Abstract: The invention relates to a method for producing cases, in which a case sleeve is formed from thin sheets, forming at least one element over an insert, a form or a cavity reproducing the conicity, the shoulder and the mouth that are characteristic of the case. The invention also relates to a product produced by the method, such as an ammunition case.

Abstract: The present disclosure is directed to a multi-segment device, such as an intravascular guide wire. The multi-segment device includes an elongate first portion comprising a first metallic material, an elongate second portion comprising a different metallic material, the first and second elongate portions being directly joined together end to end by a solid-state weld, and a heat affected zone surrounding an interface of the weld where the first and second portions are joined together, wherein the heat affected zone has an average thickness of less than about 0.20 mm.

Abstract: Column/beam forming apparatus including an initial channel-forming station forming received strips of sheet metal alternately into intermediate upwardly and intermediate downwardly opening channel. A final channel-forming station positioned to receive intermediate upwardly and intermediate downwardly opening channels and complete bending the received intermediate channels into upwardly opening and downwardly opening C-shaped channels. Each downwardly opening C-shaped channel being positioned in an aligned overlying relationship to a mating upwardly opening C-shaped channel upon exiting the final channel-forming station. A channel-welding station positioned to weld the upwardly opening C-shaped channel and downwardly opening C-shaped channel in the aligned overlying position along an interface between adjacent surfaces of the upwardly opening C-shaped channel and downwardly opening C-shaped channel.

Abstract: An arc welder including an integrated monitor is disclosed. The monitor is capable of monitoring variables during a welding process and weighting the variables accordingly, quantifying overall quality of a weld, obtaining and using data indicative of a good weld, improving production and quality control for an automated welding process, teaching proper welding techniques, identifying cost savings for a welding process, and deriving optimal welding settings to be used as pre-sets for different welding processes or applications.

Abstract: An electric resistance welding operation management device 100 manages a welding operation during manufacture of electric resistance welded steel pipe, in which heat is input to a steel plate 1, that is being conveyed along a specific conveyance direction and formed into a circular tube shape while pressing side faces of the metal plate 1 with a pair of squeeze rolls 2a, 2b, to weld together two circumferential direction edge portions 11a, 11b of the metal plate 1 converging in a V-shape. The electric resistance welding operation management device 100 includes an image input means that inputs plural images, successively captured over 3 sec and each including a Vee convergence region of the steel plate 1.

Abstract: An arc welder including an integrated monitor is disclosed. The monitor is capable of monitoring variables during a welding process and weighting the variables accordingly, quantifying overall quality of a weld, obtaining and using data indicative of a good weld, improving production and quality control for an automated welding process, teaching proper welding techniques, identifying cost savings for a welding process, and deriving optimal welding settings to be used as pre-sets for different welding processes or applications.

Abstract: The welding torch performs oscillation of the torch head while moving the torch head along the circular weld path, under control of signals generated by a controller. The operator of the welding torch preferably has control over the amplitude of the oscillation, how fast it moves back and forth, and how long it remains at each turning point of the oscillation (dwell time).

Abstract: The invention relates to a method and a device for longitudinal seam welding of profiled tubes on a tube welding system which is connected to a system computer for process control, and to which a slotted tube (5) formed directly in line from a metal strip in a roll forming mill, or a slotted tube shaped from at least one sheet metal panel is supplied, in particular, for welding the longitudinal seam or the longitudinal seams, wherein the tube welding machine is equipped with a means (12) for measuring the temperature of the welding point which is effective at the narrowest location and is occupied by the metal edges of the slotted tube pressed together by means of rollers (8) to form a gap with a tapering V shape.

Abstract: The present invention is directed to a system for welding together segments of a pipeline. The system includes an external alignment mechanism for externally supporting and manipulating the orientation of pipe segments in order to align relative segments. The system also includes an internal welding mechanism for applying a weld to an interior face joint of the two abutted pipe segments. The internal welding mechanism including a torch for applying a weld, a laser for tracking the weld profile and guiding an articulating head of the torch, and a camera for visually inspecting the weld after the weld is applied.

Abstract: An arc welding system and methods. The system is capable of monitoring variables during a welding process, according to wave shape states, and weighting the variables accordingly, detecting defects of a weld, diagnosing possible causes of the defects, quantifying overall quality of a weld, obtaining and using data indicative of a good weld, improving production and quality control for an automated welding process, teaching proper welding techniques, identifying cost savings for a welding process, and deriving optimal welding settings to be used as pre-sets for different welding processes or applications.

Abstract: A system and method for welding arc termination are provided. In an exemplary embodiment, a method for controlling a welding process includes receiving a signal indicating an operator intention to terminate a welding arc and stopping advance of a welding wire in response to the signal. The method also includes reducing a conduction angle for switching of solid state switches that generate welding power in response to the signal.

Abstract: An arc welder including an integrated monitor is disclosed. The monitor is capable of monitoring variables during a welding process and weighting the variables accordingly, quantifying overall quality of a weld, obtaining and using data indicative of a good weld, improving production and quality control for an automated welding process, teaching proper welding techniques, identifying cost savings for a welding process, and deriving optimal welding settings to be used as pre-sets for different welding processes or applications.

Abstract: A method for setting the operating frequency of a forge welding machine for a preferred width of the of the heat affected zone during a forge weld. A computer program executes a self-tuning routine to determine the operating frequency in response to an inputted value of a preferred width of the heat affected zone. The operating power setting for the forge welding machine may also be determined in combination with the operating frequency in response to an inputted value of weld temperature.

Abstract: A system and method for providing multi-mode control of an ultrasonic welding system. In one embodiment, the control modes include the energy of the weld, the time of the welding process and the compression displacement of the parts being welded during the welding process. The method includes providing thresholds for each of the modes, and terminating the welding process after the threshold for each mode has been reached, the threshold for more than one mode has been reached or the threshold for one of the modes has been reached. The welding control can be either open-loop or closed-loop, where the open-loop process provides the mode thresholds and once one or more of those thresholds is reached the welding process is terminated. The closed-loop control provides feedback of the weld energy and/or the compression displacement so that the weld power and/or weld pressure can be increased or decreased accordingly.

Abstract: In order to evaluate the welding current for the resistance seam welding of an overlap seam of container bodies, a welding with changing welding current intensity is carried out for a container body of the production series, resulting in a changing welding of the seam, ranging from the welding with a too high temperature to the welding with a too low temperature. The electric energy for this welding is determined several times during this welding and/or the temperature of the weld seam is determined several times and the welding current intensity is determined at which the welding of the individual container body is too cold and the welding current intensity at which the welding is too hot. This determination is based on the determined electric energy values and/or on the determined temperature values and based on this determination a preferred range for the welding current intensity within these limits of too hot and too cold is determined.

Abstract: An apparatus and method of bonding refractory metal alloys together by use of a modified clamping arrangement.

Abstract: This disclosure describes a method and apparatus for controlling the temperature of a welding zone for welding together pipe sections. The temperature is controlled by a flow of inert gas through the pipes. The inert gas flow is cooled and acts as a heat sink to remove heat from the weld zone thereby controlling the weld zone temperature.

Abstract: The present invention relates generally to a system and method for welding pipes and controlling the flow of purge gas through the pipes. Purge gas may be remotely controlled by a portable signal input unit.

Abstract: A system and method for computing the parameters of a forge welding machine for the forge welding of one or more materials is provided. A computer program executes a self-tuning routine to compute the operating frequency and operating power setting for the forge welding machine in response to an inputted width of the heat affected zone and an inputted weld temperature.

Abstract: A method for manufacturing an electric resistance steel pipe having a good toughness at a welded portion is provided, the method being capable of stably manufacturing an electric resistance welded steel pipe having a desirable toughness at a welded portion although a steel strip serving as a base material has a dimensional variation. Groove shapes and are applied to edges and of an open pipe, an edge shape monitor continuously captures images of the edges and immediately before electric resistance welding, and the captured images are input to an arithmetic processing unit for image processing.

Abstract: An apparatus and/or process for applying a weld overlay to a nozzle or piping spool of complex configuration is disclosed. In an exemplary embodiment, the welding apparatus comprises a mounting assembly having a plurality of magnetic foot pads, a tension support rod attached at one end to one of the magnetic foot pads, an upper attachment pad at the opposite end of the rod, and a bottom attachment pad attached to at least one other magnetic foot pad; a travel guide, the travel guide attached to the upper attachment pad at one end and the bottom attachment pad at the other end; and a head assembly attached to the travel guide, the head assembly having: i) a track ring assembly having an inner ring and an outer ring, ii.) at least two opposed weld heads attached to the inner track ring, iii.) at least one movable wire feed drive mechanism on the track ring, and iv.

Abstract: An annular facing is machined in an inside surface of the spherical wall around the periphery of a zone where the wall has a bore for securing the tube passing therethrough. A first welding material is deposited in the facing, and the bore is made by drilling through a portion of the spherical wall that is surrounded by the facing. The tube is engaged tightly in the bore, and a second welding material is deposited in the facing at the periphery of the tube in order to weld the tube to the first welding material. At least one of the operations of depositing the first and second welding materials in the facing is performed automatically by causing a welding torch to turn around the axis of the bore while moving the torch in a direction that is parallel to the axis of the bore and while causing it to pivot about an axis that is orthogonal to the axis of the bore while rotation is taking place.

Abstract: A method for detecting abrasion of both a moving side electrode (2) and a fixing side electrode (3) of a stationary type welding gun in which the moving side electrode (2) and the fixing side electrode (3) opposed to the moving side electrode (2) are provided and a workpiece (W) held by a robot (R) is to be welded, wherein reference positions of electrode ends of both of the electrodes (2) and (3) are read by an electrode end detecting device (7) attached to the robot (R), positions of the electrode ends are then detected by the electrode end detecting device (7) in a middle of welding, and amounts of abrasion of both of the electrodes (2) and (3) are calculated from a difference between the reference positions.

Abstract: A method for controlling the edges (7, 7?) of a foil strip guided in a shaping funnel of a device producing tubular bodies from the foil strip by an overlapping weld seam using a guide wedge, the strip being then welded. According to the invention, after welding, the method consists in using a linear infrared sensor for measuring and evaluating a temperature profile perpendicular to the overlapping weld seam. In case of variation relative to the specific real profile, a signal is automatically transmitted to rotate the shaping funnel with the guide wedge, the welding being produced by the high frequency (HF) and the temperature profile being measured directly after welding.