Abstract: A welded shaped steel manufacturing device includes: a plate conveying device configured to convey a web member and two flange members in a conveyance direction; and a laser welding device configured to laser-weld butt portions of ends of the web member butting against the two flange members for weld-bonding, wherein the plate conveying device includes a web member holding device having surface side rollers arranged at intervals in the conveyance direction in a position not to block laser irradiation from the laser welding device toward welding points, and wherein the web member is held with the surface side rollers over a predetermined range in the conveyance direction, and wherein side ends of the surface side rollers facing the two flange members are positioned along boundaries of areas having spatters dispersed from the welding points in a degree exceeding a predetermined value.

Abstract: A cutting insert includes a tool carrier having a body with a pocket, and a cutting tip affixed to the pocket by brazing. The pocket is defined by a vertical back wall and a horizontal support surface. A notch is formed at the intersection between the vertical back wall and the horizontal support surface. The notch has a non-planar first portion proximate the vertical back wall and formed with a radius, R1, and a planar second portion extending between the first portion and the horizontal support surface and formed at an inclination angle with respect to a plane parallel to the horizontal support surface of the pocket. The design of the notch significantly reduces thermal stress and eliminates the formation of cracks in the pocket of the tool carrier when using an injection molding process to form the tool carrier.

Abstract: An apparatus and method for treating a cutting edge with a carbide coating to form a high endurance cutting edge that is self sharpening. The cutting edge has one side of its bevel treated with an electronically impregnated coating to create a wear resistant surface employing Tungsten, Titanium or Vanadium Carbide. The coating providing an abrasion resistant cutting edge and creates a differential hardness on the total cutting edge thereby extending its cutting ability through a wear-resistant surface on its treated face and a faster wear on the untreated surface causing the cutting edge to be self sharpening.

Abstract: A method for manufacturing a toothbrush filament trimmer includes providing a cutter and a counter knife each comprised of hot-working steel, wherein the cutter and the counter knife include at least a recess suitable to carry a coating to form a cutting edge; depositing a first material onto the at least one recess of the cutter and/or the counter knife to form a first layer; depositing a second material onto each first layer to form a second layer, wherein at least a carbide of at least one element of the fourth, the fifth, the sixth and/or the seventh group of the periodic table is used as the second material; and sharpening the coating comprising the first layer and the second layer applied to the at least one recess of the cutter and/or to the at least one recess of the counter knife, wherein a cutting edge is formed.

Abstract: A cutting die is formed by scanning a laser beam along a path corresponding to a blade pattern, and introducing a selected powder to build up an integral blade of high grade, and hard-to-wear material on the relatively softer die body. The final blade shape is machined or produced by EDM or milling. Further hardening by heat treatment is optional. Other heat sources and cladding materials could be used.

Abstract: A method of joining a sintered hard alloy member 1 such as a cylindrical rod-shaped twist drill bit blank made of material whose main component is tungsten carbide to a softer metal member such as a stainless steel shank 2 includes the steps of connecting the hard alloy member 1 and the metal member 2 to separate electrodes 3 and 4, applying a longitudinally directed force couple to the hard alloy member 1 and metal member 2 to press end faces of the members together to form an electrically conductive contact region, and passing a pulse of current through electrodes 3 and 4 of sufficient energy to melt the two end face regions of the members, thereby welding them together. Preferably, the end face of the metal member has a convex conical shape.

Abstract: A method of joining a sintered hard alloy member 1 such as a cylindrical rod-shaped twist drill bit blank made of material whose main component is tungsten carbide to a softer metal member such as a stainless steel shank 2 includes the steps of connecting the hard alloy member 1 and the metal member 2 to separate electrodes 3 and 4, applying a longitudinally directed force couple to the hard alloy member 1 and metal member 2 to press end faces of the members together to form an electrically conductive contact region, and passing a pulse of current through electrodes 3 and 4 of sufficient energy to melt the two end face regions of the members, thereby welding them together. Preferably, the end face of the metal member has a convex conical shape.

Abstract: A method of brazing a strob insert to the trailing edge of a slot in a strob circular saw blade, the strob insert having first and second, opposed, substantially parallel surfaces, the first surface of the strob insert to be brazed to the edge, comprises the steps of placing the strob insert on an electrode with the second surface of the strob insert in contact with the electrode in heat transfer relationship therewith; applying brazing paste to the first surface of the insert; positioning the electrode so that the first surface of the insert is in a brazing position relative to the edge; and passing an electrical current through the electrode to resistively heat the electrode to a temperature sufficient to cause brazing of the first surface of the strob insert to the edge.

Abstract: A torch angle setting apparatus includes vertical links arranged in a vertical direction, the respective lower end of which is supported on a frame so as to be pivotally rotatable, and coupled with horizontal links at an upper end and an intermediate position of the vertical links for constituting a three-dimensionally parallel link. The torch angle setting apparatus also includes an inclining member constituted of a motor, an arm and a transmission member for inclining the vertical links by pivotally rotating the arm, a swinging member constituted of a swinging motor, a conducting member, splines for, including the inclining member, swinging conically the vertical links on fulcrums at the frame as a center, and a cutting torch moving in parallel to the vertical links.

Abstract: A method for hard facing a tool. The method is carried out by thermally spraying the tool with a composition which includes between 11/2%-10% carbon, 0-3% fluorides, 11/2-5% boron, 20-40% chromium, 1-15% nickel and the remainder iron. The resulting coated tool has exceptional wear resistance and bond strength, especially for ground engaging tools.

Abstract: The invention both rotates and oscillates the electrode at the same time to increase the quality of materials deposited onto a substrate during an pulse fusion surfacing process. The PFS spark rate is also varied to further increase the quality and effectiveness of the PFS process. Electrode oscillation keeps the electrode from welding to the substrate surface and electrode rotation maintains even wear on the electrode work surface. An evenly worn electrode surface allows the PFS process to generate more consistent substrate surfaces. In addition, electrode oscillation neutralizes "run away" conditions and varying spark torque that occur with electrodes that are only rotated. The spark rate is varied according to various PFS process parameters (e.g., substrate material) to further improve the quality of the PFS deposition layer.

Abstract: A metallic press die having an edge portion or high pressure portion for processing a workpiece therewith is made by overlaying a welding material to that portion of a base material for the metallic press die which forms the edge portion or high pressure portion, and then machining an overlaid portion into a predetermined shape of the edge portion or high pressure portion. The welding material has a hardness after welding of HRC 45 or below. After the machining step, the overlaid portion is subjected to a subzero treatment to increase the hardness of the overlaid portion. The welding material contains, as a basic composition thereof, 0.5-1.5% by weight of carbon (C), 0.2 -2.0% by weight of silicon (Si), 0.3-6.0% by weight of manganese (Mn), 0.3-10.0% by weight of chromium (Cr), 0.3-10.0% by weight of cobalt (Co), and the remaining parts of iron (Fe) inclusive of unavoidable impurities, and wherein a starting temperature of martensitic transformation is 150 .degree. C. or below.

Abstract: A completely corrosion resistant, high strength cutting tool such as an orthodontic wire cutter includes a stainless steel body having a pair of corrosion resistant alloy steel bonding tips brazed thereto. The tips are brazed to the body using a nickel alloy brazing foil at a brazing temperature of approximately 1900 degrees F. After a rough grinding to appropriate shape, the entire tool is heat treated in a process that heats the tool to an austenitizing temperature for the cutting tips that is about 2050 degrees F. and substantially above the brazing temperature to achieve a tip hardness of 62-67 Rc. Thereafter finish grinding, buffing, polishing and honing of the cutting edges completes the manufacture of the cutting tool.

Abstract: A broach which has several cutting elements and a support unit to which the cutting elements are attached is made by cutting the cutting elements through electric-discharge machining, in particular wire-EDM so that the production thereof is less time consuming and less expensive. Moreover, the cutting elements can already be made to final size and final hardness.

Abstract: An apparatus for rebuilding the worn outermost edge of a flight of an auger section by depositing a continuous bead of weld material along the extent of that edge. Attached to a support frame is chuck means for releasably grasping opposite ends of the auger section and holding it horizontally so that it may be driven in rotation about its longitudinal axis, and a guide rail affixed to the frame to extend above and parallel to the auger axis. A carriage assembly is mounted to move freely along the rail and includes a carriage plate mounted for vertical movement; which plate has a follower wheel with a grooved rim, mounted to its lower end. This wheel is adapted to ride an upper portion of the auger flight and to thereby vertically support the carriage plate and to urge it in horizontal movement as the auger is rotated. The carriage plate also adjustably mounts the welding head of an arc-welder including an automatically fed welding wire that is aligned with the flight edge.

Abstract: A cutting tool is provided with a fabricated cutting edge which is applied using a low heat plasma transferred arc and powdered metal. The heat affected zone between the applied edge and the substrate is maintained at a minimum with low dilution and penetration of the applied material relative to the substrate.

Abstract: A method of hard-facing is disclosed in which matrix metal is melted on the surface of a metal base member being hard-faced along with a portion of the metal base member by a non-consumable electrode moving over the matrix metal. The arc between the electrode and the matrix metal will produce a large pool of molten metal that moves along with the electrode. A constant stream of wear resistant particles, such as tungsten carbide that have been preheated to at least 400.degree. F. are continuously fed to the back side of the pool of molten metal. The heat of the arc causes the molten metal in the pool to swirl which results in the wear resistant particles being distributed more or less evenly throughout the matrix metal from the bottom to the top as it solidifies behind the electrode.

Abstract: A welding apparatus for welding hard segments to the circumference of a base of a saw blade. The blade base is clamped between two electrodes of a first electrode unit which can rotate. The segment is clamped by conductive fingers of a second electrode unit which is movable toward the first electrode unit. A power clamp presses together the conductive fingers together. The second electrode unit can rock to uniformly press the segment against the circumference of the blade base.

Abstract: The welding method may be used to lay down weld beads on metallic substrates with a narrow width of 0.125 inch and less. The process employs a plasma transferred arc and pulses the current delivered to the arc such that a wave form having at least a main amplitude and a lower auxiliary amplitude is provided. The powdered metal which is delivered is laid down in a series of overlapping weld deposits which solidify very rapidly and produce a fine grain structure.

Abstract: A method of hard-facing is disclosed in which matrix metal is melted on the surface of a metal base member being hard-faced along with a portion of the metal base member by a non-consumable electrode moving over the matrix metal. The arc between the electrode and the matrix metal will produce a large pool of molten metal that moves along with the electrode. A constant stream of wear resistant particles, such as tungsten carbide, are continuously fed to the back side of the pool of molten metal. The heat of the arc causes the molten metal in the pool to swirl which results in the wear resistant particles being distributed more or less evenly throughout the matrix metal from the bottom to the top as it solidifies behind the electrode.

Abstract: The welding method is used to lay down weld beads on metallic substrates with a thin section, e.g., of down to 0.030 inch. The process employs a plasma transferred arc which is generated at low current, e.g., between 0.5 amps and 60 amps, and with a very high switching frequency, e.g., 15 KHz at the power supply. A low amount of heat is generated so that the thin section is not burned through. The surfacing powder is delivered into the arc and becomes metallurgically bonded to the substrate.

Abstract: A material removing tool wherein a substantially plate-like support of steel carries at least one annular cutter which is made of a harder metallic material capable of being soldered to the material of the support. The support has a centrally extending projection which is received in a complementary opening of the cutter, and the cutter has two or more substantially radially extending webs in register with grooves which weaken the cutter in the regions of the webs so that at least one of the webs breaks in response to soldering of the cutter to the support. The breaking of one or more webs is promoted by proper selection of the thermal expansion coefficients of the materials of the support and cutter. The provision of breaks in the webs, either as a result of bonding or as a result of utilization of cutter sections, ensures that each cutter section between two neighboring webs can be put to use independently of the condition of the other section or sections.

Abstract: A tool for warm and hot forgings is proposed which is made by bonding cemented carbide to steel by applying electron beams or laser to the joint. The cemented carbide includes a hard phase of tungsten carbide and a binder metal phase containing at least one of Ni, Co and Fe, and at least one of Cr, Mo and W, the latter forming a solid solution. A process for manufacturing such a tool is also proposed in which unfocussed high-energy beams are applied to each side of the joint and focussed beams are then applied to a point slightly away from the joint toward the cemented carbide.

Abstract: A hot wire welder comprises a plurality of longitudinal tubes with welding wire moving through the tubes. At one end, buss bars pass power to the wires as they emerge from the tubes. Replaceable copper inserts are positioned between the wires and the buss bars. A replaceable ceramic insert is positioned below the wire on a water-cooled cooling block to insulate each wire and remove excess heat. A drive device powers the wires through the longitudinal tubes.

Abstract: Wear-resistant and shock-resistant tools are constructed by preforming carbide-containing working parts of high wear resistance and hardness and attaching them to a softer base metal of the tool by means of a highly shock-resistant steel-to-steel fusion weld. The working part is preformed by powdered metallurgy techniques utilizing steel powders having carbide-forming constituents therein which form carbides along the grain boundaries of the steel uniformly throughout the working part as a result of sintering of the compressed powders. Thereafter the fusion welding process renders the carbide structure of the working part nonuniform for optimum shock resistance, without reducing the effective wear resistance thereof, while also forming a highly shock-resistance joint between the working part and the base metal of the tool.

Abstract: Disclosed is a method for welding wear-resisting hard metals directly to iron base members which are slide or wear members of machinery. Hard metals comprising a tungsten carbide and a binder consisting of 15 to 30% by weight of Ni and/or Co is employed as said hard metals. A Ni alloy metal containing no Cr is used as a filler metal.

Abstract: A tool joint hardfacing containing sintered tungsten carbide granules embedded in an alloy steel matrix, with the surface substantially free of protruding granules to decrease casing wear during well drilling. The hardfacing is applied in a single application by rotating the drill pipe, providing an arc between a consummable steel wire and the pipe to create a weld puddle, and reciprocating the wire parallel to the pipe axis to create a band. Sintered tungsten carbide granules are gravity fed from an orifice directly into the arc and precipitate toward the bottom of the matrix to provide a smooth surface. The bottom of the matrix appears to be harder than the top.

Abstract: An improved method for hardfacing tool joints for earth boring drill pipe. Annular bands of hardfacing are applied by an apparatus that creates an arc between a consumable steel wire and the tool joint. The steel wire is reciprocated across the width of the band as the tool joint is rotated. Granules of tungsten carbide flow by gravity from a hopper into the weld puddle. The flow of granules into the puddle is stopped just prior to reaching the tie-in point. The arc continues a short distance, creating an overlapping protuberance at the tie-in that is free of granules at the surface. This protuberance can be easily ground smooth with the remainder of the hardfacing.

Abstract: A process for implanting a precise quantity of radioactive metal on a metal substrate such as a cutting tool or other metal part subject to wear at the area or areas where the part is expected to wear during its operation. The presence of the radioactive spot can be sensed to determine the extent of wear during use. The radioactive metal is deposited from a wire formed of a core of the radioactive metal surrounded by a sheath of metal having a high thermal and electrical conductivity relative to the core. In operation, the wire contacts the metal surface under pressure and electric current is passed through the wire in order to (1) form a pit on the tool surface, (2) weld the radioactive metal in the pit and (3) evaporate a small portion of the conductive sheath adjacent the pit. A second current then is passed through the wire to break it near the bottom of the pit, leaving a small quantity of radioactive material welded to the bottom of the pit.

Abstract: A hard surface on reactive metal such as a titanium member is weld deposited in an inert gas atmosphere using a welding rod tubing made of the same metal as the member and filled with tungsten carbide particles.

Abstract: The disclosure relates to brazing tips to circular saw blades. The tips are first heated red hot between carbon electrodes. After heating brazing paste is applied to the hot tips and the tips are reheated and brazed to the saw blade.

Abstract: A method of manufacturing metallic strip which differs in composition across its width includes feeding a cutting tool continuously into the peripheral surface of a rotating workpiece comprising a plurality of cylindrical components of differing composition to produce a continuous strip peeled from the surface of the workpiece, and collecting the peeled strip by winding it under tension around a coiler.

Abstract: Both fully automated and semi-automated methods and apparatus are described for producing armored rod saws by progressively coating a rod or wire substrate with a slurry of a flux paste adhesive and brazing metal powders, overcoating the latter with abrasive particles, followed by fusion of the brazing metal coating thence cooling same to solidify the brazing metal into a thin layer bonded to said substrate and partially embedding said abrasive particles therein with said particles projecting therefrom to provide a myriad of sharp cutting edges.

Abstract: A threaded fastener of the self-tapping type is described having the conventional head, shank, and pilot end. The shank includes a helically wound thread member impregnated with a carbide or other, harder substance than the metal from which the fastener is made. A thread-cutting fastener, having its pilot tip end impregnated is also described. A thread-rolling machine with a unique impregnating electrode is disclosed. The electrode is shown to engage the fastener selectively during the thread-rolling operation itself.