Solder Form Patents (Class 228/56.3)
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Patent number: 12134145Abstract: The present invention relates to a brazing ribbon and a method for manufacturing same, and comprises a release film, a seed layer formed on an upper surface of the release film, and a brazing alloy layer formed on an upper surface of the seed layer and is manufactured into a ribbon. The present invention is advantageous in that, since a brazing filler is prepared in advance and then attached to a substrate in the form of a strip, time for attaching the brazing filler can be saved, and the convenience of attaching the brazing filler can be improved.Type: GrantFiled: December 22, 2020Date of Patent: November 5, 2024Assignee: AMOGREENTECH CO., LTD.Inventor: Sungbaek Dan
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Patent number: 12109652Abstract: A copper-tin brazing wire and a preparation method and use thereof are provided. A copper-tin brazing wire includes a plurality of copper wires each having a composite metal layer on a surface thereof; the copper-tin brazing wire includes, in parts by weight, 75-84 parts of Cu, 20-25 parts of Sn, and 0.4-0.5 parts of P; and the composite metal layer includes Cu, Sn, and P, in which a mass ratio of Cu, Sn, and P is (45-55):(46-56):(0.5-1.5).Type: GrantFiled: February 14, 2023Date of Patent: October 8, 2024Assignee: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING CO., LTD.Inventors: Weimin Long, Sujuan Zhong, Yinyin Pei, Junlan Huang, Quanbin Lu, Yongtao Jiu, Xusheng Zhou, Mengjie Nie
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Patent number: 12091720Abstract: A method for producing a feedstock wire is produced from a first metal strip and at least one further metal strip by roll forming, wherein in particular the first metal strip and the at least one further metal strip are made of differing metals, preferably of differing meals having differing yield points, wherein a jacket, which in the final shape completely surrounds the at least one further metal strip in the circumferential direction, is formed from the first metal strip in a plurality of passes by roll forming using a plurality of roll stands, and wherein, first, exclusively only the first metal strip is formed to a preliminary shape in a plurality of passes using a first group of roll stands and, thereafter, the first metal strip and the at least one further metal strip are jointly formed to the final shape in a second group of roll stands.Type: GrantFiled: November 15, 2018Date of Patent: September 17, 2024Inventors: Theodor Stuth, Andreas Mols
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Patent number: 12059725Abstract: A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 ?m to about 200 ?m. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.Type: GrantFiled: December 19, 2022Date of Patent: August 13, 2024Assignee: Metal Powder Works, LLCInventors: John E. Barnes, Christopher B. Aldridge
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Patent number: 12048971Abstract: The invention relates to a pretreatment process for a brazing composition that comprises metallic particles with a granulometry in the order of the micrometer or nanometer, one or several binders and one or several solvents, said process comprising: a desolvation step of the brazing composition, so as to obtain a desolvated brazing composition, then a compacting step of the desolvated brazing composition so as to obtain a preform of metallic particles, said preform being able to be used for the sintering of an electronic, photonic, thermal or mechanical component onto a substrate, the brazing composition being represented either by a brazing paste, or by a suspension of metallic or metallic oxalate grains in suspension in a solvent.Type: GrantFiled: December 4, 2020Date of Patent: July 30, 2024Assignee: ISP SYSTEMInventors: Paul Sauvageot, Thierry Garcia
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Patent number: 12021343Abstract: A method for joining a cable to a connector includes: providing an electrically conductive fusible conductor joining material which has a lower melting point than that of at least one inner conductor of the cable and/or at least one contact of the connector; bringing an end of the connector to an end of the cable such that at least one inner conductor of the cable and at least one contact of the connector are opposite one another and the fusible conductor joining material is present in between; and heating the cable and/or the connector from the outside such that the heat penetrates into an interior of the at least one heated cable or the connector so the fusible conductor joining material melts and electrically connects the at least one inner conductor of the cable and the contact of the connector to one another.Type: GrantFiled: December 28, 2022Date of Patent: June 25, 2024Assignee: Schott AGInventor: Oliver Wolfgang Fritz
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Patent number: 11951556Abstract: A structure and method for retaining fastening element solder are introduced. The structure includes a fastening element which has a solderable surface and a fastening portion or a hole portion. One end of the hole portion or the fastening portion has a retaining portion. During a soldering heating process, solder flows into or enters the retaining portion to cool down and solidify. The solidified solder is retained in the retaining portion. The fastening element is firmly coupled to a first object because of coordination between the solderable surface and the retaining portion, and the second object is coupled to or removed from the fastening element because of coordination between the fastening portion and the hole portion, so as to couple together and separate the first and second objects repeatedly and quickly.Type: GrantFiled: April 29, 2022Date of Patent: April 9, 2024Assignee: DTECH PRECISION INDUSTRIES CO., LTD.Inventor: Ting-Jui Wang
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Patent number: 11945052Abstract: The present invention provides a brazing material application method that can stably discharge a brazing material containing a fluoride-based flux over a long period of time. The brazing material application method of the present invention includes: a supply step of supplying a liquid brazing material containing a fluoride-based flux to a liquid chamber of a discharge apparatus that is configured to have the liquid chamber having a discharge channel, a plunger disposed in the liquid chamber movably forward and backward, and a drive device for moving the plunger forward and backward and to satisfy a predetermined relationship; and an application step of discharging the brazing material in the liquid chamber from the discharge channel by moving the plunger toward the discharge channel of the liquid chamber by the drive device, and applying the brazing material to a metal member.Type: GrantFiled: December 25, 2020Date of Patent: April 2, 2024Assignee: HARIMA CHEMICALS, INC.Inventors: Aoi Tazuru, Satoshi Moriya, Daigo Kiga, Tomoaki Akazawa
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Patent number: 11932924Abstract: Provided herein are new aluminum alloy products and methods of making these alloys. The aluminum alloy products are age-hardenable, display high strength and formability, and allow for the use of recycled scrap. The aluminum alloys can serve as the core in a clad aluminum alloy product. The alloy products can be used in a variety of applications, including automotive, transportation, and electronics applications.Type: GrantFiled: November 1, 2021Date of Patent: March 19, 2024Assignee: NOVELIS, INC.Inventors: Aurèle Mariaux, Aude Celine Despois, Milan Felberbaum, Guillaume Florey
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Patent number: 11923331Abstract: In some embodiments, the present disclosure relates to an integrated chip (IC), including a substrate, a first die disposed over the substrate, a metal wire attached to a frontside of the first die, and a first plurality of die stopper bumps disposed along a backside of the first die and configured to control an angle of operation of the first die. The first plurality of die stopper bumps directly contacts a backside surface of the first die.Type: GrantFiled: February 25, 2021Date of Patent: March 5, 2024Inventors: Wei-Jhih Mao, Kuei-Sung Chang, Shang-Ying Tsai
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Patent number: 11879476Abstract: A closed impeller includes an impeller body including a plurality of blade portions, and a shroud fitted on the impeller body. The shroud is press formed into a curved shape along end portions of the blade portions. The shroud includes a plurality of protrusions protruding from a surface facing the impeller body and extending, and curved, along the end portions of the plurality of blade portions. An amount of protrusion of each of the protrusions is less than a thickness of the shroud. A brazing material is provided at least on end portions of the protrusions.Type: GrantFiled: November 4, 2022Date of Patent: January 23, 2024Assignee: Daikin Industries, Ltd.Inventor: Tadashi Okada
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Patent number: 11832386Abstract: A solder composition for use in solder joints of printed circuit boards (PCBs), including a compound layer comprising an alloy of bismuth and tin; and a graphene coating positioned on the compound layer.Type: GrantFiled: December 16, 2021Date of Patent: November 28, 2023Assignee: Dell Products L.P.Inventor: Deeder M. Aurongzeb
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Patent number: 11824318Abstract: A busbar for electrically contacting an electrical conductor has two mutually opposing side walls and a bearing wall for the electrical conductor. The bearing wall extends between the side walls and transversely or substantially transversely to same, wherein the side walls and the bearing wall extend in an insertion direction and define a receiving space for receiving the electrical conductor. At least one electrically conductive projection is provided on one of the side walls and/or the bearing wall. The width of the projection is less than the width of the bearing wall.Type: GrantFiled: September 5, 2019Date of Patent: November 21, 2023Assignee: Weidmüller Interface GmbH & Co. KGInventors: Andreas Rutz, Frank Hackemack, Karlo Stjepanovic, Jürgen Ziemke, Stefan Fischer, Marco Waldhoff, Jörg Münstermann
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Patent number: 11798919Abstract: Disclosed are a transfer carrier and a manufacturing method thereof, and a method for transferring a light-emitting diode chip. The transfer carrier includes: a substrate having a plurality of via holes penetrating a thickness of the substrate, the substrate having a first surface and second surface which are opposite to each other; and thermoplastic structures filling corresponding ones of the via holes, one end of the thermoplastic structures protruding from the second surface of the substrate, and the other end covering a surrounding area on the first surface, of the corresponding via holes.Type: GrantFiled: August 4, 2020Date of Patent: October 24, 2023Assignee: BOE Technology Group Co., Ltd.Inventors: Hsuanwei Mai, Zhanfeng Cao, Ke Wang, Haixu Li, Zhiwei Liang, Zhijun Lv
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Patent number: 11791232Abstract: A packaging structure includes: a substrate provided with a through-cavity penetrating up and down, and a metal heat sink on a front surface of the substrate; a bonding chip mounting area and a first passive element mounting area on the front surface, and a flip chip mounting area, a second passive element mounting area and a pin lead mounting area are provided on a back surface of the substrate; a first sealing ring located at the periphery of the bonding chip mounting area and the first passive element mounting area; a first cover plate packaged on the first sealing ring; a second sealing ring located at the periphery of the flip chip mounting area and the second passive element mounting area with the pin lead mounting area being located at the periphery of the second sealing ring; and a second cover plate packaged on the second sealing ring.Type: GrantFiled: March 1, 2021Date of Patent: October 17, 2023Assignee: The 13th Research Institute of China Electronics Technology Group CorporationInventors: Bo Peng, Ling Gao, Xiaojun Zhang, Yang Liu, Qiang Duan, Dapeng Bi, Congge Lu
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Patent number: 11772204Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).Type: GrantFiled: March 6, 2023Date of Patent: October 3, 2023Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
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Patent number: 11638963Abstract: A structure and method for retaining fastening element solder are introduced. The structure includes a fastening element which has a solderable surface and a fastening portion or a hole portion. One end of the hole portion or the fastening portion has a retaining portion. During a soldering heating process, solder flows into or enters the retaining portion to cool down and solidify. The solidified solder is retained in the retaining portion. The fastening element is firmly coupled to a first object because of coordination between the solderable surface and the retaining portion, and the second object is coupled to or removed from the fastening element because of coordination between the fastening portion and the hole portion, so as to couple together and separate the first and second objects repeatedly and quickly.Type: GrantFiled: January 7, 2020Date of Patent: May 2, 2023Assignee: DTECH PRECISION INDUSTRIES CO., LTD.Inventor: Ting-Jui Wang
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Patent number: 11614289Abstract: An aluminum heat exchanger includes first and second plates with inner and outer surfaces, which are joined by brazing and define at least one fluid flow passage. The first and second plates each comprise a core layer of aluminum or an aluminum alloy having a melting temperature greater than an aluminum brazing temperature. The first plate also includes a first outer clad layer defining the outer surface of the first plate. The first outer clad layer is solderable to a metal layer of an object to be cooled and includes nickel or copper. A second outer clad layer is located between the first outer clad layer and the core layer and is roll bonded to at least the second outer clad layer. A manufacturing method includes brazing first and second plates, where the layers of the first plate are roll bonded and the first plate is optionally formed before brazing.Type: GrantFiled: January 21, 2020Date of Patent: March 28, 2023Assignee: DANA CANADA CORPORATIONInventors: Doug Vanderwees, Meinrad K. A. Machler
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Patent number: 11584043Abstract: An ultrasonic device comprising a chamber (10) provided with an inlet bore (11), which receives a melted pressurized polymer, an outlet bore (12) and a sonotrode housing bore (13) through which a distal portion (21) of an ultrasonic head (20) is inserted into the chamber, wherein the distal portion is separated from the rest of the ultrasonic head by a first nodal plane (PN1) wherein there is a first surface (S1) in contact with a complementary surface of a ring seal (30) that closes the chamber, and wherein the ultrasonic head includes a second nodal plane (PN2) away from and parallel to the first nodal plane (PN1) coinciding with or adjacent to a second surface (S2) wherein an anchoring device (40) presses the ultrasonic head against the ring seal ensuring a tight closure.Type: GrantFiled: July 18, 2019Date of Patent: February 21, 2023Assignee: Fundacio EurecatInventors: German Anibal Perez LLanos, Jose Antonio Marfil Romero, Maria Eugenia Rodriguez Sierra, Maria del Carmen Verge Estefania, Encarnacion Escudero Martinez, Francisco Javier Planta Torralba
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Patent number: 11559837Abstract: A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 ?m to about 200 ?m. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.Type: GrantFiled: April 4, 2019Date of Patent: January 24, 2023Assignee: Metal Powder Works, LLCInventors: John E. Barnes, Christopher B. Aldridge
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Patent number: 11549323Abstract: The present disclosure provides methods for bonding a first downhole tool to a borehole tubular, which include applying solder particles, each particle having an outer shell and a core of liquid metal, to at least one of a surface of the first downhole tool or a surface of the borehole tubular. The methods may also include rupturing the shells of the solder particles to release the liquid metal cores. The methods may further include bonding the first downhole tool to the borehole tubular by allowing the released liquid metal core to solidify.Type: GrantFiled: May 20, 2020Date of Patent: January 10, 2023Assignee: Halliburton Energy Services, Inc.Inventors: William Cecil Pearl, Jr., Sam Lewis, Lonnie Helms, Frank Acosta
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Patent number: 11545800Abstract: A method for joining a first cable to a second cable that each include at least one electrically conductive inner conductor, an outer sheath which at least partially surrounds the at least one inner conductor, and an insulation material which is arranged at least partially between the at least one inner conductor and the outer sheath. The method includes: bringing an end of each cable together such that at least one inner conductor of the cables are opposite one another and a fusible conductor joining material having a lower melting point than the at least one inner conductor is present in between; and heating at least one of the cables from the outside such that the heat penetrates into an interior of the at least one heated cable so the fusible conductor joining material melts and electrically connects the at least one inner conductor of the cables to one another.Type: GrantFiled: April 21, 2021Date of Patent: January 3, 2023Assignee: Schott AGInventor: Oliver Wolfgang Fritz
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Patent number: 11515287Abstract: The present invention relates to a reel-to-reel layer reflow method, which emits a uniformized laser beam, which can easily adjust the emission area, and which is for the purpose of improving productivity. An embodiment of the present invention provides a reel-to-reel layer reflow method comprising the steps of: a) transferring a substrate, which has been wound in a roll type, to one side while unwinding the same; b) forming a solder portion on the substrate; c) seating an emission target element on the solder portion and seating a non-emission target element on the substrate; d) surface-emitting a laser beam to the solder portion, on which the emission target element is seated, such that the emission target element is attached to the substrate; e) inspecting the substrate structure manufactured through said step d); and f) winding the substrate structure in a roll type.Type: GrantFiled: January 14, 2022Date of Patent: November 29, 2022Assignee: LASERSSEL CO., LTD.Inventors: Byung Rock Kim, Wan Ki Cho, Jae Joon Choi
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Patent number: 11408690Abstract: A method for producing an aluminum alloy clad material having a core material and a sacrificial anode material clad on at least one surface of the core material, wherein the core material comprises an aluminum alloy comprising 0.050 to 1.5 mass % (referred to as “%” below) Si, 0.050 to 2.0% Fe and 0.50 to 2.00% Mn; the sacrificial anode material includes an aluminum alloy containing 0.50 to 8.00% Zn, 0.05 to 1.50% Si and 0.050 to 2.00% Fe; the grain size of the sacrificial anode material is 60 ?m or more; and a ratio R1/R2 is 0.30 or less, wherein R1 (?m) is a grain size in a thickness direction and R2 (?m) is a grain size in a rolling direction in a cross section of the core material along the rolling direction; a production method thereof; and a heat exchanger using the clad.Type: GrantFiled: July 1, 2019Date of Patent: August 9, 2022Assignee: UACJ CORPORATIONInventors: Makoto Ando, Atsushi Fukumoto, Akio Niikura
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Patent number: 11272645Abstract: An electronic device and an electromagnetic shielding frame are provided. The electromagnetic shielding frame includes a ring-shaped portion and a plurality of soldering tabs that extend from the ring-shaped portion along a protruding direction. The soldering tabs are spaced apart from each other and are in a ring-shaped arrangement. At least one of the soldering tabs has a patterned slot layout so as to be defined as a patterned tab. A portion of the patterned slot layout of the patterned tab arranged away from the ring-shaped portion has a layout distance. The patterned slot layout is arranged along a first direction and a second direction. The first direction and the protruding direction have a first angle therebetween that is smaller than 90 degrees, and the second direction and the protruding direction have a second angle therebetween that is smaller than 90 degrees.Type: GrantFiled: September 1, 2020Date of Patent: March 8, 2022Assignee: WISTRON NEWEB CORPORATIONInventors: Jen-Yung Chang, Tiao-Ming Hsu
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Patent number: 10903186Abstract: An assembly that includes a first substrate, a second substrate, and a pair of bonding layers disposed between and bonded to the first and second substrates. The assembly further includes a solder layer disposed between the pair of bonding layers such that the solder layer is isolated from contacting the first substrate and the second substrate. The solder layer has a low melting temperature relative to a high melting temperature of the bonding layers. A coating is disposed over at least the pair of bonding layers and the solder layer such that the coating encapsulates the solder layer between the pair of bonding layers. The solder layer melts into a liquid form when the assembly operates at a temperature above the low melting temperature of the solder layer and the coating maintains the liquid form of the solder layer between the pair of bonding layers.Type: GrantFiled: October 19, 2018Date of Patent: January 26, 2021Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.Inventors: Shailesh N. Joshi, Naoya Take
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Patent number: 10751840Abstract: A multilayer composite bonding material with a plurality of thermal stress compensation layers is provided. The plurality of thermal stress compensation layers include a metal core layer, a pair of particle layers extending across the metal core layer such that the metal core layer is sandwiched between the pair of particle layers, and a pair of metal outer layers extending across the pair of particle layers such that the pair of particle layers are sandwiched between the pair of metal outer layers. A pair of low melting point (LMP) bonding layers extend across the pair of metal outer layers. The metal core layer, the pair of particle layers, and the pair of metal outer layers each have a melting point above a transient liquid phase (TLP) sintering temperature, and the pair of LMP bonding layers each have a melting point below the TLP sintering temperature.Type: GrantFiled: January 30, 2018Date of Patent: August 25, 2020Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.Inventors: Shailesh N. Joshi, Ercan M. Dede
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Patent number: 10636722Abstract: A reliability cover that is disposed over at least one of an integrated circuit package and a Si die of the integrated circuit package is disclosed. The integrated circuit package is mountable to a printed circuit board via a plurality of solder balls. The reliability cover is configured to reduce a difference in a coefficient of thermal expansion between the integrated circuit package and the printed circuit board, and between the Si die and a substrate of the integrated circuit package by a threshold value.Type: GrantFiled: September 26, 2017Date of Patent: April 28, 2020Assignee: Western Digital Technologies, Inc.Inventors: Lee Kong Yu, Sungjun Im, Chun Sean Lau, Yoong Tatt Chin, Paramjeet Singh Gill, Weng-Hong Teh
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Patent number: 10381223Abstract: A multilayer composite bonding material for transient liquid phase bonding a semiconductor device to a metal substrate includes thermal stress compensation layers sandwiched between a pair of bonding layers. The thermal stress compensation layers may include a core layer with a first stiffness sandwiched between a pair of outer layers with a second stiffness that is different than the first stiffness such that a graded stiffness extends across a thickness of the thermal stress compensation layers. The thermal stress compensation layers have a melting point above a sintering temperature and the bonding layers have a melting point below the sintering temperature. The graded stiffness across the thickness of the thermal stress compensation layers compensates for thermal contraction mismatch between the semiconductor device and the metal substrate during cooling from the sintering temperature to ambient temperature.Type: GrantFiled: November 28, 2017Date of Patent: August 13, 2019Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.Inventor: Shailesh N. Joshi
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Patent number: 10304697Abstract: An electronic device and a manufacturing method thereof. As non-limiting examples, various aspects of this disclosure provide an electronic device having a top side pin array, for example which may be utilized for three-dimensional stacking, and a method for manufacturing such an electronic device.Type: GrantFiled: October 5, 2017Date of Patent: May 28, 2019Assignee: Amkor Technology, Inc.Inventors: Devarajan Balaraman, Daniel Richter, Greg Hames, Dean Zehnder, Glenn Rinne
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Patent number: 10177079Abstract: A conductive connecting member formed on a bonded face of an electrode terminal of a semiconductor or an electrode terminal of a circuit board, the conductive connecting member comprising a porous body formed in such manner that a conductive paste containing metal fine particles (P) having mean primary particle diameter from 10 to 500 nm and an organic solvent (S), or a conductive paste containing the metal fine particles (P) and an organic dispersion medium (D) comprising the organic solvent (S) and an organic binder (R) is heating-treated so as for the metal fine particles (P) to be bonded, the porous body being formed by bonded metal fine particles (P) having mean primary particle diameter from 10 to 500 nm, a porosity thereof being from 5 to 35 volume %, and mean pore diameter being from 1 to 200 nm.Type: GrantFiled: March 18, 2011Date of Patent: January 8, 2019Assignee: FURUKAWA ELECTRIC CO., LTD.Inventors: Hideo Nishikubo, Shunji Masumori, Takuya Harada, Tomohiro Ishii, Hidemichi Fujiwara
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Patent number: 10150185Abstract: Produced is a metal ball which suppresses an emitted ? dose. Contained are the steps of melting a pure metal by heating the pure metal at a temperature which is higher than a boiling point of an impurity to be removed, higher than a melting point of the pure metal, and lower than a boiling point of the pure metal, the pure metal containing a U content of 5 ppb or less, a Th content of 5 ppb or less, purity of 99.9% or more and 99.995% or less, and a Pb or Bi content or a total content of Pb and Bi of 1 ppm or more, and the pure metal having the boiling point higher than the boiling point at atmospheric pressure of the impurity to be removed; and sphering the molten pure metal in a ball.Type: GrantFiled: February 4, 2014Date of Patent: December 11, 2018Assignee: Senju Metal Industry Co., Ltd.Inventors: Hiroyoshi Kawasaki, Takahiro Roppongi, Daisuke Soma, Isamu Sato
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Patent number: 10121753Abstract: A solder pad includes a surface. A tin layer is arranged on the surface. At least one out of a bismuth layer, an antimony layer and a nickel layer is arranged on the tin layer.Type: GrantFiled: July 6, 2017Date of Patent: November 6, 2018Assignee: Infineon Technologies AGInventors: Jens Oetjen, Stefan Macheiner
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Electrically conductive paste, and electrically conducive connection member produced using the paste
Patent number: 10046418Abstract: Providing the conductive paste for the material forming the conductive connecting member without disproportionately located holes (gaps), coarse voids, and cracks, which improves thermal cycle and is excellent in crack resistance and bonding strength.Type: GrantFiled: March 18, 2011Date of Patent: August 14, 2018Assignee: FURUKAWA ELECTRIC CO., LTD.Inventors: Shunji Masumori, Toshiaki Asada, Hidemichi Fujiwara -
Patent number: 9706662Abstract: An adaptive interposer is provided to be operably disposable between first and second solder materials of first and second electronic devices, respectively. The adaptive interposer includes a plate element formed to define cavities and third solder material disposable in the cavities to be electrically communicative with the first and second solder materials. The third solder material is more compliant and has a higher melting temperature than at least the second solder materials.Type: GrantFiled: June 30, 2015Date of Patent: July 11, 2017Assignee: RAYTHEON COMPANYInventors: Tse E. Wong, Kenneth T. Teshiba, Shea Chen
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Patent number: 9699910Abstract: A circuit structure is provided, which includes a plurality of conductive posts, and a plurality of first and second conductive pads formed on two opposite end surfaces of the conductive posts, respectively. A length of each of the first conductive pads is greater than a width of the first conductive pad so as to reduce an occupation area of the first conductive pad along the width and increase a distance between adjacent first conductive pads, thereby increasing the wiring density and meeting the wiring demand.Type: GrantFiled: August 7, 2014Date of Patent: July 4, 2017Assignee: Siliconware Precision Industries Co., Ltd.Inventors: Shao-tzu Tang, Ying-Chou Tsai
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Patent number: 9515444Abstract: A solder pre-form for soldering a coaxial cable to a connector body is provided with a plurality of flux grooves on a cable side and a connector side. The solder pre-form may also have a plurality of holes between the cable and connector sides. In a method of use, flux is applied to the flux grooves and the solder pre-form applied to encircle the outer conductor which is then inserted into the connector body and the solder pre-form melted to complete the solder interconnection. Where holes are present, flux may be applied to the connector side, passing through the holes also to the cable side.Type: GrantFiled: February 6, 2012Date of Patent: December 6, 2016Assignee: CommScope Technologies LLCInventor: Kendrick Van Swearingen
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Patent number: 9496458Abstract: A light emitting device includes an epitaxial region, an insulating layer on the epitaxial region, a bond pad on the insulating layer, and a crack reducing feature in the insulating layer. The crack reducing feature is configured to reduce the propagation of cracks in the insulating layer to an outside surface of the insulating layer. Related methods are also disclosed.Type: GrantFiled: March 8, 2013Date of Patent: November 15, 2016Assignee: Cree, Inc.Inventors: Matthew Donofrio, Michael Bergmann, Kevin Haberern, Kevin Schneider
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Patent number: 9487846Abstract: An electroconductive bonding material which has a high bonding strength to an inorganic nonmetal such as glass or a ceramic and which has excellent reliability in that it does not undergo peeling even when exposed to a high temperature has an alloy composition which comprises, in mass %, Zn: 0.1-15%, In: 2-16%, Sb: greater than 0% to at most 2%, optionally one or both of Ag: at most 2% and Cu: at most 1%, optionally at least one element selected from the group consisting of Ba, Ti, and Ca in a total amount of 0.01-0.15%, and a remainder of Sn. This electroconductive bonding material peels off when it is heated to at least its melting point and can be reused.Type: GrantFiled: August 30, 2013Date of Patent: November 8, 2016Assignee: Senju Metal Industry Co., Ltd.Inventors: Minoru Ueshima, Isamu Osawa
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Patent number: 9394619Abstract: Methods of forming a microelectronic packaging structure and associated structures formed thereby are described. Those methods and structures may include forming an opening in a dielectric material of a package substrate, and then plating a conductive interconnect structure in the opening utilizing a plating process. The plating process may comprises a conductive metal and a dopant comprising between about 0.05 and 10 percent weight, wherein the dopant comprises at least one of magnesium, zirconium and zinc.Type: GrantFiled: March 12, 2013Date of Patent: July 19, 2016Assignee: Intel CorporationInventors: Rajen S. Sidhu, Mukul P. Renavikar, Sandeep B. Sane
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Patent number: 9327364Abstract: A solder piece that has a rectangular parallelepiped shape formed by a punching process. Any one of the four surfaces of the rectangular parallelepiped other than the surface on which the shear droop portion generated by the punching process is formed and a surface opposite to the surface on which the shear droop portion is formed is a vacuum pickup surface. Each vacuum pickup surface is a sheared surface and extends along a longitudinal direction of the rectangular parallelepiped solder piece. The solder piece may be located in an open cavity in a supply tape with one of only the four vacuum pickup surfaces exposed to be available for vacuum pickup.Type: GrantFiled: January 15, 2015Date of Patent: May 3, 2016Assignee: Senju Metal Industry Co., Ltd.Inventors: Masahiko Abe, Koji Watanabe, Hideaki Takahashi, Masahiko Kanno, Masaya Ito
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Patent number: 9218988Abstract: A method of making a microelectronic assembly can include molding a dielectric material around at least two conductive elements which project above a height of a substrate having a microelectronic element mounted thereon, so that remote surfaces of the conductive elements remain accessible and exposed within openings extending from an exterior surface of the molded dielectric material. The remote surfaces can be disposed at heights from said surface of said substrate which are lower or higher than a height of the exterior surface of the molded dielectric material from the substrate surface. The conductive elements can be arranged to simultaneously carry first and second different electric potentials: e.g., power, ground or signal potentials.Type: GrantFiled: April 1, 2014Date of Patent: December 22, 2015Assignee: Tessera, Inc.Inventors: Belgacem Haba, Teck-Gyu Kang, Ilyas Mohammed, Ellis Chau
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Patent number: 9214443Abstract: The present invention provides a eutectic solder structure for a chip including a substrate and a solder structure on the substrate. The solder structure includes an alternate lamination of a plurality of first metal layers and a plurality of second metal layers, wherein each second metal layer has a continuous region and a plurality of openings and the melting point of the plurality of second metal layers is higher than that of the plurality of first metal layers. The eutectic solder structure for a chip also includes a chip on the solder structure, wherein the chip is bonded to the substrate by a eutectic reaction of the solder structure.Type: GrantFiled: May 7, 2014Date of Patent: December 15, 2015Assignee: Lextar Electronics CorporationInventor: Yi-Jyun Chen
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Patent number: 9198302Abstract: The present invention relates to a method of soldering an electronic component (3) to a substrate (1) with high accuracy using transient liquid phase soldering. The component (3) is exactly positioned above the substrate (1) with a handling tool, placed in the melted solder (2) and pressed against the substrate (1). The component (3) is then released and the solder (2) allowed solidifying. Due to the use of a solder (2) having a sufficiently high amount of a second metal or metal alloy of a higher melting point which only partly dissolves in the melted first metal or metal alloy of a lower melting point, a solid framework forms during the liquid phase soldering which inhibits a lateral movement of the placed component (3) during soldering. Since the positioning of the component (3) is made using exact reference features on the substrate (1), the whole soldering process results in a highly accurate lateral position of the soldered component.Type: GrantFiled: July 17, 2013Date of Patent: November 24, 2015Assignee: Koninklijke Philips N.V.Inventor: Gordon Patrick Rudolf Elger
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Patent number: 9157135Abstract: The present invention provides a high-temperature lead-free solder alloy which has no variation in strength of the soldered portion and has an excellent balance between strength and soldering properties, and a method for producing the alloy. The present invention relates to a lead-free jointing material made of an alloy of two elements A and B selected from elements other than Pb, wherein the element A has a melting point higher than a melting point of the element B, wherein the alloy is an alloy which has a room-temperature stable phase composed of the element B and a room-temperature stable phase AmBn composed of the elements A and B (provided that m and n are specific numerals in accordance with an alloy constituting a stable phase at room temperature) and satisfies AxB1-x (provided that 0<x<m(m+n)), and wherein the element A is supersaturatedly dissolved in the room-temperature stable phase composed of the element B.Type: GrantFiled: December 20, 2007Date of Patent: October 13, 2015Assignee: Sanyo Special Steel Co., Ltd.Inventors: Hiroki Ikeda, Katsu Yanagimoto, Noriaki Matsubara
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Publication number: 20150122874Abstract: A solder piece that has a rectangular parallelepiped shape formed by a punching process. Any one of the four surfaces of the rectangular parallelepiped other than the surface on which the shear droop portion generated by the punching process is formed and a surface opposite to the surface on which the shear droop portion is formed is a vacuum pickup surface. Each vacuum pickup surface is a sheared surface and extends along a longitudinal direction of the rectangular parallelepiped solder piece. The solder piece may be located in an open cavity in a supply tape with one of only the four vacuum pickup surfaces exposed to be available for vacuum pickup.Type: ApplicationFiled: January 15, 2015Publication date: May 7, 2015Applicant: Senju Metal Industry Co., Ltd.Inventors: Masahiko ABE, Koji WATANABE, Hideaki TAKAHASHI, Masahiko KANNO, Masaya ITO
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Patent number: 8999519Abstract: A solder joint manufactured of an alloy essentially composed of 0.01-7.6 wt % Cu, 0.001-6 wt % Ni, and the remaining of Sn. Each of Cu and Ni has a maximum concentration range. The lower limit of the range of Ni is 0.01 wt % and preferably 0.03 wt %. The upper limit of the range of Ni is 0.3 wt % and preferably 0.1 wt %. The lower limit of the range of Cu is 0.1 wt % and preferably 0.2 wt %. The upper limit of the range of Cu is 7 wt % and preferably 0.92 wt %. The invention includes the solder joint essentially having these compositions.Type: GrantFiled: October 20, 2008Date of Patent: April 7, 2015Assignee: Nihon Superior Sha Co., Ltd.Inventor: Tetsuro Nishimura
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Patent number: 8991679Abstract: A solder piece that has a rectangular parallelepiped shape formed by a punching process. Any one of the four surfaces of the rectangular parallelepiped other than the surface on which the shear droop portion generated by the punching process is formed and a surface opposite to the surface on which the shear droop portion is formed is sucked surface.Type: GrantFiled: September 30, 2011Date of Patent: March 31, 2015Assignee: Senju Metal Industry Co., Ltd.Inventors: Masahiko Abe, Koji Watanabe, Hideaki Takahashi, Masahiko Kanno, Masaya Ito
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Patent number: 8978959Abstract: A Ni—Fe-based alloy brazing filler material is provided comprising, in mass %, Fe: 21 to 40%; Cr: 10 to 30%; P: 7 to 11%; B: 0 to 5%; Si: 0 to 4.5%; V: 0 to 5%; Co: 0 to 5%; Mo: 0 to 5%; the balance being Ni and unavoidable impurities, wherein the mass ratio of Fe to P (Fe/P) is in a range of 2.6 to 5. The present invention provides a Ni—Fe-based alloy brazing filler material having a low melting temperature and a superior corrosion resistance and comprising raw materials that are relatively easily available, for use in manufacture of stainless-steel heat exchangers or the like.Type: GrantFiled: November 26, 2010Date of Patent: March 17, 2015Assignees: Sanyo Special Steel Co., Ltd., Tokyo Braze Co., Ltd.Inventors: Toshiyuki Sawada, Shingo Fukumoto, Kotaro Matsu
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Patent number: 8970026Abstract: A first set of electrically conductive cladding is disposed on an inner section of one external side of a package substrate. The first set electrically conductive cladding is fabricated with a first solder compound. A second set of electrically conductive cladding is disposed on an outer section of the one external side of the substrate. The second set of electrically conductive cladding consists of a second solder compound. The outer section can be farther away from a center of the one external side of the substrate than the inner section. During a reflow process, the first and second solder compounds are configured to become completely molten when heated and the first solder compound solidifies at a higher temperature during cool down than the second solder compound.Type: GrantFiled: February 12, 2013Date of Patent: March 3, 2015Assignee: Freescale Semiconductor, Inc.Inventors: George R. Leal, Leo M. Higgins, III, Tim V. Pham