltage to the outer and inner circumferential electrode wheels and, and a controller for controlling voltage of the transformer. Thickness T1 of the outer circumferential electrode wheel is larger than thickness T2 of the inner circumferential electrode wheel.Type: GrantFiled: March 10, 2010Date of Patent: December 17, 2013Assignee: Honda Motor Co., LtdInventor: Shoichi Nakajima
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Patent number: 8578608Abstract: A rod-based well screen is formed in place on a perforated pipe base by wrapping wire around the pipe base and a plurality of rods located around the outside of the pipe. The wire is welded sequentially to each individual rod as it is wrapped around the pipe. The welding and ground electrodes engage the wire and the rods respectively. The rod engaging ground electrode is positioned a short distance ahead of the wire being wrapped around the rods and the pipe base. The ground electrode includes a plurality of contacts. Each contact is mounted to pivot toward and away from a rod. Springs urge each contact toward a rod to hold the rod against the outside surface of the pipe base and to maintain good electrical contact between the contact and the rod. Each contact has a groove to guide the rod into position for welding to the wire.Type: GrantFiled: November 5, 2012Date of Patent: November 12, 2013Assignee: Schlumberger Technology CorporationInventor: Kjartan Roaldsnes
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Publication number: 20130256275Abstract: When a UOE steel pipe 30 is manufactured by subjecting a thick plate 7 provided with bevels 8a and 8b in edge parts 7a and 7b to C-pressing, U-pressing, and O-pressing to be formed into an open pipe 13, and butting and welding the bevels 8a and 8b of the open pipe 13 together, the shape of the bevels 8a and 8b of the thick plate 7 is measured prior to the C-pressing by a bevel-shape measurement device 6. A determination is made based on the measurement result whether there is a need for modifying the shape of the bevels 8a and 8b of the thick plate 7 before the C-pressing is started. The need for modifying the shape of the bevel can be quickly outputted to an operator.Type: ApplicationFiled: September 18, 2012Publication date: October 3, 2013Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventor: Yasushi WATANABE
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Publication number: 20130248493Abstract: The invention relates to a method for connecting two components by TIG welding, said components consisting of an air-hardening steel alloy and, in particular, of the material T23 or T24. A joint 17 is produced between the components that are to be connected, said joint widening, in particular, from an inside toward an outside. First, a root layer is welded in the region of the inside. Subsequently, a fill layer adjoining the root layer is welded, so that the joint is at least 90% filled. Finally, a cover layer is welded onto the fill layer, whereby the welding parameters are prespecified in such a manner that a temperature in an optimizing temperature range is adjusted on the inside in the region of the root layer.Type: ApplicationFiled: July 26, 2012Publication date: September 26, 2013Applicant: ALSTOM TECHNOLOGY LTDInventors: Andreas HELMRICH, Andreas KOPP, Keyfo YILDIRIM, Torsten BAUMGARTEN
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Patent number: 8536479Abstract: A first tubular, inner radial annular seam is produced to weld together two hollow cylinders by narrow-gap tungsten inert gas arc welding. Narrow-gap metal gas-shielded arc welding is used to create another tubular, outer radial annular seam to further weld together both hollow cylinders. In this manner, the rotational axis of the rotor shaft remains vertically aligned throughout the entire production method of welding together the shaft parts. In this manner, the required production time can be advantageously reduced and the use of welding filler can be effectively decreased.Type: GrantFiled: June 9, 2010Date of Patent: September 17, 2013Assignee: Siemens AktiengesellschaftInventor: Karl-Heinz Gunzelmann
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Patent number: 8530791Abstract: This disclosure provides a joining area and method between copper and stainless steel or titanium, as well as the permanent cathode obtained, where said joining area is made of a first zone of a copper-nickel (Cu—Ni) alloy, an intermediate zone with a mostly nickel alloy or pure nickel and a second zone made of a stainless steel-nickel alloy, which is the result of the participating materials being cast in an arc welding process, for example TIG, MIG or manual arc using electrodes of nickel as welding contributor between said materials and their space arrangement, that is to say, leaving a separation between the materials when performing the welding process, thus ensuring as follows: a) greater tensile strength, b) a substantial improvement of corrosion resistance of the joint welding, and c) improvement of conductibility, which can be improved still further by modifying the straight design of the conducting bar by providing it with the “horn”-type shape.Type: GrantFiled: September 11, 2009Date of Patent: September 10, 2013Assignee: Industria Proveedora de Partes Metalurgicas LimitadaInventors: Antonio Carracedo Rosende, Horacio Rafart Mouthon
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Patent number: 8519302Abstract: An electric arc welder for depositing weld metal along a groove between two edges of a metal workpiece where the welder comprises a first electrode driven by a first wire feeder toward a point in said groove, a second electrode driven by a second wire feeder toward the point and a main power source with a first output terminal connected to the first electrode and a second output terminal connected both to the second electrode and directly or indirectly to the metal workpiece to create a second electrode path and a workpiece path. The power source includes a high speed switching output stage for creating current with a selected AC waveform between the first and second output terminals where the waveform of the main power source is generated by a waveform generator controlling a pulse width modulator circuit to determine the current operation of the output stage.Type: GrantFiled: August 21, 2006Date of Patent: August 27, 2013Assignee: Lincoln Global, Inc.Inventors: Russell K. Myers, Timothy M. O'Donnell, Alonzo P. O. Yost
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Publication number: 20130146566Abstract: A system and method to clad a surface of a pipe using a high intensity energy source and a hot wire consumable, where the hot wire consumable is heated to a temperature sufficient to melt the consumable in a molten puddle while preventing the creation of an arc between the consumable and the puddle.Type: ApplicationFiled: February 1, 2013Publication date: June 13, 2013Applicant: LINCOLN GLOBAL, INC.Inventor: LINCOLN GLOBAL, INC.
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Patent number: 8461470Abstract: In a laser machining apparatus that performs machining by a laser beam (4) emitted from a laser oscillator (1), the laser machining apparatus herein provided includes an aperture (5) placed in a light path of the laser beam (4) emitted from the laser oscillator (1) so as to block a perimeter portion of the laser beam (4) and to transmit a middle portion thereof, and a beam-power measurement sensor (6) for measuring beam power of a laser beam (20) transmitted through the aperture (5), whereby it utilizes that beam power of the laser beam transmitted through the aperture (5) significantly changes (the more degraded, the more the beam power rises) due to a degradation condition of an output mirror (2) when the output mirror in the laser oscillator (1) becomes in high thermal loading condition due to the laser beam with high beam power, so that the degradation condition of the output mirror (2) is determined.Type: GrantFiled: November 20, 2007Date of Patent: June 11, 2013Assignee: Mitsubishi Electric CorporationInventors: Kenji Ito, Takamitsu Kimura, Osami Yamaoka
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Publication number: 20130136540Abstract: A method of butt welding a first and second tubular to join them together, the tubulars being suitable for use in an underwater environment and normally being made from carbon steel and having a corrosion resistant alloy (CRA) provided on an internal face thereof, the method comprising: depositing from an external side of the first and second tubulars, a weld-filler material onto a butt joint between the first and second tubulars. Preferably the weld filler on the external side is a carbon steel weld filler and for the internal side is a CRA weld filler. In this manner sufficiently strong circumferential welds may be provided especially for CRA clad tubulars. A method of deploying the tubulars underwater and an apparatus comprising tubulars welded together is also disclosed.Type: ApplicationFiled: April 26, 2011Publication date: May 30, 2013Applicant: SUBSEA 7 LIMITEDInventors: Richard Jones, Tony Clough
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Patent number: 8436278Abstract: In a method for joining two, in particular rotationally symmetrical, metal parts (1, 2) by a tungsten inert gas (TIG) welding process, in a first step, the two metal parts (1, 2) to be joined are initially positioned relative to one another by a centering offset (7) in such a way that a narrow gap (4) is formed between them and a relief region (8) is created in the seam-bottom area. In a second step, the flanks (5, 6) of the metal parts (1, 2), which delimit the narrow gap (4), are joined together by welding beads (10) which fill the narrow gap (4), with a predetermined melt-through point (9) being formed. High-quality automatic welding is achieved in that the narrow gap (4) has a continuously constant width (a), in that the width (a) of the narrow gap (4) is selected such that the welding beads (10) lying one above the other each extend over the entire width (a) of the narrow gap (4), and in that the entire narrow gap (4) is filled with the welding beads (10) in fully automatic fashion.Type: GrantFiled: February 19, 2010Date of Patent: May 7, 2013Assignee: ALSTOM Technology Ltd.Inventors: Sorin Keller, Werner Balbach
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Publication number: 20130037162Abstract: The present invention provides a thick welded steel pipe excellent in low temperature toughness in which contents of Mn and Mo satisfy (Expression 1) below, Pcm obtained by (Expression 2) below is 0.16 to 0.19, and a metal structure of a base material steel plate consists of ferrite being 30 to 95% in an area ratio and a low temperature transformation structure, and in a metal structure of a coarse-grained HAZ, an area ratio of grain boundary ferrite is 1.5% or more, the total area ratio of the grain boundary ferrite and intragranular ferrite is not less than 11% nor more than 90%, an area ratio of MA is 10% or less, and its balance is composed of bainite. 1.2325?(0.85×[Mn]?[Mo])?1.Type: ApplicationFiled: September 13, 2011Publication date: February 14, 2013Inventors: Yasuhiro Shinohara, Takuya Hara, Naoki Doi, Eiichi Yamashita
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Patent number: 8373083Abstract: The invention relates to a method for connecting thick-walled metal workpieces by welding. In order to create the weld joint, the cross-sections are provided with a maximum of three weld regions according to wall thickness, the welding being carried out by a combined use of welding methods: the first weld region (root) is welded by means of laser beam welding or hybrid laser-arc welding, the second weld region is welded by means of hybrid laser-arc welding, and the third weld region required occasionally depending on the thickness of the sheet metal is welded by means of hybrid laser-arc welding or simply arc welding. The invention also relates to a seam preparation corresponding to the respective welding method used.Type: GrantFiled: June 26, 2008Date of Patent: February 12, 2013Assignee: V & M Deutschland GmbHInventors: Steffen Keitel, Jan Neubert, Wolfgang Scheller, Markus Liedtke, Christian Caesar
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Patent number: 8367961Abstract: The invention relates to a ground peg (10) which is made from a steel tube (11) and comprises an upper cylindrical section (12), a lower section (16) that tapers towards the bottom to form a tip (14), and an external thread (26) that extends along at least part of the lower section (16) and is formed from a continuous sheet metal strip (28) welded onto an external surface (32) of the ground peg (10) by means of a continuous or regularly interrupted fillet weld (34). The external thread (26) has a nearly constant pitch (S) and slope (a) relative to a longitudinal axis (40) of the ground peg (10) along the entire length of the external thread (26). The invention further relates to a method or producing such a ground peg (10).Type: GrantFiled: April 9, 2009Date of Patent: February 5, 2013Assignee: CORTEC GmbHInventor: Stephan Rainer
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Publication number: 20130019986Abstract: A method for protecting a welded pipe assembly from metal dusting and a welded pipe assembly suitable for performing the method. The welded pipe assembly comprises two pipes, weld material joining the two pipes and insulating material. The pipes are protected from metal dusting by a protective coating. The present invention is useful for conveying gases comprising carbon monoxide at temperatures greater than 425° C. while preventing metal dusting of the welded piping assembly.Type: ApplicationFiled: August 5, 2011Publication date: January 24, 2013Applicant: Air Products and Chemicals, Inc.Inventors: Larry Thomas Dorsch, William Robert Licht, David R. Kerstetter
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Publication number: 20120298628Abstract: A method of laying a pipeline is described in which both internal and external weld passes are performed in order to weld together the pipe sections. The method includes arranging a pipe section adjacent to the end of a pipeline thereby defining a circumferential joint to be welded, performing an external weld pass, with for example GMAW—MIG torches, on the root of the joint to be welded during which weld material is deposited in the root of the joint to be welded, thereby forming a root weld, and then performing an internal weld pass, with for example a GTAW—TIG torch, on the root weld during which the root weld is melted and re-shaped. The method has particular application in relation to pipes clad with corrosion resistant alloy.Type: ApplicationFiled: November 30, 2010Publication date: November 29, 2012Applicant: SAIPEM S.p.AInventor: Jonathan Bowers
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Publication number: 20120291907Abstract: A high-strength welded steel pipe is obtained by welding a seam weld portion of a steel plate that are formed in a pipe shape. In the high-strength welded steel pipe, a base metal of the steel plate includes, by mass %, C: 0.010% to 0.080%, Si: 0.01% to 0.50%, Mn: 0.50% to 2.00%, S: 0.0001% to 0.0050%, Ti: 0.003% to 0.030%, Mo: 0.05% to 1.00%, B: 0.0003% to 0.0100%, O: 0.0001% to 0.0080%, N: 0.006% to 0.0118%, P: limited to 0.050% or less, Al: limited to 0.008% or less, and the balance of Fe and inevitable impurities, Ceq is 0.30 to 0.53, Pcm is 0.10 to 0.20, [N]—[Ti]/3.4 is less than 0.003, the average grain size of the prior ? grains in heat affected zones in the steel plate is 250 ?m or less, and the prior ? grains include bainite and intragranular bainite.Type: ApplicationFiled: February 4, 2011Publication date: November 22, 2012Inventors: Taishi Fujishiro, Takuya Hara, Yoshio Terada, Shinya Sakamoto, Hitoshi Asahi
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Patent number: 8302310Abstract: A rod-based well screen is formed in place on a perforated pipe base by wrapping wire around the pipe base and a plurality of rods located around the outside of the pipe. The wire is welded sequentially to each individual rod as it is wrapped around the pipe. The welding and ground electrodes engage the wire and the rods respectively. The rod engaging ground electrode is positioned a short distance ahead of the wire being wrapped around the rods and the pipe base. The ground electrode includes a plurality of contacts. Each contact is mounted to pivot toward and away from a rod. Springs urge each contact toward a rod to hold the rod against the outside surface of the pipe base and to maintain good electrical contact between the contact and the rod. Each contact has a groove to guide the rod into position for welding to the wire.Type: GrantFiled: April 21, 2008Date of Patent: November 6, 2012Assignee: Schlumberger Technology CorporationInventor: Kjartan Roaldsnes