Abstract: The present invention concerns an insulating joint for electrically insulating a pair of adjacent rail sections of a railway track, each rail section extending along a longitudinal axis and defining at least one connecting surface substantially perpendicular to the longitudinal axis and a plurality of lateral surfaces extending along the longitudinal axis. The insulating joint comprises a joint body having substantially the same cross section as the rail sections and defining two contacting surfaces, each contacting surface being intended to be in contact with the connecting surface of one of the rail sections. The joint body is made from an insulating material comprising a reinforcing structure made of metal or carbon fibers, the reinforcing structure being placed inside of the joint body with a distance from the contacting surfaces.

Abstract: Systems and methods of the invention relate to transferring energy from a vehicle to a device via a track circuit. Embodiments of the present invention include a power source of a vehicle that can be utilized to transfer energy through a track circuit to a device coupled thereto. The track circuit can include a section of track having a first pair of insulated joints located on a first rail and a second pair of insulated joints on a second rail, each pair separated by a distance. Moreover, a signal can be communicated to the vehicle based on receipt of the transferred energy.

Abstract: A rail joint bar for use in an insulated lap joint assembly includes a longitudinal extending body defining a plurality of holes therein for receiving fasteners. The body has a first end and a second end positioned at opposite ends of the body relative to a longitudinal direction of the body. The body is bent forming a first portion adjacent to the first end, a second portion adjacent to the second end and spaced from the first portion in the longitudinal direction, and an intermediate portion defined therebetween and positioned between the first and second ends. The first portion and the second portion are substantially parallel to each other and, and the intermediate portion of the body is configured to accommodate an increase in thickness of a web section at a point where two railroad rails are joined.

Abstract: A rail joint arrangement comprises two rails. The rails have adjacent rail ends separated and thereby forming a gap. The rails have a top end containing a rail head and a bottom end. The gap is defined between the top end and the bottom end of the rails, and the width of the gap is non-uniform throughout its entire length. In addition, the rail joint arrangement comprises at least one electric insulator positioned within the gap. The rail joint arrangement is fastened together by a rail joint bar attaching the two rails together.

Abstract: A rail joint assembly is provided for joining abutting railroad rails with an electrically-insulated joint. The rail joint assembly comprises abutting railroad rails compressing an insulating gasket therebetween and rail joint bars secured through a plurality of holes by fasteners to the adjacent railroad rails. The rail joint bars comprise a body and an insulating spacer comprising a porous mesh screen and washer. A layer of epoxy is sandwiched between a rail joint bar and railroad rail and comprises a rigid epoxy on lateral portions of a first side of a rail joint bar and a flexible epoxy placed on a central portion of the first side of a rail joint bar. Rail joint bars are rectangular shaped and may have a cutout.

Abstract: A lap joint assembly that includes two spaced apart mating railroad end sections that are double bent and machine tapered and trimmed to conform in spatial alignment with one another, an electrical insulating material positioned between the two machined mating rail sections and at least one fastener attaching the machined railroad rail sections to one another.

Abstract: An end post for a rail joint assembly comprising: a top portion having a profile substantially identical to cross-sectional shapes of rail head sections of first and second rails of the rail joint assembly; a base; and a stem disposed between the top portion and the base; wherein one or more of the top portion, base and stem comprise a plurality of pieces of a first electrically insulating material disposed on or in a second electrically insulating material. The plurality of pieces are preferably spaced apart and may have a substantially disc-shape or a substantially cylindrical-shape, and are preferably made from a ceramic material such as zirconium dioxide, aluminum oxide or silicon nitride, where the second electrically insulating material comprises a polymeric material, such as polyurethane.

Abstract: A rail joint arrangement comprises two rails. The rails have adjacent rail ends separated and thereby forming a gap. The rails have a top end containing a rail head and a bottom end. The gap is defined between the top end and the bottom end of the rails, and the width of the gap is non-uniform throughout its entire length. In addition, the rail joint arrangement comprises at least one electric insulator positioned within the gap. The rail joint arrangement is fastened together by a rail joint bar attaching the two rails together.

Abstract: An end post for a rail joint assembly comprising: a top portion having a profile substantially identical to cross-sectional shapes of rail head sections of first and second rails of the rail joint assembly; a base; and a stem disposed between the top portion and the base; wherein one or more of the top portion, base and stem comprise a plurality of pieces of a first electrically insulating material disposed on or in a second electrically insulating material. The plurality of pieces are preferably spaced apart and may have a substantially disc-shape or a substantially cylindrical-shape, and are preferably made from a ceramic material such as zirconium dioxide, aluminum oxide or silicon nitride, where the second electrically insulating material comprises a polymeric material, such as polyurethane.

Abstract: A rail joint assembly is provided for joining abutting railroad rails with an electrically-insulated joint. The rail joint assembly comprises abutting railroad rails compressing an insulating gasket therebetween and rail joint bars secured through a plurality of holes by fasteners to the adjacent railroad rails. The rail joint bars comprise a body and an insulating spacer comprising a porous mesh screen and washer. A layer of epoxy is sandwiched between a rail joint bar and railroad rail and comprises a rigid epoxy on lateral portions of a first side of a rail joint bar and a flexible epoxy placed on a central portion of the first side of a rail joint bar. Rail joint bars are rectangular shaped and may have a cutout.

Abstract: A rail joint assembly is provided for joining abutting railroad rails with an electrically-insulated joint. The rail joint assembly comprises abutting railroad rails compressing an insulating gasket therebetween and rail joint bars secured through a plurality of holes by fasteners to the adjacent railroad rails. The rail joint bars comprise a body and an insulating spacer comprising a porous mesh screen and washer. A layer of epoxy is sandwiched between a rail joint bar and railroad rail and comprises a rigid epoxy on lateral portions of a first side of a rail joint bar and a flexible epoxy placed on a central portion of the first side of a rail joint bar. Rail joint bars are rectangular shaped and may have a cutout.

Abstract: An apparatus for electrically insulating a pair of adjacent rail sections that form separate electrical signal circuits includes a pair of electrically insulating end posts positioned in a space provided between the adjacent rail sections. A metallic separator is disposed between the pair of electrically insulating end posts. Both the electrically insulating end posts and the metallic separator have a cross sectional configuration substantially the same as the cross sectional configuration of the adjacent rail sections. The adjacent rail sections are mechanically connected by a pair of connecting bars that are electrically insulated from and adhesively bonded to the adjacent rail sections. In another embodiment guard rail sections are insulated from each other by a pair of electrically insulating end posts positioned in a space provided between the individual guard rail sections.

Abstract: A mount for a railroad rail having an inner side turned toward another such rail and an outer side turned away from the other rail has a one-piece base supported on the ground under the one rail and formed with an upwardly open recess having inner and outer base flanks respectively generally under and parallel to the inner and outer sides, the outer base flank being formed as an inwardly overhanging ridge. An insert attached to the rail and received in the recess has respective inner and outer insert edges, the former of which is overhung by the ridge. An elastomeric body lies between the inner flank and inner edge and supports the insert in the base. Due to the overhang of the base edge, it is possible to make the base in one piece at least outward from a location underneath the rail. Thus there is no need to make the base from two parts split along a horizontal plane and requiring tedious assembly in the field.

Abstract: An insulated joint is provided for use between sections of rail that are disposed in adjacent signal circuits. The insulated joint includes a separator disposed between a pair of dielectric end posts. The end posts have a plan configuration substantially identical to the cross section of the rail sections with which they are used. The separator is constructed from a material having sufficient strength to enable it to withstand the forces exerted by the wheels of the train. The insulating fabric disposed between the joint bar and the rail is removed at least in the portion thereof adjacent the separator head portion thereby avoiding the problem of having the insulating fabric wear adjacent the separator. In locations where the separator would be subject to greater than normal forces, a head portion with a height greater than that of the rail sections is provided to increase the strength of the separator.

Abstract: An electrically insulated rail joint is protected from electrical shorting by laying an adhesive tape against the undersides and around the toes of the rails across their juncture. The adhesive tape has a thin plastic film backing which is exceedingly stretchy and a thick adhesive which is tacky, stretchy, self-sealing and more adhesive than cohesive.