The Bottom Wall Includes Upwardly Extending Flanges Which Overlap The Side Walls On The Outside Of The Box Patents (Class 229/122.3)
  • Patent number: 10403527
    Abstract: An upper cushioning material is placed on a substrate storing container in a packing box. The substrate storing container is placed on a lower cushioning material. The lower cushioning material is disposed in the packing box in such a manner that the substrate storing container is sandwiched in the vertical direction by an upper cushioning material and the lower cushioning material. Furthermore, the lower cushioning material is not in contact with any of a first side plate, a second side plate, a front plate and a back plate of the packing box, and a lower space is formed between the lower cushioning material and the first side plate, the second side plate, the front plate and the back plate of the packing box.
    Type: Grant
    Filed: August 1, 2013
    Date of Patent: September 3, 2019
    Assignee: MIRAIAL CO., LTD.
    Inventor: Tsuyoshi Nagashima
  • Patent number: 9486972
    Abstract: A machine for automated construction of a bulk bin includes an erecting and construction station, a collapsed body blank supply station and a bottom blank supply station. A body bank pick mechanism picks a collapsed body blank from the collapsed body blank supply station and moves the collapsed body blank into the erecting and constructing station. A body blank opening assembly at the erecting and constructing station opens the collapsed body blank and forms an opened body blank. A bottom blank pick mechanism picks a bottom blank from the bottom blank supply station. A conveying device moves the bottom blank to the erecting and constructing station and beneath the opened body blank. A bottom blank fixing system applies the bottom blank to the opened body blank with flaps of the bottom blank secured to side walls of the opened body blank to produce an open bulk bin structure.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: November 8, 2016
    Assignee: Wexxar Packaging, Inc.
    Inventors: Michael A. Mack, Jindai Huang
  • Patent number: 8919636
    Abstract: A container assembly. The container assembly includes a tube portion having a plurality of sides formed from an inner fiberboard layer, an outer fiberboard layer, and at least one corrugated layer sandwiched therebetween, an internal surface of the inner fiberboard layer having a first generally water-resistant coating, the inner fiberboard layer extending around a bottom of the corrugated layer and being adhered to at least a portion of the outer fiberboard layer. The container assembly further includes a base portion including a bottom panel and a plurality of flaps extending from the bottom panel, the base portion including a second generally water-resistant coating, the plurality of flaps overlapping a portion of the plurality of sides. The plurality of flaps is adhered to respective ones of the plurality of sides by one or more continuous adhesive lines.
    Type: Grant
    Filed: May 23, 2013
    Date of Patent: December 30, 2014
    Assignee: Packaging Corporation of America
    Inventors: Charles E. Bettinger, Kerry D. Wall, Keith A. Jackson
  • Patent number: 8662380
    Abstract: The inventive crate has a bottom base, two opposing side panels, two opposing interlocking end panels, and a top cap. The bottom base having a length and width larger than the X-width and Y-length dimensions of the cargo to be shipped, the opposing side panels are coextensive to the Y-length of the cargo as fitting within the bottom base lip and a height matching the cargo's Z-height. The interlocking end panels have a side interlock with a width slightly less than the thickness of the side panel, and a corner tab. When assembled, each side panel at each end inserts against the side interlocks at each corner compressively securing with the folding over of each corner tab crushingly sandwiching the side panel between the slightly crushed corner tab and center section as held fast by the bottom lip. The top cap covers the upper portion of the assembled panels.
    Type: Grant
    Filed: August 22, 2012
    Date of Patent: March 4, 2014
    Inventor: Daniel James Bonebrake
  • Patent number: 8448843
    Abstract: A container assembly is disclosed. The container assembly includes a tube portion including a plurality of sides. The container assembly further includes a base portion including a bottom panel and a plurality of flaps extending from the bottom panel. The plurality of flaps overlap a portion of the plurality of sides.
    Type: Grant
    Filed: July 2, 2009
    Date of Patent: May 28, 2013
    Assignee: Packaging Corporation of America
    Inventors: Charles E. Bettinger, Allen Keller, Kerry Wall
  • Patent number: 8348053
    Abstract: An adjacent article package for holding a consumer product and a promotional product includes a combining sleeve formed from a blank. The first container can be a pack of cigarettes and the second container can be a small package containing promotional products such as smokeless tobacco products. The adjacent article package can be sized to be compatible with cigarette cartons, cigarette display racks, tax-stamping equipment and the like.
    Type: Grant
    Filed: August 2, 2010
    Date of Patent: January 8, 2013
    Assignee: Philip Morris USA Inc.
    Inventors: Stephen J. Bellamah, William T. Griffin, Dominic J. C. Howard, William E. Tucker, Jr., John A. Konings, Xuan M. Pham
  • Patent number: 8250835
    Abstract: An airtight cover assembly includes a side panel folded around goods on a pallet presenting top and bottom opening, a top panel with a plurality of pouches positioned on an inside surface above a vented rigid plate, and a bottom panel encloses the pallet. Hook and loop closures secure the panel assembly. Panel inner and outer surfaces of a poly-vinyl chloride material bonded to an aluminum laminate enclose multiple layers of foam.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: August 28, 2012
    Inventor: Keith A. Kenneally
  • Patent number: 8056798
    Abstract: A reinforced fiberboard bulk materials container is provided that has low-fiber content and is humidity resistant. According to one embodiment, a fiberboard bulk materials container includes a plurality of fiberboard sidewalls forming a storage cavity and having a compression strength of 4 to 5 times the combined weight of cartons expected to be stacked above the bulk materials container, and a moisture-resistant polymer film wrapped around the outside of the sidewalls. The polymer film may substantially cover the sidewalls and extend from the top of the container to the bottom of the container along the sidewalls.
    Type: Grant
    Filed: September 7, 2010
    Date of Patent: November 15, 2011
    Assignee: Georgia-Pacific Corrugated LLC
    Inventor: Scott Clohessy
  • Patent number: 7690555
    Abstract: A corrugated bulk container for shipping, storing and dispensing liquids and semi-liquid fluids. The container is a laminated triple wall open-ended tube having side walls and end walls, and a bag assembly is supported in the tube for containing the liquid or semi-liquid fluid. The bag assembly includes a bag having a fill valve and a dispensing valve attached to it, a bag cassette to which a bottom end of the bag is attached, and a fill valve support plate to which a top end of the bag is attached. The bag cassette has structure to receive and hold the dispensing valve in position relative to a dispensing valve opening in the tube, and the fill valve support plate has structure to receive and support the fill valve. The container is attached to a pallet by severable structure, and the fill valve support plate is attached to the tube by severable structure so that the bag assembly can be removed from the container, for easy collapse of the container for disposal or recycling.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: April 6, 2010
    Assignee: International Paper Company
    Inventors: Michael A Churvis, Larry A Gates, William F Moss, Pamela Jean Riggins
  • Patent number: 7607564
    Abstract: A corrugated bulk container for shipping, storing and dispensing liquids and semi-liquid fluids. The container is a laminated triple wall open-ended tube having side walls and end walls, and a bag assembly is supported in the tube for containing the liquid or semi-liquid fluid. The bag assembly includes a bag having a fill valve and a dispensing valve attached to it, a bag cassette to which a bottom end of the bag is attached, and a fill valve support plate to which a top end of the bag is attached. The bag cassette has structure to receive and hold the dispensing valve in position relative to a dispensing valve opening in the tube, and the fill valve support plate has structure to receive and support the fill valve. The container is attached to a pallet by severable structure, and the fill valve support plate is attached to the tube by severable structure so that the bag assembly can be removed from the container, for easy collapse of the container for disposal or recycling.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: October 27, 2009
    Assignee: International Paper Co.
    Inventors: Michael Churvis, Lawrence A. Gates, William F. Moss, Pamela Jean Riggins
  • Patent number: 7604156
    Abstract: A reinforced fiberboard bulk materials container is provided that has low-fiber content and is humidity resistant. According to one embodiment, a fiberboard bulk materials container includes a plurality of fiberboard sidewalls forming a storage cavity and having a compression strength of 4 to 5 times the combined weight of cartons expected to be stacked above the bulk materials container, and a moisture-resistant polymer film wrapped around the outside of the sidewalls. The polymer film may substantially cover the sidewalls and extend from the top of the container to the bottom of the container along the sidewalls. A method for forming the bulk materials container includes stretch-wrapping the polymer film around the container sidewalls.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: October 20, 2009
    Assignee: Georgia-Pacific Corrugated LLC
    Inventor: Scott Clohessy
  • Patent number: 7462147
    Abstract: A method for forming a container having container side walls and a lid. The container side walls have end edges. The lid has a central panel, side panels attached to the central panel by score lines, and an annular crushed area conterminous with the score lines in the central panel. The liners and the corrugated material are crushed together in the crushed area. In the method the container walls are opened, the lid blank and the container walls are moved relative to each other until the end edges of the container side walls are aligned with the crushed area, the container side walls and the lid are moved relatively toward each other until the container side walls are seated in the crushed area, the lid side panels are folded onto the container side walls and fastened to the container side walls. In one embodiment the lid is of fiberboard material and the side walls of the container are aligned with the score lines of the lid.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: December 9, 2008
    Assignee: International Paper Company
    Inventors: Joe Ludovissie, Charles C. Habeger, Jr., Randall T. Telling
  • Patent number: 7458502
    Abstract: A container has side walls of substantially equal height and top and bottom lids. Each lid has a central panel and side panels attached to the central panel by score lines. The lids have an annular crushed area in the central panel which is conterminous with the score lines. The container side walls fit into the annular crushed area. The bottom lid side panels are fastened to the container side walls.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: December 2, 2008
    Assignee: International Paper Company
    Inventors: Charles C Habeger, Jr., Randall T Telling
  • Patent number: 7455215
    Abstract: Shipping containers that are convertible to display containers are disclosed. The containers comprise wrap around outer shells of the general type known as “Bliss” wraps, in combination with interior vertical support structures. The invention presents improved two- and three-piece container constructions, having improved side-to-end panel connections for improved tray strength upon conversion to a display configuration, as well as a variety of interior divider/support options. By advantageous adhesive application together with specialized opening structures such as tear strips, lines of weakness and/or hand holes, various different conversion configurations are provided.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: November 25, 2008
    Assignee: Smurfit-Stone Container Enterprises, Inc.
    Inventors: Michael B. McLeod, Oscar Rochefort
  • Patent number: 7383979
    Abstract: A blank for a container lid having at least one layer of corrugated material to which liner material is attached on both sides of the corrugated material. The blank has a central panel. There are side panels attached to each side of the central panel by score lines. Each of the side panels is substantially the same length as the central panel side to which it is attached. The central panel has an annular area conterminous with the score lines attaching the side panels. The annular area is crushed, the liners and corrugated material being crushed together.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: June 10, 2008
    Assignee: Weyerhaeuser Company
    Inventors: Charles C. Habeger, Jr., Randall T. Telling
  • Patent number: 7066379
    Abstract: Shipping containers that are convertible to display containers are disclosed. The containers comprise wrap around outer shells of the general type known as “Bliss” wraps, in combination with interior vertical support structures. The invention presents improved two- and three-piece container constructions, having improved side-to-end panel connections for improved tray strength upon conversion to a display configuration, as well as a variety of interior divider/support options. By advantageous adhesive application together with specialized opening structures such as tear strips, lines of weakness and/or hand holes, various different conversion configurations are provided.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: June 27, 2006
    Assignee: Smurfit-Stone Container Enterprises, Inc.
    Inventors: Michael B. McLeod, Oscar Rochefort
  • Patent number: 6906299
    Abstract: A container for microwave heating of a food product, and a method of fabricating such a container, wherein the container includes a tub assembly having a moisture-impervious floor and one or more sidewalls. A quantity of food product, such as popcorn, is placed in a pocket formed in a sheet of barrier material, and a continuous heat seal is formed between the floor of the tub and the sheet of barrier material. A microwave susceptor can be disposed to the floor for heating the food product.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: June 14, 2005
    Inventor: Jeffrey T. Watkins
  • Patent number: 6824042
    Abstract: A foldable tote box comprises two side-wall panels, each having four holding tabs near each corner of the panel, and two end-wall panels, each having two corner wing panels on each of which two locking insert tabs are formed to be engaged with the holding tabs on the corresponding side-wall panels. The tote box further comprises at least one cover which comprises a base panel, two side panels, two end panels, and four corner panels that are integrally connected to the end panels. The cover has locking insert tabs on the side panels and holding tabs formed on the corner panels such that the locking insert tabs are pressed and inserted through the holding tabs and held by the holding tabs when the side panels and end panels are folded upward to form the covers.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: November 30, 2004
    Assignee: Merryland Products, Inc.
    Inventor: Lawrence H. Y. Chu
  • Publication number: 20040188506
    Abstract: A collapsible, reusable box construction (10′) for transporting horticultural products which comprises a body unit (11′) including an elongated rectangular body member (20′) having a plurality of independent panels (22′) (23′) (23′)(24′), the upper and lower portions of which are further provided with mounting apertures (29) and registration slots (28); wherein the upper and lower portions of the body member (20′) are adapted to be hingedly yet releasably received in oppositely faced channels (42) and (38) formed in a lid unit (13) and a base unit (12) and which are further provided with mounting apertures (49) and (33) respectively, which are adapted to receive mounting plugs (50) for connecting the lid unit (13) and the base unit (12) to the body unit (11).
    Type: Application
    Filed: March 26, 2003
    Publication date: September 30, 2004
    Inventor: Mark Tracy Lane
  • Publication number: 20030116613
    Abstract: Shipping containers that are convertible to display containers are disclosed. The containers comprise wrap around outer shells of the general type known as “Bliss” wraps, in combination with interior vertical support structures. The invention presents improved two- and three-piece container constructions, having improved side-to-end panel connections for improved tray strength upon conversion to a display configuration, as well as a variety of interior divider/support options. By advantageous adhesive application together with specialized opening structures such as tear strips, lines of weakness and/or hand holes, various different conversion configurations are provided.
    Type: Application
    Filed: September 6, 2002
    Publication date: June 26, 2003
    Inventors: Michael B. McLeod, Oscar Rochefort
  • Publication number: 20030094483
    Abstract: A foldable tote box is made of one-piece board of corrugated plastic. It comprises a rectangular bottom panel of two side edges and two end edges, a pair of side-wall panels, a pair of end wall panels, and two pairs of corner filler beam panels. Each side-wall panel has a folding edge integrally connected to the side edge of the bottom panel, and is folded along a first scored folding line at the folding edge, and has a cover panel connected to its top edge and two end edges defining a width of the side-wall panel and the height of the box. The end-wall panels are respectively integrally connected to and extended from the end edges of the bottom panel and folded along second scored folding lines. Each pair of corner filler beam panels is connected to the end edges of each end-wall panel. Each filler beam panels extends from the end edge of the end-wall panel and is folded along a third scored folding line to form a hollow support beam.
    Type: Application
    Filed: November 4, 2002
    Publication date: May 22, 2003
    Applicant: Merryland Products, Inc.
    Inventor: Lawrence H. Y. Chu
  • Publication number: 20030094484
    Abstract: A foldable tote box comprises two side-wall panels, each having four holding tabs near each corner of the panel, and two end-wall panels, each having two corner wing panels on each of which two locking insert tabs are formed to be engaged with the holding tabs on the corresponding side-wall panels.
    Type: Application
    Filed: November 4, 2002
    Publication date: May 22, 2003
    Applicant: Merryland Products, Inc.
    Inventor: Lawrence H. Y. Chu
  • Patent number: 6488200
    Abstract: A crate-tray, for transporting and displaying goods that cannot be easily stacked. The crate-tray comprising a tray-deck having edges along the perimeter of the tray-deck; a plurality of tray-walls formed along the tray-deck edges; and a plurality of tabs with a corresponding plurality of hinges, the tabs incised on the tray-deck and positioned with the corresponding hinges generally along the edges of the tray-deck, the tabs capable of opening from the deck to an extended position.
    Type: Grant
    Filed: August 29, 2000
    Date of Patent: December 3, 2002
    Assignee: Cherokee Manufacturing, Inc.
    Inventor: Robert F. Jensen, Jr.
  • Patent number: 6474541
    Abstract: A foldable tote box is made of one-piece board of corrugated plastic. It comprises a rectangular bottom panel of two side edges and two end edges, a pair of side-wall panels, a pair of end wall panels, and two pairs of corner filler beam panels. Each side-wall panel has a folding edge integrally connected to the side edge of the bottom panel, and is folded along a first scored folding line at the folding edge, and has a cover panel connected to its top edge and two end edges defining a width of the side-wall panel and the height of the box. The end-wall panels are respectively integrally connected to and extended from the end edges of the bottom panel and folded along second scored folding lines. Each pair of corner filler beam panels is connected to the end edges of each end-wall panel. Each filler beam panels extends from the end edge of the end-wall panel and is folded along a third scored folding line to form a hollow support beam.
    Type: Grant
    Filed: July 30, 1999
    Date of Patent: November 5, 2002
    Inventor: Lawrence H. Y. Chu
  • Publication number: 20010027992
    Abstract: This invention relates to a collapsible packaging sleeve made of a foamed polyolefin material such as polypropylene. The sleeve may be formed from one or more sheets of material joined into a continuous ring, or it may be assembled from separable sleeve parts. The collapsiblity is provided by the removal of material from the sheet(s) to create a recess within the sheet defining a region of reduced thickness. When bent about the region of reduced thickness, the material undergoes the well-known transformation known as “whitening”, enabling it to perform repeated hinging movements.
    Type: Application
    Filed: March 23, 2001
    Publication date: October 11, 2001
    Inventor: Barry Francis Strong
  • Patent number: 6270007
    Abstract: A stackable crate for transporting potted plants and the like includes opposing trays spaced apart by support structures. The trays form a top and bottom for the stackable crate. Each of the trays have side walls and end walls. The side walls are orthogonal to the end walls to thereby define four corners for the opposing trays. Each of the support structures has a plurality of upstanding panels which define interior and exterior walls for the stackable crate. Two of the upstanding panels are parallel and joined at their ends by one other upstanding panel of the plurality of upstanding panels so to form corners for the support structures. At least one of the corners so formed is an exterior corner for the stackable crate. The support structures are configured relative to the opposing trays such that each of the exterior corners are in substantial abutting alignment with each of the corners of the opposing trays to thereby form substantially closed ends and partially open sides for the stackable crate.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: August 7, 2001
    Assignee: Cherokee Manufacturing
    Inventor: Robert F. Jensen, Jr.