Plain Cylinder Patents (Class 242/178)
  • Patent number: 8910896
    Abstract: A method of winding an elastomeric yarn, such as spandex, onto a spool includes the steps of providing a spool; providing an elastomeric yarn; rotating the spool at a speed to define a spool rotation speed; moving the yarn traversely with respect to the spool in an alternating to and fro manner to define a traverse frequency; winding the yarn onto the spool; controlling the ratio of the spool rotation speed to the traverse frequency to define a wind ratio during the winding of the yarn onto the spool; and decreasing the traverse speed as the yarn is wound onto the spool in an inverse proportion to an amount of yarn that has been wound. The winding of the yarn onto the spool forms a yarn cake on the spool. The traverse speed may be decreased in inverse proportion to a diameter of the yarn cake. The method may further include the step of shifting the yarn by a pitch for each rotation of the spool.
    Type: Grant
    Filed: October 23, 2009
    Date of Patent: December 16, 2014
    Assignee: INVISTA North America S. à r. l.
    Inventor: Joseph E. Koskol
  • Publication number: 20130125738
    Abstract: The invention concerns an improved yarn package and a method winding a package of high Young's modulus yarn. The package has a low normalized standard deviation in unwinding tension and hence is very suitable for converting into a range of yarn constructions and particularly medical products.
    Type: Application
    Filed: April 7, 2011
    Publication date: May 23, 2013
    Applicant: DSM IP ASSETS B.V.
    Inventors: Evert Florentinus Florimondus De Danschutter, Herbert Rabe, Carsten Goerke
  • Patent number: 8365949
    Abstract: A canister for removable attachment to a dispenser is formed as a hollow shell defining a cavity into which wet or dry paper can be fitted and removed from the canister through a dispensing opening therein. The shell is formed with a part-cylindrical shape and has a outwardly projecting rim at its bottom for detachable mounting on the dispenser.
    Type: Grant
    Filed: November 18, 2008
    Date of Patent: February 5, 2013
    Inventor: Armand Serfaty
  • Patent number: 8316865
    Abstract: This present invention relates to a process for winding tape to prevent or reduce telescoping of the tape (e.g., dental tape) as it is wound onto a bobbin spool. Dispensers comprising such bobbins are also discussed herein.
    Type: Grant
    Filed: August 4, 2008
    Date of Patent: November 27, 2012
    Assignee: McNeil-PPC, Inc.
    Inventors: Harold Ochs, Curt Binner
  • Patent number: 8157197
    Abstract: A system and method for producing a spool having a length of tubular fabric wound thereupon is disclosed, the tubular fabric being substantially spirally wound upon a core with consecutive windings of the extended length tubular fabric being located close adjacent each other, and with consecutive rows of the extended length tubular fabric overlaying each other on the hollow core. The winding operation simultaneously controls both the lateral position at which the tubular fabric is wound onto the core and the rotation of the core to achieve the tight and highly compact winding operation, with the speed of the winding operation being controlled according to the amount of the tubular fabric which is available at any given time. The tubular fabric is suitable for use in the manufacture of paint roller covers.
    Type: Grant
    Filed: November 11, 2008
    Date of Patent: April 17, 2012
    Assignee: Siny Corp.
    Inventors: Dale C. Jelinek, Marcus L. Skildum, Daniel L. Sinykin
  • Patent number: 7942359
    Abstract: It is an object of the present invention to provide a package in an optimal form obtained by winding a carbon fiber bundle having a fineness of 25,000 to 35,000 deniers, which has a high wound density and is less apt to become loose, and a method for producing the same. The present invention is a carbon fiber package obtained by winding a carbon fiber bundle having a fineness of 25,000 to 35,000 deniers on a bobbin in a square-end type, wherein the width per unit fineness of the carbon fiber bundle is in the range of 0.30×10?3 to 0.63×10?3 mm/denier, the traverse angle in the beginning of winding is in the range of 13 to 14°, the traverse angle in the end of winding is 3° or larger, and the fractional portion W0 of the winding ratio W is in the range of 0.07 to 0.08.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: May 17, 2011
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Takayuki Kiriyama, Norihito Maki
  • Patent number: 7802743
    Abstract: A system and method for producing a spool having a continuous fabric strip is disclosed which produces an extended length fabric strip made from a plurality of seamed standard lengths of the fabric, the extended length fabric strip being substantially spirally wound upon a hollow core with consecutive windings of the extended length fabric strip being located close adjacent each other, and with consecutive rows of the extended length fabric strip overlaying each other on the hollow core. In a first embodiment, the standard length fabric strips are joined together at their respective contiguous ends using a small strip of heat-activated seaming tape. In a second embodiment, the standard length fabric strips are stitched together at their respective contiguous ends using thread.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: September 28, 2010
    Assignee: Siny Corp.
    Inventors: Dale C. Jelinek, Marcus L. Skildum
  • Patent number: 7665682
    Abstract: An overend take-off crosswound bobbin and a method for its production are designed in such a way that the density of the finished crosswound bobbin is increased and the run-off characteristics during further processing are optimized. For this purpose, in one variant parallel windings are introduced at intervals. In another variant, when the bobbin diameter is small the yarn is wound on at a smaller pitch angle than for a larger diameter. Furthermore, a traversing stroke which is reduced by comparison with the bobbin width is displaced along the bobbin width.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: February 23, 2010
    Assignee: Deutsche Institute fuer Textil- und Faserforschung Stuttgart Stiftung des oeffentlichen Rechts
    Inventors: Gerd Stahlecker, Gernot Schäffler, Christoph Riethmüller
  • Publication number: 20090184188
    Abstract: A method of manufacturing paint roller covers is disclosed in which the paint roller covers are manufactured from a seamless, tubular fabric sleeve knitted in a pile side-in manner and including at least one of a backing material and a pile made, at least in part, from a low melt fiber or yarn component. The seamless, tubular fabric sleeve is inverted to a pile side-out configuration, placed onto a cylindrical member, and heat is applied to cause the low melt fiber or yarn in the backing and/or looped ends of the pile to be activated and to closely conform to the size of the cylindrical member, thereby causing the melted and fused together, re-hardened low melt component of the seamless, tubular fabric sleeve to remain in a cylindrical configuration, forming an integrally formed core member.
    Type: Application
    Filed: October 24, 2008
    Publication date: July 23, 2009
    Inventor: Daniel L. Sinykin
  • Publication number: 20080156917
    Abstract: An overend take-off crosswound bobbin and a method for its production are designed in such a way that the density of the finished crosswound bobbin is increased and the run-off characteristics during further processing are optimized. For this purpose, in one variant parallel windings are introduced at intervals. In another variant, when the bobbin diameter is small the yarn is wound on at a smaller pitch angle than for a larger diameter. Furthermore, a traversing stroke which is reduced by comparison with the bobbin width is displaced along the bobbin width.
    Type: Application
    Filed: February 25, 2005
    Publication date: July 3, 2008
    Inventors: Gerd Stahlecker, Gernot Schaffler, Christoph Riethmuller
  • Patent number: 7249726
    Abstract: Apparatus and process for winding filamentary material in a figure 8 configuration including a rotatable spindle for retaining a mandrel upon which the filamentary material is wound; a traverse mechanism for controlling the laying of wound coils on the mandrel; and controlling the advance of the wound layers on the mandrel in accordance with the rotation of the spindle and the movement of the traverse mechanism to vary the angular displacement of the wound coil so that the number of crossovers of succeeding layers of the wound coils increases as the winding process progresses, thereby increasing the density of the wound coils.
    Type: Grant
    Filed: September 27, 2004
    Date of Patent: July 31, 2007
    Assignee: Reelex Packaging Solutions, Inc.
    Inventor: Frank W. Kotzur
  • Patent number: 7246764
    Abstract: In a cross-wound bobbin (1), the helical lines along which the yarn (4) is wound have a different inclination in adjacent layers. The winding ratios are selected such that the quantity drawn off is greater if the unwinding point is moving from the unwinding end to the bottom end, compared to the quantity drawn off if the unwinding point is moving from the bottom end to the unwinding end.
    Type: Grant
    Filed: January 25, 2002
    Date of Patent: July 24, 2007
    Assignee: Deutsch Institute fur Textil-und Faserforschung Stuttgart (DITF)
    Inventors: Heinrich Planck, Christoph Rietmuller, Helmut Weinsdorfer
  • Patent number: 7165735
    Abstract: A yarn package, provided on a yarn package holder, such as a tube, wherein the yarn is at least partly unstable, such that a variation in the yarn tension results in a rotational movement thereof. The position of the yarn in the yarn package is controlled by the direction of the rotation of the yarn. Also a method for forming a yarn package, wherein the position of the nodes is determined. An apparatus for the production of alternative twist plied yarn and for the formation of a yarn package by winding the alternate twist plied yarn on a yarn package holder, such as a tube, producing alternate twist plied yarn, guiding the alternate twist plied yarn along the longitudinal axis of the package being formed whereby the producing the alternate twist plied yarn is synchronized with the guiding the alternate twist plied yarn along the longitudinal axis of the package.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: January 23, 2007
    Assignee: Textielmachinefabriek Gilbos N.V.
    Inventors: Erik Gilbos, Christian Van Hautte, Emiel Rubbrecht
  • Patent number: 6929203
    Abstract: A system and method for producing a spool having a continuous fabric strip is disclosed which produces an extended length fabric strip made from a plurality of seamed standard lengths of the fabric, the extended length fabric strip being substantially spirally wound upon a hollow core with consecutive windings of the extended length fabric strip being located close adjacent each other, and with consecutive rows of the extended length fabric strip overlaying each other on the hollow core. In a first embodiment, the standard length fabric strips are joined together at their respective contiguous ends using a small strip of heat-activated seaming tape. In a second embodiment, the standard length fabric strips are stitched together at their respective contiguous ends using thread.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: August 16, 2005
    Assignee: Monterey, Inc.
    Inventors: Dale C. Jelinek, Marcus L. Skildum, Theodore S. Heitzler
  • Patent number: 6926223
    Abstract: The invention relates to a method for winding pre-oriented, non-crystalline polyester filaments onto a spool at a winding speed of at least 4,200 m/min, in which the wound filament is wound over the width of the spool by means of a flying traverse arm and is turned by a driven sensing roller with an applied pressure between 8 and 18 kg on the circumference of a spool placed on a driven spool-locating pin. The filaments for winding are introduced to the traverse thread guide at a thread tension of between 0.03 cN/dtex and 0.20 cN/dtex. The sensing roller is driven at an overspeed of preferably between 0.3 and 1.2%, in comparison with the spool circumferential speed. The thread laying angle is set between 3.5° and 7.5° by means of the spool travel. The above method permits a good spool formation even at high spooling speeds.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: August 9, 2005
    Assignee: Zimmer A.G.
    Inventor: Heinz Schüttrichkeit
  • Patent number: 6918552
    Abstract: A roll of knitted pile fabric is disclosed including an extended length fabric strip made from a plurality of seamed standard lengths of the fabric, the extended length fabric strip being substantially spirally wound upon a hollow core with consecutive windings of the extended length fabric strip being located close adjacent each other, and with consecutive rows of the extended length fabric strip overlaying each other on the hollow core. In the preferred embodiment, the standard length fabric strips are joined together at their respective contiguous ends using a small strip of heat-activated seaming tape. The extended length fabric strip is suitable for use in the manufacture of paint roller covers.
    Type: Grant
    Filed: February 2, 2004
    Date of Patent: July 19, 2005
    Assignee: Monterey Mills
    Inventors: Dale C. Jelinek, Marcus I. Skildum
  • Patent number: 6902131
    Abstract: A system and method for producing a spool having a continuous fabric strip is disclosed which produces an extended length fabric strip made from a plurality of seamed standard lengths of the fabric, the extended length fabric strip being substantially spirally wound upon a hollow core with consecutive windings of the extended length fabric strip being located close adjacent each other, and with consecutive rows of the extended length fabric strip overlaying each other on the hollow core. In a first embodiment, the standard length fabric strips are joined together at their respective contiguous ends using a small strip of heat-activated seaming tape. In a second embodiment, the standard length fabric strips are stitched together at their respective contiguous ends using thread.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: June 7, 2005
    Assignee: Monterey, Inc.
    Inventors: Dale C. Jelinek, Marcus L. Skildum, Theodore S. Heitzler
  • Patent number: 6886770
    Abstract: A method for forming the wound package of cylindrical cheeses on rotor spinning machines, wherein a crossing angle ?M in a central zone of the bobbin traverse is less than 28° and a crossing angle ?R in the end zones located adjacent the ends of the wound package is increased in respect to the central zone. The cylindrical cheeses thereby produced are distinguished by great running lengths, solid structure, good density distribution, and excellent unwinding properties.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: May 3, 2005
    Assignee: Saurer GmbH & Co. KG
    Inventors: Heinz-Dieter Göbbels, Gregor Gebald, Friedemann Söll
  • Patent number: 6886771
    Abstract: A method for forming the wound package of a conical cheese on rotor spinning machines, wherein a crossing angle ?M in a central zone of the bobbin traverse is less than 28° and a crossing angle ?R in the end zones located adjacent the ends of the wound package is increased in respect to the central zone. The cylindrical cheeses thereby produced are distinguished by long running lengths, solid structure, good density distribution and excellent unwinding properties.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: May 3, 2005
    Assignee: Saurer GmbH & Co. KG
    Inventors: Heinz-Dieter Göbbels, Gregor Gebald, Friedemann Soll
  • Patent number: 6866213
    Abstract: An apparatus and method is disclosed for winding a web about a central axis and a rotating mandrel to form a roll. A rolled web product with an alternating winding pattern may be manufactured. A feeding mechanism provides a running web to be wound into a roll. A retainer assembly may be configured for holding the web as it is wound upon the rotating mandrel. The retainer assembly may be configured to accommodate oscillating movement of the rotating mandrel between a clockwise and a counterclockwise direction. The web may be placed upon a roll by winding in one direction and then back again in a second direction repeatedly to form a roll. Retaining means, such as paddles, may be actuated from an active position in contact with the web to a resting position removed from the roll. Paddles may serve to hold the web upon the outer surface of the roll at the time in which the rotating mandrel is changing rotational direction.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: March 15, 2005
    Assignee: Kimberely-Clark, Worldwide, Inc.
    Inventors: Andrew M. Lake, Edward G. Wollangk, Gregory J. Rajala, Moshe Saraf, Daniel J. Oshefsky
  • Patent number: 6772974
    Abstract: A precision method is defined for identifying defective sections of a spoolable material for removal. Defective sections are noted during manufacture and the spool containing the material is subsequently unwound to allow removal of the defective sections. The invention uses rotation data corresponding to the location on the spool where the fiber contains defects. A process controller records rotational positioning data from the take-up spool during manufacturing and uses the information to locate the defect when unwinding the spool. In addition, the pitch of winding the fiber onto the spool may be altered during manufacturing to indicate the beginning and end of a defective section. In this instance, the defective portion of the fiber can be determined during unwinding by monitoring the pitch width of the material. Finally, an algorithm for defining cut out bands adjacent to the defective sections aid in ensuring that no remaining defective fiber remains.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: August 10, 2004
    Assignee: Fitel USA Corp.
    Inventors: Christopher Timothy Gallagher, Jason W. Shiroishi, William H. Sleigher, Jr., Zhi Zhou
  • Publication number: 20040149845
    Abstract: A system and method for producing a spool having a continuous fabric strip is disclosed which produces an extended length fabric strip made from a plurality of seamed standard lengths of the fabric, the extended length fabric strip being spirally wound upon a hollow core with consecutive windings of the extended length fabric strip being located close adjacent each other, and with consecutive rows of the extended length fabric strip overlaying each other on the hollow core. In the preferred embodiment, the standard length fabric strips are joined together at their respective contiguous ends using a small strip of heat-activated seaming tape.
    Type: Application
    Filed: February 2, 2004
    Publication date: August 5, 2004
    Inventors: Dale C. Jelinek, Marcus L. Skildum
  • Patent number: 6725639
    Abstract: The object of the present invention is to allow the reliable identification of the quality level of the winding package based on the yarn quality such as the yarn winding tension or the twisting density when manufacturing a winding package. According to the draw texturing machine for winding while traversing the false-twist textured yarn Y unwound from the supply yarn package and forming a winding package 7 of taper end form, a tension sensor 20 for detecting the tension of the yarn Y to be processed into a winding package 7, and a quality level judging means 30 for judging the quality level of the winding package 7 based on the detected tension information, are provided.
    Type: Grant
    Filed: December 6, 2001
    Date of Patent: April 27, 2004
    Assignee: Murata Kikai Kabushiki Kaisha
    Inventors: Kazuki Ishii, Koichiro Oshiumi
  • Patent number: 6688544
    Abstract: A package of material for unwinding from a flush end. The package of material includes an elongated winding member to receive a continuous strand of material substantially normal to an axis of the elongated winding member. The continuous strand of material wound about the elongated winding member substantially covers at least one of two ends of the winding member to define a flush end of the package of material. The covered end of the winding member does not protrude beyond the continuous strand of material wound on the winding member. The continuous strand of material is to be unwound over the flush end in a substantially parallel misaligned manner relative to the axis of the elongated winding member. The continuous strand of material being unwound from the elongated winding member is free of obstruction from the covered end of the winding member.
    Type: Grant
    Filed: March 14, 2002
    Date of Patent: February 10, 2004
    Assignee: Mohawk Carpet Corporation
    Inventor: James R. Rader
  • Patent number: 6685121
    Abstract: A system and method for producing a spool having a continuous fabric strip is disclosed which produces an extended length fabric strip made from a plurality of seamed standard lengths of the fabric, the extended length fabric strip being spirally wound upon a hollow core with consecutive windings of the extended length fabric strip being located close adjacent each other, and with consecutive rows of the extended length fabric strip overlaying each other on the hollow core. In the preferred embodiment, the standard length fabric strips are joined together at their respective contiguous ends using a small strip of heat-activated seaming tape.
    Type: Grant
    Filed: October 30, 2002
    Date of Patent: February 3, 2004
    Assignee: Monterey, Inc.
    Inventors: Dale C. Jelinek, Marcus L. Skildum
  • Publication number: 20030183713
    Abstract: A package of material for unwinding from a flush end. The package of material includes an elongated winding member to receive a continuous strand of material substantially normal to an axis of the elongated winding member. The continuous strand of material wound about the elongated winding member substantially covers at least one of two ends of the winding member to define a flush end of the package of material. The covered end of the winding member does not protrude beyond the continuous strand of material wound on the winding member. The continuous strand of material is to be unwound over the flush end in a substantially parallel misaligned manner relative to the axis of the elongated winding member. The continuous strand of material being unwound from the elongated winding member is free of obstruction from the covered end of the winding member.
    Type: Application
    Filed: March 14, 2002
    Publication date: October 2, 2003
    Inventor: James R. Rader
  • Patent number: 6536707
    Abstract: A device for holding and dispensing moistened tissue from a roll includes a housing having a cylindrical wall, a fixed end wall and an opposite removable end wall to allow placement of the tissue roll on an integral tubular dowel in the housing. A hinged door moves between a normally closed, sealed position and an open position to facilitate removal of individual sheets of the moistened tissue through an access opening. Pegs extending outwardly from the opposite end walls are keyed to fit within congruently configured recesses of a holder for securing the housing to the holder without rotating. An ejection control urges one of the pegs inwardly against a spring to release the housing from the holder to facilitate refilling of tissue when needed. In one embodiment, the holder accommodates both a roll of dry tissue and a roll of moistened tissue.
    Type: Grant
    Filed: March 1, 2001
    Date of Patent: March 25, 2003
    Inventor: Olufemi Adelakun
  • Patent number: 6443379
    Abstract: A method for producing a cheese, wherein the cheese rotates around its longitudinal axis and the yarn is subjected to a cross-winding movement while being fed to the cheese and wound thereon, and having a crossing angle, a winding angle and a placement distance associated therewith. The method including the steps of controlling the crossing angle and the winding ratio as a function of the cheese diameter during the winding process while controlling the placement distance so that it increases in conjunction with an increasing cheese diameter thereby preventing deformations and improving the production of cheeses. A cheese produced in accordance with the method of the present invention offers advantages for stacking and during transport.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: September 3, 2002
    Assignee: W. Schlafhorst AG & Co.
    Inventor: Manfred Lassmann
  • Patent number: 6371394
    Abstract: Method for winding a fiber element onto a support. The fiber element having at least two longitudinal portions (Pi) with different characteristics. The method including the steps of supplying the fiber element to the support and associating with each longitudinal portion a respective value of the winding pitch (pi) which is different from the values associated with the portions adjacent thereto. The winding pitch associated with each portion being modulated in accordance with a periodic function.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: April 16, 2002
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventor: Giacomo Stefano Roba
  • Publication number: 20010035469
    Abstract: A method for producing a cheese, wherein the cheese rotates around its longitudinal axis and the yarn is subjected to a cross-winding movement while being fed to the cheese and wound thereon, and having a crossing angle, a winding angle and a placement distance associated therewith. The method including the steps of controlling the crossing angle and the winding ratio as a function of the cheese diameter during the winding process while controlling the placement distance so that it increases in conjunction with an increasing cheese diameter thereby preventing deformations and improving the production of cheeses. A cheese produced in accordance with the method of the present invention offers advantages for stacking and during transport.
    Type: Application
    Filed: April 20, 2001
    Publication date: November 1, 2001
    Inventor: Manfred Lassmann
  • Patent number: 6276624
    Abstract: By using carbon fibers having a fineness of 25,000 deniers or more, the present invention provides a carbon fiber package including a cheese winding package or a coreless package in which an outside diameter of the package, a diameter of a bobbin or an inside diameter of the package, and a winding width are regulated in the specific ranges, a square-end type package in which a yarn width per fineness, wind angles at the start of winding and at the end of winding, and shifting of the yarn are regulated in the specific ranges, and a carbon fiber packed member in which an average bulk density is regulated in a specific range. Those carbon fiber packages and the carbon fiber packed member solve troubles and inconveniences during use, and also packages which have a high winding density and which do not break easily can be obtained.
    Type: Grant
    Filed: August 28, 1998
    Date of Patent: August 21, 2001
    Assignee: Toray Industries, Inc.
    Inventors: Makoto Endo, Haruki Morikawa, Eiichi Yamamoto, Seiji Mizukami
  • Patent number: 6086004
    Abstract: A process for preparing a spandex supply package with minimal package relaxation variations along the length of spandex utilizing precalculated variable winding speeds for different segments of the package, calculated from package relaxation values of a reference spandex supply package, and uniform supply packages prepared by this process, are provided.
    Type: Grant
    Filed: August 11, 1998
    Date of Patent: July 11, 2000
    Assignee: DuPont-Torav Company, Ltd.
    Inventors: Takamasa Uchida, Kazue Oka
  • Patent number: 5988545
    Abstract: Cored wire is spirally wound on a storage reel with fixed space between each spiral in a given layer. Alternate layers are wound across the preceding layer in the same manner until the reel is full.
    Type: Grant
    Filed: December 30, 1997
    Date of Patent: November 23, 1999
    Assignee: Minerals Technologies, Inc.
    Inventor: Phillip Ronald King
  • Patent number: 5853133
    Abstract: An apparatus is provided for forming a cylindrical package of wound strand having a radially outer surface with first and second edges and a central portion therebetween. The apparatus includes a rotatable collet for receiving the strand and winding the strand to build a package. A guide is mounted for reciprocation from edge to edge of the package to lay the strand in a helical pattern on the package surface as the package rotates. A roller bail mounted for contacting the surface as the package is being built for holding the strand in place on the package. The roller bail is divided into separate rollers with each roller contacting the package surface at one of the edges and not contacting the package surface at the central portion.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: December 29, 1998
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventor: Roy E. Smith
  • Patent number: 5839678
    Abstract: A method of collecting strand includes rotating a collet to wind the strand into a package, traversing the strand from end to end of the package so that the strand is wound in a helical pattern on the package, contacting the package with a roller bail at edge portions at each end of the package, pressing the package with the roller bails, thereby causing the strand to flatten as it is wound in the edge portions to create a strand having periodically occurring flat spots, and controlling the flattening of the strand by controlling the pressure of the roller bails on the package. The flattening of the strand can also be controlled by controlling speed of the traverse of the strand.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: November 24, 1998
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Larry J. Huey, Michael B. Fazio
  • Patent number: 5806775
    Abstract: A self supporting, helically wound package of yarn suitable for being payed out by withdrawing the yarn without collapse of the package is disclosed. The yarn comprises a strand of individual filaments, the strand having a primary cross-sectional shape and periodic flat spots with a flat cross-sectional shape which is more elongated than the primary cross-sectional shape. The package has edge portions positioned axially at the ends of the package, and the flat spots are positioned in the edge portions of the package.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: September 15, 1998
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Roy E. Smith, Larry J. Huey, Thomas A. Coakley
  • Patent number: 5725167
    Abstract: A process for winding a fiber strand about a bobbin to form a wound package includes: (a) winding a fiber strand about a portion of a bobbin supported upon a rotatable collector of a winder to form a primary layer of a wound package. The primary layer has an overall length, an upper portion and a lower portion. Each of the upper portion and lower portion have a length which is less than the overall length. The primary layer has a plurality of sublayers, each of the plurality of sublayers having a plurality of layers. Each of the plurality of layers of the sublayers is successively wound upon a preceding layer and has a length which is less than the preceding layer. Each of the plurality of layers of the sublayers has an outer layer having a length which corresponds generally to the length of the lower portion, such that the primary layer is formed. A secondary layer is formed thereon which includes a plurality of layers upon the primary layer.
    Type: Grant
    Filed: December 19, 1995
    Date of Patent: March 10, 1998
    Assignee: PPG Industries, Inc.
    Inventors: Charles A. Garwood, James E. Saunders
  • Patent number: 5622324
    Abstract: A spool is produced by winding a filament, particularly an optical fiber, onto a bobbin by forming a first layer wound in a helical pattern, forming a transition at a predetermined angle from each successive odd layer to the following even layer and creating starts in each even layer at the transition point from the preceding, odd layer. In each odd layer, except the first layer, two cross-over lines at 180.degree. from one another lie directly over those of the preceding, even layer.
    Type: Grant
    Filed: July 18, 1995
    Date of Patent: April 22, 1997
    Assignee: State of Israel, Ministry of Defence, Rafael Armaments Development Authority
    Inventor: Ehud Dekel
  • Patent number: 5522561
    Abstract: An inside fiber optic payout system uses winding and packaging techniques th an inner stabilizing tube to ensure reliable cable payout. Stiff, elastic cable is rapidly non-precision wound onto a collapsible core spool at a preferred winding pitch. Stand-off attachments are installed over the outer cable layer between opposed spool flanges to support the cable pack when the collapsible core is removed. Duct tape is wrapped around the stand-offs and the outer cable layers to assist in keeping the cable pack stable (without collapsing) even up to its last few layers. The stand-offs also prevent the tape from being drawn out as the final layers of cable are dispensed. A shroud is installed over the tape and stand-offs. Payout preparation includes removing the spool's collapsible core leaving a central aperture in at least one flange of the spool. A circular payout guide is placed over this aperture and a rubber diaphragm is attached to the guide to provide friction for payout back tension.
    Type: Grant
    Filed: June 3, 1992
    Date of Patent: June 4, 1996
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Anthony H. Koyamatsu, Herbert L. Mummery, deceased, Warren L. Hahn
  • Patent number: 5499776
    Abstract: A take-up apparatus for tape type non-twisted carbon fiber bundles, in which a traverse guide unit consists of an introduction guide roller disposed so that an angle .theta..sub.1 between the introduction guide roller and the axial direction of the bobbin is substantially 90.degree., a final guide roller disposed so that an angle .theta..sub.e between it and the axial direction of the bobbin is -5.degree..+-.10.degree.(i.e., -15.degree. to +5.degree.), and at least one intermediate guide roller disposed between the introduction guide roller and final guide roller so that an angle difference between an intermediate guide roller and an adjacent guide roller is not more than 45.degree.. A take-up apparatus is also disclosed for tape type non-twisted carbon fiber bundles, in which a traverse guide unit has a helically continuing curved guide surface, an initial portion, i.e.
    Type: Grant
    Filed: September 14, 1992
    Date of Patent: March 19, 1996
    Assignee: Toray Industries, Inc.
    Inventors: Hironobu Nojiri, Kazuyuki Yakushiji, Minoru Yoshinaga, Hiroyuki Terasaka
  • Patent number: 5367596
    Abstract: A method of making an optical scanner is disclosed that includes light transmitting and receiving optical fibers to illuminate and scan an image to be copied, transmitted or stored.
    Type: Grant
    Filed: July 14, 1993
    Date of Patent: November 22, 1994
    Inventor: Vincent Chow
  • Patent number: 5222676
    Abstract: A yarn build is applied to at a constant traverse length up to a limit diameter D. In order to achieve a uniform yarn draw-off tension, even with packages of large mass and correspondingly large diameter, the traverse length is thereafter reduced as the diameter increases. In the case of a conically shaped tube, the conicity of the build is also reduced which leads to improved exploitation of volume and greater package mass for a given package radius.
    Type: Grant
    Filed: October 30, 1991
    Date of Patent: June 29, 1993
    Assignee: Schaerer Schweiter Mettler AG
    Inventor: Arthur Rebsamen
  • Patent number: 5215615
    Abstract: A process for forming a tubular wound package suitable for use as the fibrous support for a catalytic converter is disclosed. The process involves winding two yarns on a support using two separate yarn guides to form a series of walls defining both outwardly and inwardly facing pyramids.
    Type: Grant
    Filed: June 5, 1992
    Date of Patent: June 1, 1993
    Assignee: E. I. du pont de Nemours and Company
    Inventor: George D. Forsythe
  • Patent number: 5204927
    Abstract: In one embodiment, a process for manufacturing an optical fiber coupler of the invention utilizes a rotating drum that has a sloted portion or stacking slot for receiving multiple lengths of fiber in a stack. A support for the input ends of the fibers is in the form of a block which is secured to the surface of the drum in spaced relation with the slot. The block has a plurality of shallow, parallel spaced apart grooves in parallel alignment with the stacking slot. An end of the fiber is initially threaded preferably into the stacking slot and then sequentially located alternately in vacant grooves in the support. As the drum is rotated, a positioner operates to move the fiber transversely in the direction parallel to the drum axis so as to align the fiber in each respective one of the grooves and the slot for each rotation of the drum. The process continues until all the grooves are all occupied and the stacking slot is filled with a corresponding number of fiber lengths.
    Type: Grant
    Filed: March 2, 1992
    Date of Patent: April 20, 1993
    Assignee: Polaroid Corporation
    Inventors: Aland K. Chin, Jeffrey E. Bisberg
  • Patent number: 5046673
    Abstract: A method and apparatus for winding yarn to produce a wound yarn package having a variable density profile. The variable density profile in the wound yarn is produced by variably tensioning the yarn during the winding process by an electrical apparatus which is responsive to a programmed control signal to provide variable tension on the yarn. The density profile thus produced is preferably a progessively variable density profile. In a preferred embodiment, the method is carried out with a precison winding machine with an electromagnetic tensioner. A controlled sequence of control signals is applied to the tensioner to provide a correspondingly varying tension on the yarn.
    Type: Grant
    Filed: June 7, 1990
    Date of Patent: September 10, 1991
    Assignee: Institute of Textile Technology
    Inventor: Francis S. Moussalli
  • Patent number: 4986483
    Abstract: A bobbin-type winder for winding a synthetic yarn at a constant speed is disclosed. The winder includes a bobbin shaft having a bobbin mounted thereon and a bobbin shaft driving apparatus, operably connected to a first inverter, for rotating the bobbin shaft. The winder further includes a traverse device for traversing the yarn supplied to the bobbin, and a contacting roll arranged such that it is movable into contact with the circumferential face of a yarn package wound on the bobbin. The contacting roll is driven via a second inverter and a rotational speed detector is provided for detecting the rotational speed of the contacting roll. A controller is electrically connected with the bobbin shaft driving apparatus and the rotational speed detector for controlling the rotational speed of the bobbin shaft in accordance with the detector rotational speed of the contacting roll.
    Type: Grant
    Filed: December 18, 1989
    Date of Patent: January 22, 1991
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Ushio Ryu, Hideo Ono, Kengi Kabashima, Yutaka Masushige, Teruhiko Matsuo, Tadashi Koyanagi
  • Patent number: 4798347
    Abstract: A yarn winding method is disclosed wherein the yarn is wound onto a supporting tubular core by a traversing yarn guide. During the initial portion of the winding process, the yarn is wound in a random wind process, and during the subsequent portion of the winding process the yarn is wound in a stepped precision wind.
    Type: Grant
    Filed: August 14, 1987
    Date of Patent: January 17, 1989
    Assignee: Barmag AG
    Inventors: Heinz Schippers, Siegmar Gerhartz
  • Patent number: 4789112
    Abstract: A yarn winding method and resulting yarn package are disclosed, and wherein the yarn is wound onto a supporting tubular core by a traversing yarn guide and in accordance with either a random wind or a stepped precision wind. In each case, the winding is begun with the traversing speed having a predetermined initial mean value, and the mean value is then increased from the initial mean value to a predetermined maximum mean value, and such that the maximum value is reached when a predetermined base layer having a thickness (SB) of no more than about 10% of the total yarn layer thickness (S) of the finished yarn package is produced. The predetermined maximum value may be maintained during the remainder of the winding operation, and in addition, the circumferential speed of the package may be reduced during the initial increasing of the mean value of the traversing speed, and such that the winding speed and tension of the yarn remain substantially constant.
    Type: Grant
    Filed: August 10, 1987
    Date of Patent: December 6, 1988
    Assignee: Barmag AG
    Inventors: Heinz Schippers, Siegmar Gerhartz
  • Patent number: 4763785
    Abstract: A center-pull fiber package is provided in which a fibrous material may be wound onto a core structure comprising a core element and an overwrap release paper. Upon removal of the center elements, an end of the fibrous material is exposed so that the package may be unwound by removing a predetermined length of the winding from the interior or center of the package.
    Type: Grant
    Filed: October 9, 1987
    Date of Patent: August 16, 1988
    Assignee: BASF Aktiengesellschaft
    Inventors: William A. Bradley, Pat J. Carbone, Howell L. Peterson
  • Patent number: 4676441
    Abstract: A package comprising a tube onto which a yarn, wire, tape of the like is wound by a precision winding characterized in that during the winding of the package the ratio formed from the speed of rotation of the package and the traverse speed of the yarn remains constant, in order to provide optimum characteristics with respect to the course of the package such as the mass distribution of the yarn of the package and with respect to yarn winding. A process for winding the yarn on the package with a constant circumferential speed and a device for performing the precision winding process is disclosed.
    Type: Grant
    Filed: June 27, 1986
    Date of Patent: June 30, 1987
    Inventor: Fritjof Maag