Abstract: A battery control system, comprising: a number of battery components used for storing electric energy and supplying power for a load; a number of switch units connected to a number of battery components to form a charge/discharge branch and used for turning on or off the charge/discharge branch where the battery components are located; and a first control unit connected to a number of switch units separately and used for receiving a charge control signal to control the on/off of a number of switch units so that a number of switch units is connected in series to form a serial charge branch, and used for receiving a discharge control signal to control the on/off of a number of switch units so that a number of battery components is connected in parallel to form a parallel discharge branch.

Abstract: A power supply device for an electric discharge machine includes a DC power supply which is connected in parallel to an electrode gap, a plurality of switching elements which are in parallel to each other and which are arranged between the electrode gap and the DC power supply, a current value acquisition unit for acquiring a value of a current, and an ON-OFF control unit which, during the time when the current value reaches a predetermined value until the time when the current starts to fall, sets a cycle for switching the plurality of switching elements from off to on to the same cycle, switches the plurality of switching elements from off to on in a predetermined order for each timing of a phase of 90°, which is 360° divided by the number of the plurality of switching elements, sets an ON-period of each of the plurality of switching elements based on a difference between the value of the current and the predetermined value, and performs ON-OFF control of the plurality of switching elements based on the cyc

Abstract: A multi-loop controller component for an electric discharge machining (EDM) system includes a plurality of power loop circuits coupled to an output of a power supply of the EDM system and configured to receive DC electric power from the power supply. Each power loop circuits electrically-isolated from other power loop circuits. The multi-loop controller component also includes a plurality of transistors. Each transistor is coupled to a respective power loop circuit and is configured to switch between an ON state and an OFF state to generate a pulse of the DC electric power through the respective power loop circuit. In addition, the multi-loop controller component has a drive controller coupled to the plurality of transistors. The drive controller is configured to transmit at least one control signal to at least one of the transistors to facilitate switching the transistor between the ON state and the OFF state.

Abstract: A method for preprocessing data related to a tool electrode, which is applied in an EDM machine to manufacture a part comprises: generating an electrode model for the tool electrode based on the geometry of the part; generating the cavity shape model (volume of the part to erode), combining the electrode and cavity shape model, dividing the resulting model into a plurality of slices in a plurality of parallel planes, wherein at least one slice is composed of at least two sections, which are topologically disconnected; and generating for each slice a slice-geometry data, and generating an electrode-geometry data including the slice-geometry data.

Abstract: A novel semiconductor device is provided. A back gate voltage of a transistor including a gate and a back gate is adjusted based on the operating temperature. The operating temperature is acquired by a temperature detector circuit. The temperature detection circuit outputs the temperature information as a digital signal. The digital signal is input to a voltage control circuit. The voltage control circuit outputs a first voltage corresponding to the digital signal. The back gate voltage is determined by a voltage in which a first voltage is added to a reference voltage.

Abstract: An electrical discharge machining device provided, using a floating capacitance to provide a machining target with improved surface roughness. An electrical discharge machining device 1 includes a current supply circuit 3 that supplies a current to a gap between an electrode 17 and a machining target 19 so as to provide electrical discharge machining. A floating capacitance portion 21 occurs between the electrode 17 and the machining target 19 in the electrical discharge machining. The floating capacitance portion 21 supplies its stored charge to the gap in the electrical discharge machining. A capacitor 11 stores a charge before the floating capacitance portion 21 is discharged. After the floating capacitance portion is discharged, the capacitor 11 charges the floating capacitance portion 21. The floating capacitance portion 21 is discharged again after it is charged. Such an operation generates a pulse current, thereby providing electrical discharge machining.

Abstract: A wire electrical discharge machine includes: a pulse detection unit configured to detect voltage pulses repeatedly applied between a workpiece and a wire electrode; an instability calculation unit configured to calculate the degree of instability indicating how unstable the discharge state is, by using the number of non-discharge pulses that present no voltage drop due to electrical discharge, among the pulses detected per unit time by a pulse detection unit; and a machining condition changing unit configured to change a machining condition for the workpiece, based on the calculated degree of instability.

Abstract: In a post-processing method for a workpiece, a workpiece machined by a machining device is conveyed by a robot, from the machining device to a post-processing device, information regarding a state, at the machining device, of the workpiece after machining is acquired, a processing time for post-processing of the workpiece by the post-processing device is determined by a control device on the basis of the information regarding the state of the workpiece after machining, and the post-processing is performed on the workpiece by the post-processing device for just the processing time that is determined.

Abstract: Methods and systems for wire-electro discharge machining of components are described. The method comprises machining a first component by moving a wire-EDM electrode along a first set of cutting paths associated with a plurality of cutting passes, the cutting paths determined based on a desired profile shape of the component, obtaining a cutting parameter of the first component post-machining, determining a first modified cutting path for a second component based on the cutting parameter, and machining the second component by moving the wire-EDM electrode along a second set of cutting paths associated with the plurality of cutting passes, the second set of cutting paths comprising the first modified cutting path.

Abstract: The invention provides a method for machining a shape such as slot or cavity or aperture using a plurality of first type holes (1) and second type holes (2), wherein during machining of first type holes (1) the hole circumference completely envelopes the respective portion of the electrode circumference.

Abstract: A control device of a wire electric discharge machine and a machine learning device are provided that can appropriately and readily determine a correction parameter. The control device, which optimizes the correction parameter for wire electrical discharge machining process, includes a machine learning device configured to learn the correction parameter for the wire electrical discharge machining process.

Abstract: A display device includes a first power source, a timing controller, and pixels. The timing controller is connected to the first power source through a main line, an auxiliary line, and a detection line. The pixels are commonly connected to the first power source through a first power line. The first power source includes: a main power source connected to the first power line and the main line; an auxiliary power source connected to the auxiliary line; a rectifier connected between the auxiliary power source and the first power line; and a comparator comparing a voltage of the first power line and providing its output to the detection line.

Abstract: A dirty fluid tank of a machining fluid supply tank has a capacity smaller than a machining tank and is arranged lower than the machining tank. An intermediate tank has a capacity smaller than the dirty fluid tank, selectively communicates with the dirty fluid tank. A clear fluid tank has a capacity smaller than the intermediate tank, is arranged above the dirty fluid tank and the intermediate tank. The sum of capacities of the dirty fluid tank and the intermediate tank is larger than the capacity of the machining tank. A pipe includes a drain pipeline of the machining tank, a first pipeline for purifying the electric discharge machining fluid and sending the electric discharge machining fluid to the clear fluid tank, and a second pipeline for sending the electric discharge machining fluid from the clear fluid tank to the machining tank.

Abstract: A wire electrical discharge machine includes: a multiple number of switching elements connected in parallel with each other and configured to supply the machining current to the electrode gap to perform electrical discharge machining; a multiple number of switches each connected in series with the associated one of the multiple switching elements and configured to cut off each of the multiple switching elements; and a control device configured to perform control when at least one of the multiple switching elements fails so as to disconnect the failed switching elements by means of the associated switches and also change the machining conditions in accordance with the number of the failed switching elements.

Abstract: A monitoring device for monitoring an operation condition of a machine tool includes: an information acquiring section that acquires event information generated by operation of the machine tool and state information of the machine tool; a judging section that when, after generation of the event information, there has occurred a predetermined change of state of the machine tool corresponding to content indicated by the event information, judges whether or not the content indicated by the event information has been resolved, based on the event information and the state information; and a notifying section that, in the case where when there has occurred the predetermined change of state of the machine tool corresponding to the content indicated by the event information, it has been judged that the content indicated by the event information has not been resolved, re-notifies of the generated event information.

Abstract: The present invention is a power supply control apparatus that controls pulse discharge occurring in a machining gap in an electric discharge machine. The power supply control apparatus includes: a voltage level detecting device that detects the voltage level of a discharge voltage generated in the machining gap; a voltage level comparator hat compares the voltage level with a voltage level reference value, and outputs a comparison result; and a determining unit that, on the basis of the comparison result, determines whether a discharge pulse is abnormal in a designated one of a plurality of determination modes. The determination method can be designated during machining.

Abstract: In a wire electric discharge machine, time from application of a voltage to a machining gap between a workpiece and a wire electrode until occurrence of electric discharge is measured as a discharge delay time, and the measured discharge delay time is integrated over a predetermined measurement period to calculate a discharge delay integrated time. Further, the number of times of the voltage application in the measurement period is counted. An average discharge delay time per voltage application in the measurement period is calculated from the discharge delay integrated time and the number of times of voltage application. The movement of the wire electrode with respect to the workpiece is controlled on the basis of the average discharge delay time.

Abstract: A wire electrical discharge machine is configured to perform removal machining of a workpiece by applying a voltage to a machining gap between a wire electrode and the workpiece through a feeder to generate electrical discharge and is provided with a feeder deterioration detection unit configured to detect deterioration of the feeder. The feeder deterioration detection unit includes a detection unit configured to detect a machining current value during the machining and a detection unit configured to detect the number of electrical discharges during the machining.

Abstract: An electrical discharge machining device is provided, using a floating capacitance to provide a machining target with improved surface roughness. An electrical discharge machining device 1 includes a current supply circuit 3 that supplies a current to a gap between an electrode 17 and a machining target 19 so as to provide electrical discharge machining. A floating capacitance portion 21 occurs between the electrode 17 and the machining target 19 in the electrical discharge machining. The floating capacitance portion 21 supplies its stored charge to the gap in the electrical discharge machining. A capacitor 11 stores a charge before the floating capacitance portion 21 is discharged. After the floating capacitance portion is discharged, the capacitor 11 charges the floating capacitance portion 21. The floating capacitance portion 21 is discharged again after it is charged. Such an operation generates a pulse current, thereby providing electrical discharge machining.

Abstract: To perform reinforcement learning that enables selecting action information for shortening a cycle time while also avoiding the occurrence of overheating.

Abstract: A method for electrical discharge machining a work piece using rectangular processing pulses includes forming the rectangular processing pulses by discharging one or multiple discrete delay lines that comprise multiple storage elements. The storage elements are arranged as part of a feed line to a spark gap on a section of the feed line near the spark gap. The discrete delay lines are connected to a guide head by an electrode-side contact unit and are connected to the work piece by a work piece-side contact unit.

Abstract: A system and method for combining the effects of magnetic field waveforms, ultrasonic motion and pulsed electric field waveforms in an electrolytic cell creates a sympathetic interaction among the three waveforms that improves the electrochemical machining process. Precisely controlling the coupled effects of simultaneously applying at least two of the three waveforms to the electrochemical cell improves the metal removal rate of the process and the surface finish of the resulting piece. The coupled effects are termed a sympathetic interaction as they can be damped or amplified by modifying the phasing, frequency, orientation or amplitude of the waveforms. In an electrochemical machining process aided by an external magnetic field and periodic ultrasonic relative motion between the tool and working piece, improvements are realized by utilizing for at least two of the magnetic field waveform, electric waveform and ultrasonic waveform, a common frequency and a chosen phase lag between the two waveforms.

Abstract: A method of detecting the state of a gap between an electrode and a workpiece in electrical discharge machining (EDM) equipment, the method including the steps of: prior to generating an electrical discharge to remove material from the workpiece, applying a low energy checking pulse across the gap during a checking phase period (Tc); and inferring a short circuit gap state when the gap current exceeds a current threshold (IT).

Abstract: A machining power supply device for an electric discharge machine performs control to turn on a first semiconductor switching element, which is arranged in series between a DC power supply and a capacitor connected in parallel with a machining gap between an electrode and a workpiece, to charge the capacitor, and turn on a second semiconductor switching element, which is arranged in parallel with the capacitor and connected to a rectifier element, within a period in which the first semiconductor switching element is off.

Abstract: An electric discharge machine includes an electrode, a shaft-feed driving unit that, a voltage/current applying unit, a shaft-feed control unit that causes the shaft-feed driving unit to perform a jump operation, and a machining-condition setting and changing unit that sets a voltage applied between the electrode and a workpiece and an electric current flowing between the electrode and the workpiece. The machining-condition setting and changing unit determines whether the electric discharge between the electrode and the workpiece stabilizes after the jump operation ends and, in at least a part of a period before determining that the electric discharge stabilizes, sets at least one of the voltage and the electric current to a condition in which electric discharge more easily occurs than in the condition in applying the electric discharge machining.

Abstract: Even if a machining gap between a wire electrode and workpiece is in a short-circuit state at a start of machining by a wire electric discharge machine, a high-frequency voltage in a pulse shape is applied and a small current is supplied to an extent that the wire electrode is not fused only in an initial fixed time at the start of machining. Then, the short circuit is released, though instantaneously, and a discharge occurs in that instant and the short circuit state is eliminated by discharge repulsion thereof and therefore, machining can be started.

Abstract: A wire electric discharge machine for machining a workpiece includes a handling device for handling core pieces produced by the machine during the machining of the workpiece and upper and lower wire guiding heads moveable with respect to each other and with respect to the workpiece. The handling device includes a gripper mounted in a fixed or movable relation to the upper wire guiding head. The gripper moves so as to face a produced core piece with its gripper base. The gripper includes a fluid inlet where fluid flow under positive pressure enters the gripper and a fluid outlet at the gripper base where the fluid flow exits the gripper. An interior of the gripper guides the fluid flow, producing a low pressure region at the gripper base as the fluid flow exits, generating lifting force to remove the produced core piece from the workpiece by movement of the gripper.

Abstract: The present disclosure includes an automotive battery system including a first battery that couples to an electrical system. Additionally, the first battery includes a first battery chemistry. Further, the automotive battery system includes a second battery coupled in parallel with the first battery and couples to the electrical system. Furthermore, the automotive battery system includes a first switch coupled to a positive terminal of the second battery, which electrically couples or decouples the second battery to or from the electrical system. Moreover, the automotive battery system includes a battery control unit that detects a short circuit condition of the first battery, the second battery, or both and decouples the second battery from the electrical system by opening the first switch upon detecting the short circuit condition.

Abstract: A method for controlling the machining of a part by a portable automatic machining apparatus. A machining tool configured to machine the part under the action of a pressurized fluid feeding the apparatus, and following a machining cycle, comprising a number of phases and a machining support equipment item. The machining support equipment item cooperates with the machining tool during the machining of the part. The method comprises the steps of measuring the pressure of the fluid at the outlet of the apparatus, analyzing the measured pressure to detect at least one phase of the cycle of machining of the part by the machining tool from the duly measured pressure, and controlling the machining support equipment item as a function of the phase of the machining cycle which has been detected.

Abstract: Electric discharge machining is halted during machining program operation, and a position of the machining halt point is stored. A wire electrode is retreated from the machining halt point to an arbitrary position in which a short-circuit with a workpiece is removed (retreat position), by interrupt operation in which axis movement is performed manually. Then, a return is made from the retreat position to the machining halt point while electric discharge machining is performed, machining program operation is started from the machining halt point, and electric discharge machining is restarted.

Abstract: A three stage power source for an electric arc welding process comprising an input stage having an AC input and a first DC output signal; a second stage in the form of an unregulated DC to DC converter having an input connected to the first DC output signal, a network of switches switched at a high frequency with a given duty cycle to convert the input into a first internal AC signal, an isolation transformer with a primary winding driven by the first internal high frequency AC signal and a secondary winding for creating a second internal high frequency AC signal and a rectifier to convert the second internal AC signal into a second DC output signal of the second stage; with a magnitude related to the duty cycle of the switches and, a third stage to convert the second DC output signal to a welding output for welding wherein the input stage and the second stage are assembled into a first module and the third stage is assembled into a second module connectable to the first module.

Abstract: The present invention provides a plural resistance-capacitance (PRC) electrical discharge machining system comprising a control module, a digital electronic module, a driving module, and a discharge module. The control module allows the user to input a command and output a control signal accordingly. The digital electronic module processes the control signal and outputs a sequence signal to the driving circuit. The driving module amplifies the sequence signal and then outputs a driving signal to the discharge module. The discharge module then controls and drives a plurality of transistors to open circuits and break circuits according to the driving signal for controlling the charging and discharging of a plurality of capacitors of the discharge module in the electrical discharge machining. The present invention can increase the amount of discharge in a machining process, and improves the efficiency thereof.

Abstract: The invention relates to an encapsulated surge protection device capable of carrying lightning currents and limiting follow currents and comprising at least one spark gap, which has in each case at least two main electrodes and one auxiliary electrode, which is connected to a starting device for triggering in the event of transient surges. The invention provides a second starting device which is independent of the first starting device and which can activate the spark gap without the need for the presence of surges or pulse currents on the basis of the presence of a minimum voltage between the main electrodes of the spark gap.

Abstract: Provided herein are compositions comprising at least one estolide compound of formula: in which n is an integer equal to or greater than 0; m is an integer equal to or greater than 1; R1, independently for each occurrence, is selected from optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched; R2 is selected from hydrogen and optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched; and R3 and R4, independently for each occurrence, are selected from optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched. Also provided are uses of the compositions described herein.

Abstract: In a wire electric discharge machine, time from application of a voltage to a machining gap between a workpiece and a wire electrode until occurrence of electric discharge is measured as a discharge delay time, and the measured discharge delay time is integrated over a predetermined measurement period to calculate a discharge delay integrated time. Further, the number of times of the voltage application in the measurement period is counted. An average discharge delay time per voltage application in the measurement period is calculated from the discharge delay integrated time and the number of times of voltage application. The movement of the wire electrode with respect to the workpiece is controlled on the basis of the average discharge delay time.

Abstract: Provided is a wire electrical discharge machining device which has a tension controller for maintaining the tension of a traveling wire electrode at a tension. The tension controller includes: an allowed tension calculation module for determining an allowed tension that is less than a wire breaking tension at which the wire electrode breaks; and a set tension generation module for generating the set tension in accordance with the allowed tension. When the set tension is greater than the allowed tension, the set tension generation module reduces the set tension. When the set tension is less than the allowed tension, the set tension generation module increases the set tension in such a way that the set tension does not exceed the allowed tension.

Abstract: A workpiece retainer retains a workpiece at a time of a cutting process by a wire electric discharge machining device that cuts a workpiece by electric discharge from wire electrodes that are spaced from each other and are arranged in parallel. The workpiece retainer is formed with a fitting portion, into which the workpiece is fitted substantially without any gap, and has an external shape such that at a time of cutting the workpiece retainer together with the workpiece fitted in the fitting portion, a length along the wire electrodes of a portion where the workpiece retainer and the workpiece face the wire electrodes becomes substantially constant during the cutting process of the workpiece.

Abstract: A primary power supply charges a capacitor by turning on a switching element and, upon completion of charging, turns off the switching element. Then, an AC pulse voltage is applied to the gap between a wire electrode and a workpiece by alternately turning on and off a switching element present in a secondary power supply. After a dielectric breakdown occurs between the wire electrode and the workpiece, the switching element is turned on to connect the capacitor so that the capacitor supplies a pulse current for machining.

Abstract: A power-supply voltage sensing circuit includes a switch circuit having an input connected to a power supply and an output connected to a main circuit, a first circuit that outputs a first signal controlling ON/OFF of the switch circuit in accordance with a power-supply voltage supplied by the power supply, a second circuit that delays the first signal and outputs the delayed first signal as a second signal, a first transistor that outputs a first voltage in accordance with the second signal from the second circuit, a third circuit that outputs a reference voltage when supplied with the power-supply voltage, and a comparison circuit that outputs a third signal that controls whether or not the main circuit is operated in accordance with the first voltage and the reference voltage.

Abstract: A method for electrical discharge machining a workpiece includes the steps of: presenting an elongate electrode to the workpiece with a spark gap therebetween; flowing a dielectric fluid in the gap; eroding the workpiece by electrical discharge between the tip of the electrode and the workpiece; displacing the electrode in a direction aligned with the long axis of the electrode to maintain the gap as the electrode wears and the workpiece is eroded; and simultaneously with the displacement, producing vibratory movement of the electrode, the vibratory movement being aligned with the long axis of the electrode.

Abstract: Provided herein are compositions comprising at least one estolide compound of formula: in which n is an integer equal to or greater than 0; m is an integer equal to or greater than 1; R1, independently for each occurrence, is selected from optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched; R2 is selected from hydrogen and optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched; and R3 and R4, independently for each occurrence, are selected from optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched. Also provided are uses of the compositions described herein.

Abstract: An electric discharge machining apparatus includes a power supply, an electrode gap formed from an electrode and a workpiece, a current limiting resistor connected between the power supply and the electrode gap, switching elements that turns on and off application of a voltage from the power supply to the electrode gap, an inductance element connected in series between the switching elements and the electrode gap, and a control unit that controls the switching elements. The control unit causes the switching elements to perform ON/OFF operations according to a switching pattern having an on-pulse time width (?Ton) in which a voltage of the electrode gap can reach a voltage value of the power supply in an on-pulse time and a pause time width (?Toff) equal to or longer than a time width (?tic) of a discharge current flowing during the capacitor discharge and shorter than a cycle (?Tso) of the self-excited oscillation.

Abstract: Provided herein are dielectric fluids comprising at least one estolide compound of formula: in which n is an integer equal to or greater than 0; m is an integer equal to or greater than 1; R1, independently for each occurrence, is selected from optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched; R2 is selected from hydrogen and optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched; and R3 and R4, independently for each occurrence, are selected from optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched. Also provided herein are uses of dielectric fluids and electrical devices such as transformers that comprise a dielectric fluid comprising at least one estolide compound.

Abstract: A method for electrical discharge machining a workpiece includes the steps of: presenting an elongate electrode to the workpiece with a spark gap therebetween; flowing a dielectric fluid in the gap; eroding the workpiece by electrical discharge between the tip of the electrode and the workpiece; displacing the electrode in a direction aligned with the long axis of the electrode to maintain the gap as the electrode wears and the workpiece is eroded; and simultaneously with the displacement, producing vibratory movement of the electrode, the vibratory movement being aligned with the long axis of the electrode.

Abstract: An electric discharge machine has a hand operation panel, which is provided with a manual pulse generator with a rotating part. The manual pulse generator generates a pulse signal corresponding to a rotation angle position of the rotating part. Further, the manual pulse generator outputs a move command for changing (i.e., increasing or decreasing) a relative distance between a tool electrode and a workpiece and commands for changing set values of machining conditions, based on the pulse signal from the manual pulse generator.

Abstract: An examination device disclosed herein includes: a power source; an inductor provided between the power source and the semiconductor device; a diode connected in parallel with the inductor, and having an anode connected to a negative side of the inductor and a cathode connected to a positive side of the inductor; and a current cutoff mechanism provided between the power source and the semiconductor device, and configured to cut off an inflow of current to the semiconductor device, wherein the current cutoff mechanism starts to cut off the inflow of the current to the semiconductor device before a timing at which voltage that is applied to the semiconductor device is stabilized, after having experienced a rise to surge voltage, the rise having been triggered by the semiconductor device being turned off, and the current cutoff mechanism completes the cutoff after the timing.

Abstract: In a power supply device for electric discharge machining, the polarity of the voltage to be applied is determined on the basis of a result of determination whether the machining gap is in open state or not, an average value of voltages applied across the machining gap voltage during machining, and the number of successive open states with the same polarity. This eliminates the need to significantly vary the voltages to be applied from positive to negative and from negative to positive, thereby reducing the output energy required by the machining power supply.

Abstract: An electric discharge machine includes at least one of a noncontact-position detection sensor that outputs a detection signal when a distance between a first contact body and a second contact body is equal to a preset residual distance in a noncontact phase and a drive unit that detects a load given on the main spindle, and a main-spindle-drive control unit stops moving of the main spindle in at least either a case where a moving amount of the main spindle since the noncontact-position detection sensor outputs the detection signal exceeds the residual distance or a case where it is determined that an overload is given from a detection result of the drive unit.

Abstract: A wire electric discharge machine is configured to machine a workpiece by computing an electric current at the machining time before starting a main machining and compensating a power source voltage for machining. The wire electric discharge machine measures an average electric current and an electric discharge frequency at the machining time, in a measuring section in an approach before the main machining, and computes a peak current at the machining time. Further, an electric voltage of a machining power source is compensated by comparing the computed peak current at the machining, with a reference peak current.

Abstract: Systems and methods for controlled and precise EDM manufacturing of a component are disclosed.