Accumulator Plunger Biased To Discharge Fluid Patents (Class 239/89)
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Patent number: 10400698Abstract: The present disclosure relates to an injection valve comprising an injector body, a needle body, a control space, a control valve, and a piezoelectric actuator. The injector body has a recess and a fluid inflow and a fluid outflow. The needle body is arranged axially movably in the recess of the injector body and suppresses a fluid flow through an injection opening of the injector body in a closed position of the needle body and otherwise releases it. The control space is disposed in the recess between the fluid inflow and the fluid outflow. The control valve may be arranged in the control space to suppress a fluid flow between the control space and the fluid outflow in a closed position of the valve body and to otherwise release it. The piezoelectric actuator may be coupled mechanically to the control valve via a first transmitter for opening the control valve.Type: GrantFiled: October 10, 2014Date of Patent: September 3, 2019Assignee: CONTINENTAL AUTOMOTIVE GMBHInventor: Hui Li
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Patent number: 9810352Abstract: In a method for producing a threaded connection between a first component and a second component of an injection device for internal combustion engines, which are each provided for carrying high-pressure fluid, an internal thread is formed on a tubular end portion of the first component, into which the second component can be screwed and clamped against a resting surface of the first component, the second component having formed thereon an external threaded portion for engaging the internal thread of the tubular end portion, an outer ring imparting an elastic prestress acting in the radial direction is pressed onto the tubular end portion, and the components are subsequently screwed together.Type: GrantFiled: February 7, 2013Date of Patent: November 7, 2017Assignee: ROBERT BOSCH GMBHInventor: Gernot Nussbaumer
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Patent number: 9303610Abstract: A novel fuel injection unit for a large internal combustion engine includes a common rail fuel system. The fuel injection unit of the invention is constructed of at least a high pressure fuel accumulator specific for the fuel injection unit, a flow fuse, a first fuel injection valve with a control valve, and a second fuel injection valve with a control valve. The first fuel injection valve is a smaller one used for injecting at most 30% of the fuel required in full load operation of a diesel mode.Type: GrantFiled: November 30, 2011Date of Patent: April 5, 2016Assignee: Wärtsilä Finland OyInventor: David Jay
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Patent number: 8998104Abstract: An injection valve includes an injector component having an injector body including a recess hydraulically coupled to a high-pressure circuit of a fluid, and a nozzle needle moveably disposed injector body recess for preventing fluid flow through at least one injection opening in a closed position, and otherwise for releasing the fluid flow; an actuator unit disposed in the injector body recess and having an actuator element disposed in an actuator housing including an end face at an axial end facing the injection opening, which end face is mechanically coupled to a stage implemented in the injector body via a ring element disposed axially between the end face and the stage. At least two radial through passages are disposed opposite each other in the ring element, designed for hydraulically coupling between a ring interior disposed within the ring element and a ring exterior disposed outside of the ring element.Type: GrantFiled: November 3, 2010Date of Patent: April 7, 2015Assignee: Continental Automotive GmbHInventors: Axel Burkhardt, Robert Kuchler, Joachim Wagner, Roland Wild
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Patent number: 8807450Abstract: An injection system (1) for injecting fuel at a predetermined fuel pressure has: an actuator (2, 3) providing a stroke for lifting an injector needle (4) that opens a nozzle into which the fuel is injected; a leverage apparatus (5) for translating the provided stroke into a modified stroke, the apparatus has a compensating device (6) coupled to the actuator (2, 3), and a lever device (7), which is coupled to the injector needle (4), wherein the lever device has at least two symmetrically disposed, single-arm levers (8a, 8b), which each come in contact with an injector needle head (10) of the injector needle (4) when lifting the injector needle (4) by means of a single needle head support (9a, 9b); and wherein the compensating device (6) is suited to compensate a varying force application of the actuator (2, 3) on the single-arm lever (8a, 8b).Type: GrantFiled: October 2, 2006Date of Patent: August 19, 2014Assignee: Continental Automotive GmbHInventor: Maximilian Kronberger
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Patent number: 8579207Abstract: Multiple intensifier injectors with positive needle control and methods of injection that reduce injector energy consumption. The intensifiers are disposed about the axis of the injectors, leaving the center free for direct needle control down the center of the injector. Also disclosed is a boost system, increasing the needle closing velocity but without adding mass to the needle when finally closing. Direct needle control allows maintaining injection pressure on the fuel between injection events if the control system determines that enough fuel has been pressurized for the next injection, thus saving substantial energy when operating an engine at less than maximum power, by not venting and re-pressurizing on every injection event.Type: GrantFiled: March 31, 2010Date of Patent: November 12, 2013Assignee: Sturman Digital Systems, LLCInventor: Oded Eddie Sturman
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Publication number: 20130200174Abstract: The present invention relates to a two-stage fuel injection valve. The two-stage fuel injection valve of the present invention is configured such that the pressure of main fuel delivered from an injection pump is applied to a plunger in a main fuel chamber, and subsequently delivered to an ancillary fuel pressure chamber via the plunger so as to compress ancillary fuel, such that a needle is retracted in a manner similar to those of slide valves by means of the pressure of the ancillary fuel so as to open an ancillary fuel nozzle hole and inject the ancillary fuel, and a main fuel nozzle hole is opened after the injection of the ancillary fuel so as to inject the main fuel, thereby conducting two-stage fuel injection.Type: ApplicationFiled: August 11, 2011Publication date: August 8, 2013Applicant: HYUNDAI HEAVY INDUSTRIES CO., LTD.Inventors: Byung Hyun Jeon, Ju Tae Kim, Kwang Hean An, Seung Jin Kim
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Publication number: 20130126636Abstract: An injection valve may comprise: an injector component having an injector body comprising a recess of the injector body extending in the direction of a longitudinal axis that can be hydraulically coupled to a high-pressure circuit of a fluid, and a nozzle needle axially displaceably disposed in the recess of the injector body, designed for preventing fluid flow through at least one injection opening in a closed position, and otherwise for releasing the fluid flow; an actuator unit disposed in a recess of the injector body and comprising an actuator housing in which an actuator element is disposed, and the actuator housing comprises an end face at an axial end facing the injection opening, said end face being mechanically coupled to a stage implemented in the injector body; and a ring element disposed axially between the end face and the stage.Type: ApplicationFiled: November 3, 2010Publication date: May 23, 2013Inventors: Axel Burkhardt, Robert Kuchler, Joachim Wagner, Roland Wild
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Patent number: 8366018Abstract: Oil intensified common rail injectors that combine a common-rail non-intensified injector with an oil-intensified injector. The invention also uses fuel (common rail) pumps that are commercially available since the injector does not rely on this pump for intensification function. Also, since the pressure of the fuel pump is limited to lower than the intensified pressure, the injected pressure is limited to the unit injector; this eases the rail and tube requirements to this lower fuel rail pressure. The injector operates up to this limited pressure with no intensification. Also a separate oil system is configured to operate a hydraulic intensifier. Thus the system is able to achieve very high injection pressure without common rail pump, rail, fitting and jumper tube limits. The oil system does not need to operate or run unless these elevated pressures are required. Embodiments using direct needle control are disclosed.Type: GrantFiled: June 16, 2009Date of Patent: February 5, 2013Assignee: Sturman Industries, Inc.Inventors: Daniel Donald Giordano, Tibor Kiss, James A. Peña, John Mathew Quinlan
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Patent number: 8267333Abstract: A fuel injector and a method of assembly includes a determination of various flow areas through clearances or openings formed in various components of the injector. With the various flow areas determined, the various components can be classified according to their flow areas such that sets of components can be selected having desirable flow area characteristics for assembly of the fuel injector.Type: GrantFiled: February 28, 2011Date of Patent: September 18, 2012Assignee: Caterpillar Inc.Inventors: Stephen R. Lewis, Shriprasad Lakhapati, Christopher D. Hanson, Avinash Manubolu, Daniel R. Ibrahim
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Patent number: 8136741Abstract: Disclosed is a fuel injection device comprising a housing and a valve element disposed therein and cooperating with a valve seat located in the area of at least one fuel discharge port. The valve element is composed of several parts while at least two parts of the valve element are coupled to each other via a hydraulic coupler.Type: GrantFiled: May 31, 2006Date of Patent: March 20, 2012Assignee: Robert Bosch GmbHInventors: Juergen Hanneke, Nadja Eisenmenger, Achim Brenk, Lorenz Zerle, Michael Mennicken, Helmut Clauss, Hans-Christoph Magel, Dirk Vahle, Andreas Kellner, Hrvoje Lalic, Joachim Boltz, Falko Bredow, Martin Katz
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Patent number: 8100349Abstract: A piston can reciprocate in a piston guide cylinder in an axial direction and has a cavity on a piezo driver side thereof. If the piezo driver is energized, a tip of a projecting section of a pushing member pushes a bottom wall of the piston defining the cavity. If fuel pressure of a pressure control chamber increases via a pressurization chamber and a communication passage due to pressurization by the piston, a needle moves in a valve-opening direction against a first compression coil spring. Since the piston has the cavity, a movable mass of the piston is reduced while securing axial length of a sliding section. Thus, fuel leak from the sliding section between the piston and the piston guide cylinder can be suppressed, and an inertial resistance caused in the piston can be reduced.Type: GrantFiled: May 4, 2009Date of Patent: January 24, 2012Assignee: Denso CorporationInventors: Teppei Matsumoto, Kouichi Mochizuki
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Patent number: 8100345Abstract: A needle is forced to open an injection hole by reducing a pressure of fuel in an injection control chamber to thereby inject fuel stored in a fuel storage, while the needle is forced to close the injection hole by increasing the pressure of fuel in the injection control chamber to thereby terminate injection of fuel from the injection hole. In a valve-closing stroke of the needle to close the injection hole, fuel pressure is supplied from a common accumulator to the fuel storage and the injection control chamber in such a manner that the pressure to supply fuel to the fuel storage is lower than that to supply fuel to the injection control chamber. In this way, a force acting on the needle toward the injection hole side can be increased in the valve-closing stroke, to thereby accelerate a valve-closing speed of the needle.Type: GrantFiled: July 21, 2005Date of Patent: January 24, 2012Assignees: Toyota Jidosha Kabushiki Kaisha, Denso CorporationInventors: Yoshihiro Hotta, Yoshifumi Wakisaka, Kiyomi Kawamura
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Patent number: 7963464Abstract: A fuel injector and a method of assembly includes a determination of various flow areas through clearances or openings formed in various components of the injector. With the various flow areas determined, the various components can be classified according to their flow areas such that sets of components can be selected having desirable flow area characteristics for assembly of the fuel injector.Type: GrantFiled: January 23, 2008Date of Patent: June 21, 2011Assignee: Caterpillar Inc.Inventors: Stephen R. Lewis, Shriprasad Lakhapati, Christopher D. Hanson, Avinash Manubolu, Daniel R. Ibrahim
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Patent number: 7789322Abstract: A fuel injection valve includes a main body having a nozzle hole and a compression chamber. The main body accommodates a compression unit for pressurizing fuel accumulated in the compression chamber. The fuel injection valve further includes a valve element being axially movable in the main body. The valve element includes a valve portion and a pressure-receiving portion. The valve portion is movable in an opening direction to open the nozzle hole in response to pressure of fuel being pressurized by the compression unit and applied to the pressure-receiving portion. A regulating unit is provided in the compression chamber for regulating movement of the valve element with respect to the opening direction.Type: GrantFiled: February 5, 2008Date of Patent: September 7, 2010Assignee: Denso CorporationInventors: Norio Yamamoto, Kouichi Mochizuki
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Publication number: 20100175670Abstract: An electrically controlled fuel injector includes an armature that is movable between a first armature position and a second armature position inside an armature cavity containing fuel. By reducing the size of the armature cavity to a squish film drag gap, the armature experiences a squish film drag phenomenon when the armature moves from the first armature position to the second armature position reducing the armature travel speed but also reducing the settling time of the armature after an injection event. By reducing the armature travel speed; the armature experiences a reduction in magnitude of armature bounce allowing the armature to settle down quicker and produce minimum controllable injection events with shorter dwell times than predecessor fuel injectors, especially for close coupled post injection events.Type: ApplicationFiled: January 15, 2009Publication date: July 15, 2010Inventors: Dana R. Coldren, Fergal M. O'Shea
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Patent number: 7717359Abstract: Multiple intensifier injectors with positive needle control and methods of injection that reduce injector energy consumption. The intensifiers are disposed about the axis of the injectors, leaving the center free for direct needle control down the center of the injector. Also disclosed is a boost system, increasing the needle closing velocity but without adding mass to the needle when finally closing. Direct needle control allows maintaining injection pressure on the fuel between injection events if the control system determines that enough fuel has been pressurized for the next injection, thus saving substantial energy when operating an engine at less than maximum power, by not venting and re-pressurizing on every injection event.Type: GrantFiled: May 9, 2008Date of Patent: May 18, 2010Assignee: Sturman Digital Systems, LLCInventor: Oded Eddie Sturman
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Patent number: 7571603Abstract: The invention relates to a metering system for injecting pollutant reducing medium into an exhaust system includes a metering pump, and at least one self-opening nozzle for injecting fluidic media into the exhaust gas system. The nozzle is self-opening with a needle chamber, a nozzle needle and a spring chamber with a spring element. The needle chamber and spring chamber are separated by a flexible membrane which prevents fluidic media from escaping from the needle chamber into the spring chamber, and also permits an excess pressure to prevail in the needle chamber in relation to the spring chamber, causing the nozzle needle to be displaced in opposition to a spring force, thus releasing a nozzle opening. The inventive metering system is cost-effective, robust and can also be used at low operating temperatures.Type: GrantFiled: September 9, 2005Date of Patent: August 11, 2009Assignee: Robert Bosch GmbHInventors: Wolfgang Ripper, Johannes Schaller, Markus Buerglin, Ulrich Meingast, Dirk Heilig
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Patent number: 7559488Abstract: An injection nozzle for an internal combustion engine includes a nozzle body having a first nozzle outlet, a second nozzle outlet and a delivery chamber for fuel, an outer valve needle engageable with an outer valve seating to control fuel injection through the first nozzle outlet and an inner valve needle engageable with an inner valve seating to control fuel injection through the second nozzle outlet. The outer valve needle is provided with an axial bore within which the inner valve needle is slidable. The injection nozzle further includes a sleeve member coupled to the inner valve needle and a ring member coupled to the outer valve needle, wherein the ring member is brought into engagement with the sleeve member when the outer valve needle is moved axially through a distance that is greater than a predetermined distance ‘L’ so as to cause axial movement of the inner valve needle.Type: GrantFiled: August 12, 2005Date of Patent: July 14, 2009Assignee: Delphi Technologies, Inc.Inventors: Christopher D Smout, Louise A Connelly
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Patent number: 7510129Abstract: In a fuel injection nozzle including multiple nozzle hole groups each having multiple solitary nozzle holes, a group distance C between two of the nozzle hole groups is 0.8 or more times larger than an in-group hole distance ? in a nozzle hole group. The group distance C is the minimum interval of inter-group intervals that are formed between (i) peripheral boundaries of solitary nozzle holes belonging to a first nozzle hole group and (ii) peripheral boundaries of solitary nozzle holes belonging to a second nozzle hole group adjacent to the first nozzle hole group. The in-group hole distance ? is the minimum of intervals between peripheral boundaries belonging to each nozzle hole group.Type: GrantFiled: November 4, 2005Date of Patent: March 31, 2009Assignee: DENSO CorporationInventors: Tokuji Kuronita, Satoru Sasaki, Kanehito Nakamura, Masumi Kinugawa
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Patent number: 7464882Abstract: The fluid injection valve has a first and second valve bodies fastened to each other, to bring a first end face of the first valve body into an intimate contact with a second end face of the second valve body. A first fluid passage in the first valve body is communicated with a second fluid passage in the second valve body. The first end face has a first depressed portion thereon, and the second end face has a second depressed portion thereon to be communicated with the first depressed portion to form a cavity to surround the first and second fluid passages.Type: GrantFiled: January 26, 2006Date of Patent: December 16, 2008Assignee: Denso CorporationInventor: Hiroyasu Kanamori
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Publication number: 20080296402Abstract: While ceramic materials possess properties that make them suitable for use in fuel system components, they tend to be susceptible to failure when exposed to tensile stresses. The retention system described herein helps to reduce the tensile stresses experienced by a retained member by providing a retained member with an engagement structure, a multi-piece retention ring that engages the engagement structure, a resilient member coupled to the retention ring, and a retainer coupled around at least a portion of the retention ring and resilient member and spaced apart from the retention ring and/or resilient member by a gap. The retained member, retention ring, resilient member, and retainer are configured so that the retention ring is moveable in an axial direction relative to the retained member and so that the movement of the retention ring acts to expand the resilient member against the bias provided by the resilient member.Type: ApplicationFiled: June 1, 2007Publication date: December 4, 2008Applicant: Caterpillar Inc.Inventors: Marion Grant, Rahul H. Gramopadhye
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Publication number: 20080257980Abstract: The invention relates to a fuel injector having an injector housing containing a pressure chamber from which highly pressurized fuel is injected into a combustion chamber of an internal combustion engine. A nozzle needle control chamber is provided in the housing such that a nozzle needle has its first end disposed in the nozzle needle control chamber. A second end of the nozzle needle lifts away from its seat as a function of the pressure in the nozzle needle control chamber. The pressure in the nozzle needle control chamber is controlled by a switching valve device which is equipped with a piezoelectric actuator that expands longitudinally when supplied with current. A valve piston is coupled to the piezoelectric actuator and has its free end of the disposed in a valve piston control chamber. The valve piston control chamber communicates with the nozzle needle control chamber.Type: ApplicationFiled: October 27, 2006Publication date: October 23, 2008Inventor: Hans-Christoph Magel
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Publication number: 20080149741Abstract: A method in an internal combustion engine for controlling a fuel injector of the unit injector type which includes a plunger that is driven by a rotating camshaft and during a working stroke generates a hydraulic pressure increase in the fuel. Pressure build-up is regulated by a spill valve the injection sequence is regulated by a needle control valve. The spill valve and the needle control valve are regulated in such a way that additional plunger retardation force is produced in a part of a working stroke in addition to the normal retardation force that is produced by the plunger return spring and the flow resistance in the injector.Type: ApplicationFiled: March 22, 2005Publication date: June 26, 2008Applicant: VOLVO LASTVAGNAR ABInventor: Johan Remmelgas
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Publication number: 20080121735Abstract: An apparatus for injecting fuel into an internal combustion engine having a fuel injector acted on with highly pressurized fuel actuated by means of a metering valve device that is able to control the pressure in a pressure booster control chamber so that in a pressure booster pressure chamber delimited by a pressure booster piston which can be filled via a check valve with high-pressure fuel and communicates with an injection valve member pressure chamber, the pressure booster piston increases the pressure, causing an injection valve member for injecting fuel to open.Type: ApplicationFiled: October 19, 2005Publication date: May 29, 2008Inventors: Achim Brenk, Hans-Christoph Magel, Volkmar Kern, Goran Kanis
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Patent number: 7341204Abstract: In a fuel injection valve in which a funnel-shaped fuel collecting recess 35 is provided between a valve seat 8 and an outlet hole 7, and a flat fuel diffusion chamber 36 which diffuses a fuel radially outward and guides the fuel to a plurality of fuel injection holes 11 is provided between opposed surfaces of a valve seat member 3 and an injector plate 10, a seating portion 16a having a spherical band shape, and a valve tip end portion 16b which projects into a cone shape toward a center of the outlet hole 7 from the seating portion 16a and leaves its top portion in the outlet hole 7 even at the time of valve opening of a valve body 18 are formed at the valve body 18, a cone angle ? of the valve tip end portion 16b is set to be larger than a funnel angle ? of the fuel collecting recess 35, and an inner peripheral surface 7A of the outlet hole 7 is formed along an inner peripheral side curved surface of a virtual torus T so that the inner peripheral surface is connected to a bottom surface of the fuel collectType: GrantFiled: September 26, 2005Date of Patent: March 11, 2008Assignee: Keihin CorporationInventor: Akira Akabane
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Patent number: 7341205Abstract: An existing diesel engine vehicle of light oil fuel is enabled to run as a diesel engine vehicle using DME as fuel without exchanging a whole diesel engine and at very low cost and easily. The shape of a tip part 21 of a needle valve 2 is set by a center diameter L3 for regulating a minimum flow path area at full lift of a fuel injection nozzle 1, a seat diameter L2 of a seat part 211 coming in contact with a valve seat part 33 and blocking communication with a fuel injection hole 31, and a shaft diameter L1, and a tip end angle is about 92 degrees. The center diameter L3 is set to ?2.5 mm, the seat diameter L2 is set to ?3.0 mm, and the shaft diameter L1 is set to ?3.25 mm. The ratio of the center diameter L3 and the seat diameter L2 is L3/L2=2.5 mm/3.0 mm=about 0.833, and the ratio of the seat diameter L2 and the shaft diameter L1 is L2/L1=3.0 mm/3.25 mm=about 0.92.Type: GrantFiled: September 16, 2003Date of Patent: March 11, 2008Assignee: Bosch Automotive Systems CorporationInventors: Shinya Nozaki, Toshifumi Noda, Daijo Ushiyama, Yukihiro Hayasaka
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Patent number: 7331936Abstract: The invention provide a cylindrical pushrod for the syringe needle-retracting safety injector, comprising an outer cylinder, an inner cylinder, a push pole, an underpinned piece and a seal gasket; the push pole is set at the front end of chamber of outer cylinder, its front end appears as a tubular shape or projects partially in the longitudinal direction, the back end of push pole is supported on the underpinned piece; the underpinned piece is set at the front end of the chamber of outer cylinder and supports the push pole; the cylinder wall of the inner cylinder supports the underpinned piece; a clamping structure is set at the tail of this cylindrical pushrod. With the safety injector with the cylindrical pushrod according to the invention, the medical personnel can control the time of the needle retraction as desired, and is not necessary to change their habitual injection practice, and thereby the safety injector is easy to operate.Type: GrantFiled: September 16, 2005Date of Patent: February 19, 2008Inventor: Wenjie Liu
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Patent number: 7320441Abstract: The present invention relates to an injection nozzle (1) for an internal combustion engine, in particular in a motor vehicle. A first nozzle needle (3) controls at least one first injection opening (5). A second nozzle needle (4) controls at least one second injection opening (6). A control chamber (32) is connected via a throttle line (35) to a pressure chamber (34) in which it is possible to adjust the injection pressure. A first control piston (41) cooperates with a first needle unit (17) that includes the first nozzle needle (3) and the first control surface (43) of this first control piston (41) can be acted on by the control pressure prevailing in the control chamber (32). In the closed position of the first nozzle needle (3), there is an axial play (44) between the first control piston (41) and the first needle unit (17).Type: GrantFiled: September 7, 2004Date of Patent: January 22, 2008Assignee: Robert Bosch GmbHInventor: Peter Boehland
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Patent number: 7316361Abstract: A fuel injector with a pressure booster supplied with fuel at high pressure. A work chamber of the pressure booster is separated from a differential pressure chamber via a booster piston. The pressure relief and the subjection to pressure of the differential pressure chamber are effected via a switching valve which communicates with the differential pressure chamber via a control line. A pressure chamber on an injection valve member communicates with a compression chamber of the pressure booster via a pressure chamber supply line. The switching valve is embodied as a direct-switching 3/2-way valve, whose valve needle is pressure-balanced and has both a sliding seat and a slide seal.Type: GrantFiled: June 17, 2004Date of Patent: January 8, 2008Assignee: Robert Bosch GmbHInventor: Hans-Christoph Magel
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Patent number: 7308888Abstract: A cam arrangement for use with a high pressure fuel pump arrangement for delivering fuel to an associated engine, the cam arrangement including at least two cams (28) that are mounted, in use, upon an engine camshaft and each of which is arranged to drive a respective pumping plunger (16) of the fuel pump arrangement, wherein each plunger is driven to perform a pumping stroke, against return biasing means (32), during which fuel within a pump chamber (22) associated with each plunger is pressurised, and whereby said return biasing means (32) effects a plunger return stroke, and wherein each cam (28) is oriented relative to the or each other cam and has a surface (50) shaped such that the associated plunger return stroke is interrupted to define at least one step of plunger movement that is substantially synchronous with the pumping stroke of another of the plungers (16) of the pump, thereby to reduce negative torque loading of the camshaft.Type: GrantFiled: December 18, 2003Date of Patent: December 18, 2007Assignee: Delphi Technologies, Inc.Inventors: Anthony John Williams, Anthony Thomas Harcombe
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Patent number: 7306169Abstract: A needle valve 20 having a seat contact section 24 at a leading end is provided. A nozzle body 22 having a seat section 26 with which the seat contact section 24 comes into contact is provided. The nozzle body 22 comprises a tapered surface 34, which includes the seat section 26, and a fuel receiver section 28, which includes a spherically shaped sack wall surface 36. The leading end of the needle valve 20 comprises a first protrusion 38, which is tapered to have a greater taper angle than the tapered surface 34, and a second protrusion 40, which is tapered to have a smaller taper angle than the first protrusion 38. More specifically, the second protrusion 40 is conically shaped.Type: GrantFiled: May 25, 2005Date of Patent: December 11, 2007Assignee: Toyota Jidosha Kabushiki KaishaInventor: Eriko Matsumura
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Publication number: 20070228191Abstract: A fluid-injecting system includes a nozzle assembly which includes a housing defining an outlet cooling passage, an outlet control passage, at least one inlet supply passageway, and an injection orifice. The nozzle assembly also includes a shaft disposed within the housing and movable between a closed position and an open position. The fluid-injecting system further includes a first valve in fluid communication with the nozzle assembly configured to regulate the supply of a fluid through the at least one inlet passageway and a second valve in fluid communication with the nozzle assembly to regulate a flow of fluid through the outlet passageway.Type: ApplicationFiled: December 22, 2006Publication date: October 4, 2007Inventors: Michael P. Harmon, Cho Y. Liang
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Patent number: 7273186Abstract: In a fuel injector (1) configured so that fuel injection is controlled by a solenoid valve (4), the solenoid valve (4) comprises an electromagnet (43), an armature bolt (41) that has a ball (42) and a plate member (41A) attached thereto and is spring-biased in the valve closing direction by a spring member (48), a stopper member (49) that limits movement of the plate member (41A) in order to limit the maximum stroke of the ball (42) and an armature plate (44) through which the armature bolt (41) passes and which collaborates with the solenoid valve (4), the contact area (S2) between the armature plate (44) and the plate member (41A) being made larger than the contact area (S1) between the plate member (41A) and the stopper member (49).Type: GrantFiled: June 3, 2004Date of Patent: September 25, 2007Assignee: Bosch Automotive Systems Corp.Inventors: Kenichi Kubo, Eiji Hoshikawa
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Patent number: 7255289Abstract: A fuel injector (1) for an internal-combustion engine has a shell (2) provided with two opposite terminal portions; the first terminal portion (4) has an inlet (7) for supply of the fuel and is generally designed to extend outside the engine, whilst the second terminal portion (5) has a nozzle (9) communicating with said inlet (7), is designed to be housed in the engine and has, in the radial direction, dimensions smaller than those of the first portion (4); the injector (1) further has an actuator (16) and a servo valve (15) housed in the first terminal portion (4); the servo valve (15) is provided with an open/close element (32), which can slide axially, under the action of the actuator (16) and substantially in a fluid-tight way, in a seat (27) and is subjected to an axial resultant of pressure of the fuel that is substantially zero; the fuel inlet (7) is made laterally in an intermediate axial position between the actuator (16) and the nozzle (9).Type: GrantFiled: April 21, 2005Date of Patent: August 14, 2007Assignee: C.R.F. Societe Consortile per AzioniInventors: Mario Ricco, Sisto Luigi De Matthaeis, Adriano Gorgoglione, Marco Petrachi
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Patent number: 7252245Abstract: A fuel injection valve includes a valve member, a first stop member, a second stop member, a movable core, a fixed core, and a coil. The valve member opens and closes an injection nozzle. The first stop member protrudes radially outward from said valve member. The second stop member protrudes radially outward from said valve member. The movable core is sandwiched between said first and second stop members. The movable core and one of said first and second stop members defines a fuel chamber. The fixed core is axially displaced from said movable core. The coil causes reciprocal axial displacement of said valve member such that said movable core axially reciprocates toward and away from said fixed core therewith.Type: GrantFiled: June 2, 2005Date of Patent: August 7, 2007Assignee: DENSO CorporationInventor: Toyoji Nishiwaki
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Patent number: 7225996Abstract: A fuel injection device includes a fuel injection unit provided with a plurality of fuel injection members. The fuel injection unit is held by a holding-and-supplying unit. The fuel injection members are connected to the holding-and-supplying unit by a connecting-and-supplying unit. A fuel is supplied to the fuel injection members through fuel supply passages formed in the holding-and-supplying unit and the connecting-and-supplying unit so as to extend from the holding-and-supplying unit through the connecting-and-supplying unit to the fuel injection members.Type: GrantFiled: March 26, 2004Date of Patent: June 5, 2007Assignee: Kawasaki Jukogyo Kabushiki KaishaInventors: Masayoshi Kobayashi, Hiroyuki Ninomiya, Hiroaki Miyamoto, Takeo Oda
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Patent number: 7216815Abstract: A servo-valve for a fuel injector equipped with a pressure booster whose working chamber is separated from a differential pressure chamber by a booster piston in which an actuator can connect a control chamber to a first low-pressure return and the differential pressure chamber can be connected to a second low-pressure return or to a return system in which the returns are connected to each other. A first servo-valve piston has a first sealing seat, and a second piston, embodied as a sealing sleeve, is accommodated on the first servo-valve piston and, together with a valve housing, constitutes a second sealing seat. When the pressure in the control chamber is relieved, this second sealing seat is closed with a shorter stroke, sooner than the first sealing seat. When the control chamber is subjected to pressure, the second sealing seat opens only after the first sealing seat is closed.Type: GrantFiled: June 17, 2004Date of Patent: May 15, 2007Assignee: Robert Bosch GmbHInventor: Hans-Christoph Magel
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Patent number: 7210639Abstract: A fuel injector having an injection valve connected to a high-pressure source and a control valve including a control piston guided in a valve body and comprising a pressure piston section having a first pressure surface guided in a bush and a control piston section with a sliding seal that has a control edge; the bush is contained in a pressure chamber of the valve body. In a first valve position, a sealing seat of the control piston disconnects a valve chamber from a low-pressure/return system and in a second valve position, the control edge of the control piston disconnects the pressure chamber from the valve chamber; in the second valve position, a connection is simultaneously produced between the valve chamber and the low-pressure/return system, thus initiating an actuation of the fuel injection valve. The control piston section with the control edge is guided in a control cylinder that is contained in the pressure chamber of the valve body and is separate from the bush.Type: GrantFiled: March 30, 2005Date of Patent: May 1, 2007Assignee: Robert Bosch GmbHInventor: Hans-Christoph Magel
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Patent number: 7143966Abstract: A fuel injector for the direct injection of fuel, especially into the combustion chamber of a mixture-compressing internal combustion engine having external ignition, is located in a cylinder head of the internal combustion engine in a receiving bore of the cylinder head, and includes a nozzle body and a sealing ring which seals the fuel injector from the cylinder head of the internal combustion engine. At an end on the discharge side of the fuel injector, an at least partially spherical body is formed which abuts at least partially against a wall of the receiving bore, a groove being circumferentially formed on the body in which the sealing ring is positioned.Type: GrantFiled: May 27, 2005Date of Patent: December 5, 2006Assignee: Robert Bosch GmbHInventor: Uwe Liskow
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Patent number: 7121476Abstract: A fuel injection device, which has: a nozzle needle, guided displaceably in a nozzle body, which as a function of its position opens or closes at least one injection opening, in which a control chamber, to which fuel can be delivered under pressure via an inlet throttle and from which fuel can be diverted, controlled by a control valve, via an outlet throttle, is provided at a piston face of the nozzle needle facing away from the injection opening, and in which in operation, the position of the nozzle needle is controlled by a pressure difference between the pressure in the control chamber and the pressure of the fuel at the end, toward the injection opening, of the nozzle needle, is characterized in that the nozzle needle is surrounded, over at least part of its length, during operation by fuel at high pressure, such that only in the regions of the nozzle needle near the injection opening and in the control chamber can a lower pressure, differing from the high fuel pressure, occur.Type: GrantFiled: November 4, 2005Date of Patent: October 17, 2006Assignee: Robert Bosch GmbHInventors: Christoph Buehler, Juergen Frasch, Christoph Butscher, Michael Scheurer, Stephan Wehr
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Patent number: 7108201Abstract: The injector tip of an injection valve which injects directly into the combustion chamber protrudes therein, thereby incurring the risk that combustion residues can become deposited on the injector tip. When the injection valve is in a closed state, the possible attachments of combustion residues along a separation line (10) are eliminated by means of a special configuration of the surface at the separation line (10) between the valve body and a valve plate. The surface is represented in a smooth, step-less, edge-less and curved manner.Type: GrantFiled: December 13, 2004Date of Patent: September 19, 2006Assignee: Siemens AktiengesellschaftInventors: Bernhard Fischer, Bernhard Gottlieb, Andreas Kappel, Tim Schwebel
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Patent number: 7104464Abstract: A fuel supply method for a fuel injection device including a fuel injection unit, comprising: supplying fuel to a first fuel injection member of the fuel injection unit through a first fuel supply passage internally formed in a holding-and-supplying unit holding the fuel injection unit; and supplying fuel to a second fuel injection member of the fuel injection unit through a second fuel supply passage internally formed in the holding-and-supplying unit.Type: GrantFiled: March 26, 2004Date of Patent: September 12, 2006Assignee: Kawasaki Jukogyo Kabushiki KaishaInventors: Masayoshi Kobayashi, Hiroyuki Ninomiya, Hiroaki Miyamoto, Takeo Oda
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Patent number: 7097115Abstract: A fuel injector regulator having combined initial injection and peak injection pressure regulation. The fuel injector regulator includes a rate shaping valve movably supported within a valve bore between a closed position and an open position to regulate a rate of injected fuel. The regulator further includes a waste gate valve having a body movably supported within a bore of the rate shaping valve and between a closed position and an open position to regulate the pressure of injected fuel.Type: GrantFiled: December 3, 2004Date of Patent: August 29, 2006Assignee: Detroit Diesel CorporationInventors: He Jiang, Gerald Gaydek
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Patent number: 7097114Abstract: The present disclosure provides a self-cleaning injector nozzle or other fluid conduit that maintains deposits at a low level by sonic tuning the shock wave generated during fluid flow through that nozzle or conduit. Methods of producing an injector nozzle and a method of cleansing deposits from liquid or gaseous fluids are also disclosed.Type: GrantFiled: November 4, 2004Date of Patent: August 29, 2006Assignee: Afton Chemical CorporationInventor: Allen A. Aradi
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Patent number: 7083113Abstract: A fuel injection apparatus for injecting fuel into the combustion chambers of an internal combustion engine. includes a high pressure accumulator, a pressure booster, and a metering valve. The pressure booster includes a working chamber and a control chamber that are separated from each other by an axially movable piston. A pressure change in the control chamber produces a pressure change in a compression chamber that acts on a nozzle chamber via a fuel inlet. The nozzle chamber encompasses a nozzle needle. A nozzle spring chamber that acts on the injection valve element can be filled on the high-pressure side via a line that leads from the compression chamber and contains an inlet throttle restriction. On the outlet side, the nozzle spring chamber is connected to a chamber of the pressure booster via a line that contains an outlet throttle restriction.Type: GrantFiled: April 9, 2003Date of Patent: August 1, 2006Assignee: Robert Bosch GmbHInventors: Martin Kropp, Hans-Christoph Magel, Manfred Mack, Christian Grimminger
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Patent number: 7073733Abstract: Several different features are provided for use with a pump, particularly a microdispensing pump. In a first aspect of the subject invention, latch fingers are provided which coact with a stop member to yieldingly inhibit movement of an actuator of the pump to ensure sufficient momentum is provided to the pump for actuation. In a second aspect of the invention, an overcap is provided which defines an at least liquid-tight seal with the pump body at locations spaced from a nozzle of the pump to limit ingress of contaminants into the nozzle. In a third aspect, at least one protruding bead is provided in proximity to at least one edge of a label mounted to the pump body to restrict removal thereof. In a fourth aspect, at least one rib is provided in proximity to a dispensing cap to provide lateral stability thereto.Type: GrantFiled: September 20, 2002Date of Patent: July 11, 2006Inventors: Ben Z. Cohen, Nigel Kelly
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Patent number: 7032833Abstract: In a fuel injector, in particular a fuel injector for fuel-injection systems of internal combustion engines, a piezoelectric or magnetostrictive actuator is surrounded by a compensation sleeve. The compensation sleeve is made of a material exhibiting virtually no, or negative, thermal expansion, so that the thermal expansion of the compensation sleeve and that of an upper valve-body section and/or lower valve-body section essentially corresponds to the thermal expansion of the actuator and effective transmission elements to the valve-sealing seat. The compensation sleeve, radially on the outside, is enclosed by a spring sleeve, which connects the lower valve-body section to the upper valve-body section and prestresses the compensation sleeve for pressure.Type: GrantFiled: September 7, 2002Date of Patent: April 25, 2006Assignee: Robert Bosch GmbHInventor: Friedrich Böcking
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Patent number: 6997392Abstract: The invention relates to an injection valve (1) comprising a booster piston (23), said piston delimiting a pump chamber (22) and a booster chamber (29). A valve (14) is provided in the inlet to the chamber (22). The valve is configured as a 3/2-way valve and controls the pressure in the pump chamber (22). The pressure in the pump chamber (22) is converted into a correspondingly increased pressure in the booster chamber (29) and in an injection chamber (34) containing an injection needle (6), by means of the booster piston (23). The use of the valve (14) allows a precise control of the injection times.Type: GrantFiled: September 19, 2001Date of Patent: February 14, 2006Assignee: Siemens AktiengesellschaftInventors: Wendelin Klügl, Günter Lewentz, Martin Neumaier
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Patent number: 6981653Abstract: A fuel injection system having a high-pressure fuel pump connected to a fuel injection valve for each cylinder of an internal combustion engine in which the high-pressure fuel pump has a piston defining a working chamber communicating with a pressure chamber of the fuel injection valve, which has an injection valve element that controls injection openings and can be moved in an opening direction counter to a closing force by the pressure prevailing in the pressure chamber. A first control valve controls a connection of the pump working chamber to a relief chamber and a second control valve controls a connection of a control pressure chamber, which communicates with the pump working chamber, to a relief chamber.Type: GrantFiled: December 5, 2002Date of Patent: January 3, 2006Assignee: Robert Bosch GmbHInventor: Peter Boehland