Dish- Or Cone-shaped Impeller Patents (Class 239/703)
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Patent number: 11154883Abstract: A shield member (14) is provided on an outer peripheral side of a front surface section (9D) of a shaping air spurting member (9) and is formed of an annular body radially extending to shield electric flux lines traveling toward rotary atomizing head (4) from each of electrodes (6C) in an external electrode member (6). A tubular insulating member (15) formed of an insulating material covering an outer peripheral surface (9B) of the shaping air spurting member (9) is provided on an outer peripheral side of the shaping air spurting member (9). Further, a discharge buffering member (16) formed of an annular self-returning insulator or semi-conductive material is provided in a position where the shield member (14) is separated from the insulating member (15) between the shield member (14) and the insulating member (15).Type: GrantFiled: August 16, 2018Date of Patent: October 26, 2021Assignee: ABB SCHWEIZ AGInventor: Yukio Yamada
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Patent number: 10857560Abstract: A rotary atomization type painting device includes an atomization head that supplies paint from a paint supply machine. The atomization head has an outer member that includes a truncated conical body, and an inner member that is disposed inside the outer member. The inner member has an annular protruding part that protrudes toward a large diameter side opening. The paint is lead out from a plurality of lead-out holes of the inner member to a root of the annular protruding part. At a root position in an axial direction, an angle in a lead-out direction of each of the lead-out holes with respect to an axis, and an angle of an inner surface of the annular protruding part with respect to the axis are made equal.Type: GrantFiled: July 20, 2016Date of Patent: December 8, 2020Assignee: HONDA MOTOR CO., LTD.Inventors: Naoki Kishimoto, Masaaki Shoji, Hiroko Koike, Koji Ikeda, Osamu Yashima
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Patent number: 9901942Abstract: Various exemplary illustrations of an electrode assembly for an electrostatic atomizer, for example for a rotation atomizer, and exemplary methods of making and/or using the same, are disclosed. An exemplary electrode assembly may include an electrode holder arrangement for holding at least one electrode creating an electrostatic field about a symmetrical axis, wherein there is a dielectric material for influencing a discharge current component extending in the direction of the symmetrical axis.Type: GrantFiled: March 19, 2010Date of Patent: February 27, 2018Assignee: Duerr Systems GmbHInventors: Hans-Jürgen Nolte, Andreas Fischer, Peter Marquardt, Jürgen Berkowitsch, Joachim Schneider
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Patent number: 9498785Abstract: An electrostatic spraying device includes a device body having a paint supply passage, a paint nozzle located on a distal end of the device body and having a paint flow passage communicating with the paint supply passage and a paint outlet, a high-voltage generating part configured to generate high voltage with which paint is charged, and a high-voltage electrode disposed a predetermined distance backwardly away from the paint outlet on an outer periphery of the device body, so as to be separated from the paint flow passage. The device further includes a conductor located between the high-voltage generating part and the high-voltage electrode, a spring located between the high-voltage electrode and the conductor, a high-voltage electrode case detachably attached to the device body to enclose the high-voltage electrode, and a grip mounted on an end of the device body, which end is located opposite the paint nozzle.Type: GrantFiled: October 3, 2012Date of Patent: November 22, 2016Assignee: ASAHI SUNAC CORPORATIONInventors: Nobuyasu Sakurai, Shinya Oda, Kenzo Yanagida
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Patent number: 9346064Abstract: A rotary atomizing applicator includes a shaping air system having first orifices discharging air against the outer surface of the bell cup, with the air following the bell cup and being released from the bell cup at the forward edge of the bell cup. A terminal portion of the outer surface of the bell cup directs the flow of air to shape the pattern of coating released from the bell cup. A second pattern of air is directed from outwardly and behind the bell cup inwardly toward the forward edge of the bell cup.Type: GrantFiled: September 16, 2005Date of Patent: May 24, 2016Assignee: Carlisle Fluid Technologies, Inc.Inventors: David M. Seitz, Kui-Chiu Kwok
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Patent number: 9233381Abstract: A rotary atomizer head 1 with a bell-shaped atomizer head body 2 and a functional member 4 removably attachable thereto, which can be more easily and reliably positioned, and cleaned. The functional member 4 has a front wall 12 that has paint outlets 24, a sidewall 14 of the paint space S extending continuously in a circumferential direction, and a plurality of legs 16 having claws 16a, which engage with a circumferential groove 18 formed in a peripheral wall 8 of a central recess 6 of the atomizer head body 2. The peripheral wall 8 of central recess 6 has an inclined wall. The sidewall 14 has an outer circumferential surface 14a and an inner circumferential surface 14b, wherein the peripheral wall 8 and outer circumferential surface 14a have complementary configurations.Type: GrantFiled: July 5, 2012Date of Patent: January 12, 2016Assignee: Ransburg Industrial Finishing K.K.Inventors: Masahiko Motozaki, Ryuji Tani
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Patent number: 9214365Abstract: A two-fluid nozzle 34 for spraying, toward a processing target object, droplets of a processing solution which are formed by mixing the processing solution discharged from a liquid discharge portion 48 and a gas discharged from a gas discharge opening 52 can uniformly spray the droplets of the processing solution having small diameters. Here, the liquid discharge portion 48 includes a multiple number of liquid discharge openings 47 arranged along a circle inside the gas discharge opening 52, and the multiple number of liquid discharge openings 47 discharge the processing solution in an outward direction of the circle.Type: GrantFiled: June 21, 2012Date of Patent: December 15, 2015Assignee: TOKYO ELECTRON LIMITEDInventors: Yoshihiro Kai, Satoshi Kaneko
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Patent number: 9180541Abstract: A solder-flux composition is sprayed onto a substrate by rotating the solder-flux composition inside a spray cap, and before the solder-flux liquid exits the spray cap, perturbing the flow thereof with a fluid.Type: GrantFiled: July 2, 2012Date of Patent: November 10, 2015Assignee: INTEL CORPORATIONInventors: Harikrishnan Ramanan, Nitin Deshpande, Sabina J. Houle
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Publication number: 20150060579Abstract: A system including an electrostatic spray system, including a handheld spray coating device, a rotary atomizer coupled to the handheld spray coating device, wherein the rotary atomizer atomizes a liquid flowing through the handheld spray coating device, and an indirect charging device coupled to the handheld spray coating device, wherein the indirect charging device is configured to electrostatically charge the liquid exiting the rotary atomizer.Type: ApplicationFiled: August 18, 2014Publication date: March 5, 2015Inventors: Steven A. Myers, Payton X. Cozart, Kyle F.M. Miller
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Patent number: 8905325Abstract: This spraying member (10) comprises at least one outer bowl (100) and one inner bowl (200), each bowl defining a spraying edge (101, 201), one inner spreading surface (102, 202) and one outer surface (103, 203). The inner bowl (200) is positioned radially on the inside of the outer bowl (100), whereas a volume (V1) defined between the inner surface (102) of the outer bowl (100) and the outer surface (203) of the inner bowl (200) has a thickness (e), corresponding to the distance between this inner surface (102) and this outer surface (203), decreasing between a first value (e1), taken at the zone for inlet of cleaning product into the volume (V1), and a second value (e2), taken at the spraying edge (101) of the outer bowl (100). The spraying member (10) comprises means (68) for the central supply of the inner spreading surfaces (102, 202).Type: GrantFiled: April 22, 2008Date of Patent: December 9, 2014Assignee: Sames TechnologiesInventors: Patrick Ballu, Sylvain Perinet
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Patent number: 8851399Abstract: The invention relates to a member (10) for spraying a coating product comprising a primary surface (20) for spreading the product and at least two secondary, inner (21) and outer (22) surfaces for spreading the product that extend downstream of the primary surface (20), the primary (20) and secondary (21, 22) surfaces being coaxial (X10-X10), the downstream portions of the secondary surfaces (21, 22) defining an inner spraying edge (23) and an outer spraying edge (24). The downstream portions (21b, 22b) of the secondary surfaces (21, 22) have, relative to one another, directions (A21, A22) that are overall divergent towards the downstream direction. The inner edge (23) has a diameter substantially smaller than the diameter of the outer edge (24).Type: GrantFiled: April 22, 2008Date of Patent: October 7, 2014Assignee: Sames TechnologiesInventors: Patrick Ballu, Philippe Foury, Djamel Merabet, Philippe Provenaz, Eric Prus
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Patent number: 8794177Abstract: A coating apparatus has a rotary atomizing head that discharges paint to a work, and an air injecting unit that injects annular shaping air towards an outer peripheral edge portion of the rotary atomizing head. The air injecting unit has first air injecting ports and second air injecting ports. First air of relatively high wind speed is injected from the first air injecting ports and second air of relatively low wind speed is injected from the second air injecting ports.Type: GrantFiled: July 12, 2012Date of Patent: August 5, 2014Assignee: Honda Motor Co., Ltd.Inventors: Masaki Shigekura, Kohei Ogata, Gaku Kawabe
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Patent number: 8720797Abstract: A rotary atomizing head 1, which has an inner peripheral surface 2 whose diameter increases from a bottom 21 of the inner peripheral surface toward a tip thereof, and atomizes and releases paint by applying a centrifugal force generated by rotation to the paint supplied to the bottom of the inner peripheral surface, includes a paint supply nozzle 11 for supplying the paint and a cleaning solution to the bottom of the inner peripheral surface, and the paint supply nozzle has a nozzle hole 10a for discharging the paint and the cleaning solution from a rotation center O portion of the rotary atomizing head in a direction substantially perpendicular to a rotation axis of the rotary atomizing head. The rotary atomizing head 1 also includes a dam portion 4 that is provided in an intermediate portion between the bottom and the tip of the inner peripheral surface and dams the paint and the cleaning solution supplied from the paint supply nozzle to the bottom and flow along the inner peripheral surface toward the tip.Type: GrantFiled: May 23, 2008Date of Patent: May 13, 2014Assignees: Toyota Jidosha Kabushiki Kaisha, Ransburg Industrial Finishing K.K.Inventors: Isamu Yamasaki, Atsuo Nabeshima, Michio Mitsui, Toshio Hosoda
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Publication number: 20140091156Abstract: A rotary atomizer spray coating device, in certain embodiments, has a bell cup with a generally parabolic flow surface. This generally parabolic flow surface provides additional surface area for dehydration of coating fluids, thereby improving color matching as compared to traditional bell cups, for example, by affording capability for higher wet solids content. In addition, the coating fluid accelerates along the generally parabolic flow surface, resulting in the fluid leaving the bell cup at a greater velocity than in traditional bell cups. Furthermore, a splash plate disposed adjacent the bell cup, in certain embodiments, is designed such that fluid accelerates through an annular area between the splash plate and the generally parabolic flow surface.Type: ApplicationFiled: December 6, 2013Publication date: April 3, 2014Inventors: David M. Seitz, Roger T. Cedoz
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Patent number: 8602326Abstract: A rotary atomizer spray coating device, in certain embodiments, has a bell cup with a generally parabolic flow surface. This generally parabolic flow surface provides additional surface area for dehydration of coating fluids, thereby improving color matching as compared to traditional bell cups, for example, by affording capability for higher wet solids content. In addition, the coating fluid accelerates along the generally parabolic flow surface, resulting in the fluid leaving the bell cup at a greater velocity than in traditional bell cups. Furthermore, a splash plate disposed adjacent the bell cup, in certain embodiments, is designed such that fluid accelerates through an annular area between the splash plate and the generally parabolic flow surface.Type: GrantFiled: July 3, 2007Date of Patent: December 10, 2013Inventors: David M. Seitz, Roger T. Cedoz
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Patent number: 8590807Abstract: The present disclosure describes an atomizer having a body with an inner portion and an outer portion; an atomizer member; and outlet channels about the spraying axis (X1) for ejecting air so as to shape the spray of material. The atomizer also has an outlet chamber communicating with the outlet channels; and an inlet duct for feeding air to the outlet channels. The atomizer also includes at least two intermediate chambers juxtaposed and extending about the spraying axis (X1); axial intermediate channels, two juxtaposed intermediate chambers being interconnected via a set of intermediate channels distributed about the spraying axis (X1); and outlet ducts distributed about the spraying axis (X1).Type: GrantFiled: December 1, 2009Date of Patent: November 26, 2013Assignee: Sames TechnologiesInventors: Samuel Callendret, Olivier Gourbat, Sylvain Perinet, Patrick Ballu, Franck Gerstch, David Vincent
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Publication number: 20130206874Abstract: The rotary atomizing painting device is provided with a bell cup (3) disposed at the most front part in the paint spray direction X and axially supported by a rotating shaft (2b) and a shaping air ring (4) disposed rearward of this bell cup (3) in the paint spray direction and in which a plurality of discharge openings (4a) is formed on the periphery centered on the rotating shaft (2b). The plurality of discharge openings (4a) is formed such that the axial direction of the plurality of discharge openings (4a) is in a direction and a slant to the rotating shaft (2b). The axial direction of the plurality of discharge openings (4a) is formed to aim at a back surface part (3b), which is a part on the back surface side of the bell cup (3) from the paint spray direction.Type: ApplicationFiled: September 8, 2011Publication date: August 15, 2013Inventors: Isamu Yamasaki, Michio Mitsui, Yoshiharu Yokomizo, Toshio Hosoda
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Patent number: 8490572Abstract: A rotary electrostatic atomizer uses shaping air and pattern control air. Shaping airflow is supplied from shaping air holes aligned along outer one of concentric circles that are concentric with the rotation axis of the bell cup and located behind the front end of the bell cup. Pattern control airflow is supplied from pattern control air holes aligned along inner one of the concentric circles. Both the shaping air flow and the pattern control airflow are expelled in circumferentially twisted directions substantially with an equal twist angle opposite from the rotating direction of the bell cup. The shaping airflow passes a circular line near to and radially outwardly apart from the outer perimeter of the bell cup. The pattern control airflow intersects the shaping airflow from radially inside at the position near to and radially outwardly apart from the outer perimeter of the bell cup.Type: GrantFiled: March 11, 2009Date of Patent: July 23, 2013Inventors: Michio Mitsui, Ryuji Tani, Sadao Inose
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Publication number: 20130181074Abstract: A coating gun includes: a high-voltage generating device that is used to generate high voltage; an air motor that is a motor portion to which the high voltage is applied; a bell cup that is supported on a rotary shaft of the air motor and to which the high voltage is applied; a CCV unit that selectively supplies a plurality of types of coatings to the bell cup; a gun body that is a casing and that contains the high-voltage generating device, the air motor and the CCV unit; and a coupling portion that is used to couple the gun body to a robot arm and that is grounded. The air motor and the CCV unit are electrically connected to each other via a first resistor, and the coupling portion and the CCV unit are electrically connected to each other via a second resistor.Type: ApplicationFiled: September 27, 2011Publication date: July 18, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Isamu Yamasaki, Fumihiro Takase, Kimiyoshi Nagai
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Patent number: 8443754Abstract: An atomizer (2) with a rotary atomizing head (4) is mounted on the front side of a housing member (6) in which an air motor (3) is accommodated. A primary external electrode (8) is located around the outer peripheral side of the housing member (6) in such a way as to encircle the housing member (6). A secondary external electrode (10) is located on the front side of the housing member (6), in a position closer to the rotary atomizing head (4) than the primary external electrode (8). A first high voltage (V1) in the form of a direct-current voltage is supplied to the primary external electrode (8) from a first high voltage generator (11). On the other hand, a second high voltage (V2), in the form of a pulsating voltage (V2p) consisting of a series of intermittent pulses in a range lower than the first high voltage (V1), is supplied to the secondary external electrode (10) from a second high voltage generator (12).Type: GrantFiled: October 9, 2008Date of Patent: May 21, 2013Assignee: ABB K.K.Inventor: Yukio Yamada
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Patent number: 8430058Abstract: Provided is an electrostatic coating apparatus capable of insulating an electric motor electrically from a member, to which an electrostatic high voltage is applied, and reducing the size and weight of the electrostatic coating apparatus. This electrostatic coating apparatus comprises a rotary atomizing head, to which high voltage is electrostatically applied, an electrostatically grounded AC servomotor, and a spindle and a fixed insulating member for insulating the AC servomotor electrically from the rotary atomizing head and a speed-increasing device to be set at the same potential as that of the former. The spindle and the fixed insulating member have insulation distance enlarging portions and of the mode, in which the creepage insulation distances from the speed-increasing device to the AC servomotor are enlarged.Type: GrantFiled: August 7, 2008Date of Patent: April 30, 2013Assignees: Toyota Jidosha Kabushiki Kaisha, Ransburg Industrial Finishing K.K., Harmonic Drive Systems Inc.Inventors: Masahito Sakakibara, Hisanori Nakamura, Youichi Hanai, Hideki Saito, Michio Mitsui, Toshio Hosoda, Kiyoto Kobayashi, Takeshi Ichikawa, Yoshinori Aida
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Patent number: 7992514Abstract: The invention pertains to a lining device that can be pulled through a pipe having an approximate diameter between 1 and 36 inches. The device sprays an electrically charged lining mixture 360° onto the inside pipe surface. The lining mixture is electro-statically charged to facilitate full encapsulation and adhesion to all pipe wall surfaces in a circumferentially uniform thickness. The lining device can be contained in a multipart housing having flexible rod-like components that hold the device in the center of the longitudinal axis of the pipe. The lining mixture is conveyed to the device through heated non expanding hose. The non expanding properties facilitate the delivery of the lining under pressure to the device. The device also incorporates a dwell cone having a knurled edge that atomizes the lining mixture as it is centrifugally thrown onto the pipe wall. The device may further incorporate nitrogen in mixing the lining material.Type: GrantFiled: December 8, 2010Date of Patent: August 9, 2011Inventors: Kent Weisenberg, Dudley Primeaux, II
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Patent number: 7942110Abstract: An electrostatic coating device (10) comprising a body defining to an interior chamber (13) communicating with the exterior by means of a first coating powder inlet conduit (14) and a second outlet conduit (15) for said powders, a plurality of electrodes (16) and one or more voltage generators (17) connected to said electrodes (16), wherein said electrodes (16) are positioned so as to generate an electrical field inside said second conduit (15).Type: GrantFiled: May 23, 2006Date of Patent: May 17, 2011Assignee: Trasmetal S.p.A.Inventor: Francesco Saverio Chimienti
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Patent number: 7896265Abstract: The coating apparatus comprises a body part, a head part detachably installed to this body part, and a connecting ring connecting the body part with the head part. The body part is provided with a cascade that boosts and outputs electric power and a plurality of tubes and a passage in which at least one of the optical signal, air, and coating circulates. The head part is provided with the rotary atomization head, an electric power transmission line that transmits the electric power output from the cascade, and a passage. On the connecting face of the body part, at least part of the cascade projects, and third port of the passage is exposed. On the connecting face of the head part, the electric power transmission line is connected, and a cascade insertion part in which the projected part of the cascade is inserted is formed, and a fourth port connected to the third port.Type: GrantFiled: September 17, 2008Date of Patent: March 1, 2011Assignee: Honda Motor Co., Ltd.Inventors: Hiroaki Takahashi, Masaaki Shoji, Masashi Honma
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Patent number: 7837135Abstract: The invention relates to an application element (1) for a rotary sprayer, in particular in the form of a bell-shaped plate or a rotary disc, with an overflow surface (8) which, during the coating operation, rotates together with the application element (1) and is overflowed by a coating agent to be applied, and with a surface layer which is located on the overflow surface (8) and on which a thin coating agent film forms with a certain film thickness during operation, wherein boundary surface friction acts between the coating agent film and the surface layer. It is proposed that the surface layer reduces the boundary surface friction between the coating agent film and the overflow surface (8). Furthermore, the invention comprises an associated operating method.Type: GrantFiled: May 7, 2007Date of Patent: November 23, 2010Assignee: Durr Systems GmbHInventors: Hans-Jurgen Nolte, Harald Gummlich
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Patent number: 7837136Abstract: An atomizer including an air motor and a rotary atomizing head is mounted in a front side of a housing member, outer surfaces of which are covered in a cover member. Further, a high voltage discharge electrode assembly is provided around a front side of the housing member, with an outer periphery of the cover member circumvented by a blade ring of the high voltage discharge electrode assembly. An edge portion in the shape of a thin blade is provided at a projected rear end of the blade ring. Thus, an electric field is concentrated at the edge portion to induce a corona discharge on and around the entire blade ring.Type: GrantFiled: May 31, 2006Date of Patent: November 23, 2010Assignee: ABB K.K.Inventors: Yukio Yamada, Tatsunori Imanishi
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Patent number: 7784718Abstract: An electrostatic paint sprayer 10 includes a body member 12 defining a paint passage 12a for flowing liquid paint supplied from a paint source 44, a nozzle assembly 16 adapted to be mounted to the end of the body member 12 so as to fluidly communicate with the paint passage 12a and a plurality of electrode pins 22 disposed about the axis and electrically connected to a electric power source 40. The nozzle assembly includes a paint orifice for discharging the supplied paint along an axis, a plurality of atomizing air orifices for discharging atomizing air to atomize the paint dispensed through the paint orifice and a plurality of shaping orifices for discharging shaping air to form the paint dispensed through the paint orifice into a predetermined pattern.Type: GrantFiled: December 28, 2005Date of Patent: August 31, 2010Assignee: Ransburg Industrial Finishing K.K.Inventor: Masahito Ohno
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Patent number: 7770826Abstract: The invention concerns a rotary nozzle combination (P) for coating product comprising an atomizing bowl (3) and a rotor (11) adapted to rotate the bowl about a geometrical axis (X-X?), and means (4, 5, 6, 7) for controlling the presence and/or proper mounting of the bowl (3) on the rotor (11). The rotor (11) is spaced apart from a non-rotating part (P1) and the control means comprise first means (4, 5) enabling a force (F3) to be applied on the bowl (3) tending to vary the thickness of an air-film of the pneumatic thrust bearing (P1), as well as second means (7, 8) for determining the air pressure in the bearing (P1). The pressure of air in the thrust bearing (P1) can be determined when the latter is normally supplied and compared with at least one reference value.Type: GrantFiled: August 24, 2005Date of Patent: August 10, 2010Assignee: Sames TechnologiesInventors: Patrick Ballu, Caryl Thome
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Patent number: 7694645Abstract: An air source (11) is connected to an air motor (3) through an electropneumatic converter (12) which is connected to a rotational controller (13). Upon changing settings in a target rotational speed (N0) or paint discharge rate (Q0), in order to supply a necessary air pressure for rotationally driving the air motor (3) in a steady state with new setting conditions, the rotation controller (13) selects a steady value (is) from a rotational data selection processing table, and outputs to the electropneumatic converter (12) the newly selected steady value (is) as an input current value (i). By so doing, the rotational speed of the air motor (3) is quickly controlled toward the changed target rotational speed (N0).Type: GrantFiled: February 9, 2005Date of Patent: April 13, 2010Assignee: ABB K.K.Inventors: Shinichi Yasuda, Yukinori Miyamoto
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Patent number: 7661610Abstract: An atomizer including an air motor and a rotary atomizing head, mounted in a front side of a housing member, while a high voltage generator applying a high voltage to paint through the air motor is mounted in a rear side of the housing member. A cover member is fitted on the housing member to cover an outer surface of the housing member. Opposite axial ends of the cover member are fitted on and attached to opposite axial ends of the housing member so as to leave an annular gap space between the cover member and the housing member. The annular gap space keeps almost entire radially confront areas of the cover member and the housing member, preventing high voltage electrostatic charges on the outer surfaces of the cover member from leaking through the housing member.Type: GrantFiled: May 31, 2006Date of Patent: February 16, 2010Assignee: ABB K.K.Inventor: Yukio Yamada
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Patent number: 7617997Abstract: Total supplied current (I2) and high voltage (Vm) supplied to a rotary atomizer head (5) are detected by a total current sensor (115) and a high voltage sensor (116). Total leak current (I2) in paint paths, thinner paths and air paths inside an electrostatic atomizer (2) is detected via a metal back plate (40) of the electrostatic atomizer (2). When the total leak current value (I2) exceeds a threshold value (Ia), the level Vm of the high voltage applied to the rotary atomizer head (5) is lowered stepwise.Type: GrantFiled: September 17, 2004Date of Patent: November 17, 2009Assignee: Ransburg Industrial Finishing K.K.Inventor: Kimiyoshi Nagai
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Patent number: 7546962Abstract: An atomizer, provided with an air motor and a rotary atomizing head is mounted on a front side of a housing member. An external electrode assembly, provided with support arms, electrode support members and acicular electrode members is mounted on the outer side of the housing member. A high voltage is supplied to acicular electrode members by a high voltage generator. Electrode support members are covered by a tubular cover member formed of an insulating resin film. An annular gap space is formed between the cover member and electrode support members.Type: GrantFiled: January 14, 2008Date of Patent: June 16, 2009Assignee: ABB K.K.Inventor: Yukio Yamada
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Patent number: 7520450Abstract: A rotary atomizer includes a motor for spinning an output shaft. At least a portion of the shaft is electrically relatively non-insulative. An atomizing device is mounted on the shaft for rotation therewith. A passageway extends the length of the shaft. A feed tube extends through the passageway for supplying a coating material to be atomized to the atomizing device. At least a portion of the feed tube in contact with the coating material to be atomized as the coating material to be atomized flows through the feed tube toward the atomizing device is electrically relatively non-insulative. The atomizer further includes a device for promoting electrical charging of the coating material to be atomized as the coating material to be atomized is in contact with the electrically relatively non-insulative at least a portion of the feed tube.Type: GrantFiled: October 10, 2006Date of Patent: April 21, 2009Assignee: Illinois Tool Works Inc.Inventors: Roger T. Cedoz, David M. Seitz
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Publication number: 20090090795Abstract: Systems and methods for painting a surface are disclosed. The method includes securing a track relative to a surface to be painted. A traveling control unit is mounted to the track. The spray head is suspended from the traveling control unit and in front of the surface to be painted. The spray head is moved relative to the surface by moving the traveling control unit along the track to move the spray head along a first painting axis and moving the spray head relative to the control unit along a second painting axis. A painting plan for a design to be painted is executed by emitting a spray of paint from the spray head at various coordinates. An image of the surface can be scanned and overlayed with a virtual representation of the design for evaluation prior to painting.Type: ApplicationFiled: October 4, 2007Publication date: April 9, 2009Inventor: Charles D. Ray
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Publication number: 20090026293Abstract: An atomizer (1) which is composed of an air motor (2) and a rotary atomizing head (3) is mounted in a front side of a housing member (9), outer surfaces (9A) of which are covered in a cover member (10). Further, a high voltage discharge electrode assembly (15) is provided around a front side of the housing member (9), with outer periphery of the cover member (10) circumvented by a blade ring (17) of the high voltage discharge electrode assembly (15). An edge portion (19) in the shape of a thin blade is provided at a projected rear end of the blade ring (17). Thus, electric field is concentrated at the edge portion (19) to induce a corona discharge on and around entire blade ring (17).Type: ApplicationFiled: May 31, 2006Publication date: January 29, 2009Applicant: ABB K.K.Inventors: Yukio Yamada, Tatsunori Imanishi
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Publication number: 20090020635Abstract: A rotary atomizing-head type coating machine, wherein a paint passage for flowing a paint to a rotary atomizing-head, a turbine air passage flowing a turbine air to the turbine of an air motor, a discharge air passage for flowing the turbine air after driving the turbine to the outside in the form of a discharge air, and a heat insulating air discharge passage of a heat insulated air passage axially extending while surrounding the discharge air passage and allowing hot heat insulated air to flow therein are formed in the bottom part of a housing body forming a housing. Thus, even if the turbine air expanded in a heat insulated state and reduced in temperature flows in the discharge air passage, the housing can be prevented from being cooled by the discharge air by flowing a heat insulated air with a temperature higher than that of the discharge air in the heat insulated air discharge passage.Type: ApplicationFiled: March 9, 2006Publication date: January 22, 2009Applicant: ABB K.K.Inventor: Shinichi Yasuda
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Patent number: 7384670Abstract: A rotary atomizer (1) has a rotary atomizing head (4) driven by an air motor (2) at a rotational speed of 4,000˜5,000 rpm, for example. A coating material is supplied to a central portion of the rotary atomizing head (4) through a paint supply pipe (5). The atomizer (1) further includes a supersonic horn (6) having a vibration plane (6a) located adjacent to the outer circumferential perimeter of the rotary atomizing head (4). The vibration plane (6a) is an inclined plane gradually increasing its diameter forward. The coating material immediately after spattered from the outer circumferential perimeter of the rotary atomizing head (4) is exposed to supersonic vibration from the vibration plane (6a), and it is atomized by the supersonic vibration to particles of a uniform grain size. At the same time, the atomized coating material is driven forward.Type: GrantFiled: March 26, 2004Date of Patent: June 10, 2008Assignee: Ransburg Industrial Finishing K.K.Inventors: Shinji Tani, Masahito Sakakibara, Michio Mitsui, Hiroshi Kobayashi, Kimiyoshi Nagai
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Publication number: 20080121740Abstract: An atomizer, provided with an air motor and a rotary atomizing head is mounted on a front side of a housing member. An external electrode assembly, provided with support arms, electrode support members and acicular electrode members is mounted on the outer side of the housing member. A high voltage is supplied to acicular electrode members by a high voltage generator. Electrode support members are covered by a tubular cover member formed of an insulating resin film. An annular gap space is formed between the cover member and electrode support members.Type: ApplicationFiled: January 14, 2008Publication date: May 29, 2008Applicant: ABB K.K.Inventor: Yukio YAMADA
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Patent number: 7337993Abstract: An atomization device comprises a conduit containing liquid to be atomized, a spray electrode (1) and a discharge electrode (3). Each electrode is adjacent to a dielectric (5) and they are connected in an electrical circuit (10) to enable a potential difference to be applied between them to atomize the liquid and to generate charge carriers of a first polarity in the proximity of the spray electrode (1) and ions of a second polarity in the proximity of the discharge electrode (3). Some of the first polarity charge carriers deposit on the dielectric adjacent to the spray electrode (1) and some of the second polarity ions deposit on the dielectric (5) adjacent to the discharge electrode (3) so that the atomized liquid is repelled from the dielectric (5) adjacent to the spray electrode (1) and electrically discharged by second polarity ions that are repelled by the dielectric (5) adjacent to the discharge electrode (3).Type: GrantFiled: June 20, 2002Date of Patent: March 4, 2008Assignee: Aerstream Technology, Ltd.Inventor: Alastair Bruce Pirrie
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Patent number: 7128277Abstract: A method and apparatus for dispensing electrically charged particles of a coating material. A source provides the coating material to a coating material dispenser. An electrical supply supplies electrical charge. A first electrode provides charge to the coating material as it is dispensed. At least one second electrode is provided at a location removed from the first electrode. Both the first electrode and the at least one second electrode are coupled to the supply of electrical charge.Type: GrantFiled: July 29, 2003Date of Patent: October 31, 2006Assignee: Illinois Tool Works Inc.Inventor: John F. Schaupp
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Patent number: 6972052Abstract: In a coating device with a rotary atomizer, for preventing the condensation of spray cabin air on components cooled by the lower-pressure exhaust air of the drive turbine of the atomizer, a heating device is provided, which can heat air flowing through the atomizer or components in heat-conductive contact with the outlet path of the turbine exhaust air.Type: GrantFiled: August 28, 2003Date of Patent: December 6, 2005Assignee: Behr Systems, Inc.Inventors: Harry Krumma, Frank Herre, Michael Baumann, Rainer Melcher, Stefano Giuliano, Marcus Kleiner
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Patent number: 6913214Abstract: In a powder atomizer for series coating of workpieces, additional air is led from a separate channel into the path of the powder-air mixture which exits from the powder channel of the atomizer, air which can be used during the coating to influence and change the mixture and, during pauses in the coating, as rinsing air for cleaning, for example, the powder path leading through an atomization bell.Type: GrantFiled: July 22, 2004Date of Patent: July 5, 2005Assignee: Behr Systems, Inc.Inventor: Thomas Duerr
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Patent number: 6896735Abstract: For improving external charging in electrostatic atomizers for conductive coating material and for reducing the structural size of the atomizer, particularly for robot applications, the charging electrodes are embedded in a ring part made of insulating material, which is set directly on the outside of the outer housing or forms a part of the outer housing.Type: GrantFiled: January 24, 2003Date of Patent: May 24, 2005Assignee: Behr Systems, Inc.Inventors: Stefano Giuliano, Peter Marquardt
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Patent number: 6896211Abstract: A bell cup includes an interior defined by an axially rearward metal back region, an axially forward metal discharge edge, and a metal side region extending from the back region toward the discharge edge and terminating at the discharge edge. The back region includes a port having a forward end through which coating material to be atomized is supplied to the interior, and a metal intermediate portion between the forward end and the side region. The intermediate portion is oriented axially further away from the discharge edge than the forward end is axially from the discharge edge.Type: GrantFiled: August 28, 2002Date of Patent: May 24, 2005Assignee: Illinois Tool Works Inc.Inventor: David M. Seitz
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Patent number: 6889921Abstract: A dispensing device for dispensing a material. The dispensing device includes a somewhat cup-shaped interior opening in a first direction in which the material is to be dispensed from the dispensing device. The interior terminates at a discharge edge. The dispensing device further includes a skirt extending from the discharge edge in a second direction generally opposite the first direction. The skirt includes multiple passageways substantially equally spaced around a perimeter of the skirt.Type: GrantFiled: September 30, 2002Date of Patent: May 10, 2005Assignee: Illinois Tool Works Inc.Inventor: John Schaupp
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Patent number: 6817555Abstract: A high-speed rotary atomiser for applying powder coating includes a housing together with a rotatable bell disc arranged at the front of housing A guidance air arrangement in the form of a rotationally symmetrical air guidance body coaxial to bell disc is provided for shaping the powder cloud generated by the high-speed rotary atomizer, which air guidance body is mounted on the front of housing. Air guidance body has a jacket surface to which guidance air be so supplied that it flows forwards along jacket surface as a substantially rotationally symmetrical air curtain along jacket surface. The air curtain flowing over the jacket surface of air guidance body impinges on the powder cloud generated by bell disc and shapes it according to the quantity and velocity of the air curtain and according to the geometry of air guidance body.Type: GrantFiled: October 24, 2001Date of Patent: November 16, 2004Assignee: Eisenman Lacktechnik KGInventors: Jan Reichler, Erich Meyer
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Publication number: 20040164190Abstract: A turbine, e.g., with a blade arrangement, which receives an air flow in the radial direction and which is located on a carrier surface of the turbine wheel, is used as a drive motor for a rotary atomizer. The drive channel, which contains the turbine blades and which is limited by the carrier surface, is also closed on its other side by a cover element, which is attached to the turbine wheel and which rotates with the wheel for increasing efficiency. For an additional increase in efficiency, the inlet for the drive air of the turbine is configured as an ultrasonic nozzle with a cross section that expands continuously up to the opening.Type: ApplicationFiled: July 22, 2003Publication date: August 26, 2004Inventors: Michael Baumann, Frank Herre, Hans J. Nolte, Harry Krumma, Stefano Giuliano, Bjorn Lind
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Publication number: 20040159724Abstract: Apparatus for the electrostatic powder paint spray coating of substrates, such as automotive vehicles, is provided. The apparatus includes modular applicators which are mountable into a programmable, robotically controlled housing. The modular applicators are switchable into and out of an operational mode on command, to facilitate different optimal coating procedures for coating differing surfaces, ranging from large, open surfaces to smaller, highly irregular substrate surfaces. The applicator heads may be spatially switchable on command from, for example, a bell cup spray applicator to a spray gun applicator. Flow control to each applicator is preferably enhanced using selectable pneumatically controlled pinch valves.Type: ApplicationFiled: February 4, 2003Publication date: August 19, 2004Inventor: Gunnar van der Steur
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Patent number: 6758423Abstract: A system and method of storing and reading parameter data associated with an electrostatic spray gun power supply is provided. The method includes, for example, the steps of reading parameter data associated with a power supply for a particular spray gun from a database and storing the parameter data in a memory device associated with the spray gun. The parameter data may include the drive current parameter information, for example, and additionally, spray gun type identification information. The memory device is preferably integral with the spray gun or a cable connector that connects to the spray gun. The data or information can be in the form of analog or digital information. After reading the spray gun power supply parameter data, the spray gun controller appropriately operates and monitors the spray gun to ensure that the spray gun power supply is performing properly.Type: GrantFiled: July 10, 2000Date of Patent: July 6, 2004Assignee: Nordson CorporationInventors: Jeffrey A. Perkins, Charles L. Gatian, III, Thomas Trautzsch, James D. Powell, Kenneth Zalewski, Andrew M. Peddie, Joseph G. Schroeder
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Patent number: RE38526Abstract: An electrostatic, liquid spray, rotary atomizer has an atomizer housing, a power supply within the housing and an atomizer cup at a front end of the housing. The atomizer cup, which is formed of a non-conductive material, has several elongate conductive pathways embedded in the body of the cup. Each conductive pathway has one end exiting an outer surface at a rear end of the cup for receiving the charge from the power supply and another end exiting an inner surface at a front end of the cup for conveying an electrical charge from the power supply to the liquid (paint) particles passing through the atomizer cup. An electrode is provided for maintaining a small voltage at the access hole.Type: GrantFiled: September 5, 2001Date of Patent: June 8, 2004Assignee: Nordson CorporationInventors: Michael P. Hansinger, Jeffrey T. Conrad, Woodie R. Francis, Harold D. Beam, Joseph J. Karbowniczek, Ronald R. Schroeder