Abstract: A guiding device for a stator of an automatic wire winding machine contains: a post, a cylinder, a sleeve, a cover, two springs, and three movable arms. The post includes a driven portion, an elongated hole, three grooves, and three bolts. The cylinder includes a through hole, two projections, two first apertures, a limiter, three second apertures, and three shafts. The sleeve is fitted with the post and includes two trenches. The cover includes an eyelet and fits with and moves on the post. One of the two springs abuts against the sleeve and pushes the cover to move, and another of the two springs also abuts against the sleeve and pushes the cylinder to move reversely. Each movable arm includes a hook portion arranged on a first end thereof and includes a fork portion formed on a second end thereof.

Abstract: A method and device for winding a rotor or a stator (2), of a rotary electrical machine, having a series of teeth (21) which are delimited by notches (22). In each notch there are inserted M continuous electric wires (3) constituting a turn; M being equal to 1 or more, characterised in that n×M wires (3) are wound simultaneously in a number n of notches (22), n corresponding to the number of phases and being ?2. The assembly of the M wires (3) constituting a phase, being inserted in a single notch (22). The device for winding has at least two carriages (4, 5), with a series of teeth, delimited by n notches (40, 50). And, likewise corresponding to the winding, each set of M continuous electric wires (3) constituting a turn, is characterised in that M×n wires (3) are inserted simultaneously in the extension of the n notches (22) of the rotary electrical machine in the n notches (40, 50) in the respective carriages (4, 5).

Abstract: An automatic winding device for cell core includes a mounting seat, a locking cap mounted on one end of the mounting seat, a winding assembly driving mechanism mounted on the other end of the mounting seat and a winding assembly. The winding assembly includes two winding needles and two winding plates. One end of the winding needles is fixed to the winding driving mechanism and the other end is opposite to the locking cap. One end of the winding plates is fixed to the winding driving mechanism and the other end thereof opposite to the locking cap. The winding plates are disposed on opposing sides of the pair of winding needles and separably contact the pair of winding needles. The winding needles are held together by complementary concave and convex portions, and a groove and a ring groove are formed in the locking cap.

Abstract: A winding device that winds a wire fed from a wire feeding member onto a stator having a plurality of radially disposed magnetic poles, includes a wire feeding member moving mechanism that moves the wire feeding member relative to the stator. The device also has a guide that holds the wire fed from the wire feeding member and positions the wire relative to a magnetic pole. The wire feeding member is moved relative to the stator without being passed between adjacent magnetic poles while the wire is held by the guide such that the wire fed from the wire feeding member is inserted between the adjacent magnetic poles.

Abstract: A winding device that winds a wire fed from a wire feeding member onto a stator having a plurality of radially disposed magnetic poles, includes a wire feeding member moving mechanism that moves the wire feeding member relative to the stator. The device also has a guide that holds the wire fed from the wire feeding member and positions the wire relative to a magnetic pole. The wire feeding member is moved relative to the stator without being passed between adjacent magnetic poles while the wire is held by the guide such that the wire fed from the wire feeding member is inserted between the adjacent magnetic poles.

Abstract: A winding method for winding a wire (2) fed from a nozzle (9) onto a stator (1) having a plurality of radially disposed teeth (4) includes a positioning step for positioning the wire (2) fed from the nozzle (9) relative to a tooth (4) while holding the wire (2) using a guide (7, 8) and a wire inserting step for moving the nozzle (9) relative to the stator (1) without passing the nozzle (9) between adjacent teeth (4A, 4B) while the wire (2) is held by the guide (7, 8) such that the wire (2) fed from the nozzle (9) is inserted between the adjacent teeth (4A, 4B).

Abstract: An apparatus and a method for winding wire coils in cores of dynamo electric machine using needles that are relatively movable with respect to the cores. Wire guides are provided that are also relatively movable with respect to the needle and the core so that the wire leaving the needle can be delivered to predetermined positions around the poles of the core to wind the wire coils. The wire guides are supported adjacent to the ends of the core by support means which have portions occupying positions of the needle trajectory during winding. The portion of the support means are movable as a function of the position occupied by the needle around the poles so that the needle can move without being obstructed. The arrangement enhances accuracy of guiding and positioning of the wire to form the wire coils and is suitable for compactly sized cores.

Abstract: Stator designs have wide-mouth slots between adjacent poles. Wire coils with high slot fill conductivity are formed around the poles. In some designs, the wire coils are wave wound around the poles. Thick bar conductors can be used for making the wire coils. The wire coils may be inserted using nozzle dispensers or transferred from a pre-form mandrel. In other designs, the wire coils are pre-formed on transferable pockets that are then mounted on the poles. Optional pole extensions or shoes can be attached to the stator poles after the wire coils are formed around the poles.

Abstract: Apparatus and method for winding coils C of at least one electrical conductor W for at least one core (11) of a dynamoelectric machine and for forming termination leads of the coils, the core having a longitudinal axis (H?), the apparatus and method using a dispensing member (20) and rotation of the dispensing member (20) around a rotation axis (25?) to re-orient the dispensing member between an orientation for winding the coils and an orientation for forming the termination leads. An axis of reference (21?) for the relative translation of the dispensing member (20) is positioned parallel and shifted with respect to the longitudinal axis (H?) of the core or coincident with the longitudinal axis (H?) of the core. The rotation axis (25?) is inclined with an angle that is not at 90° with respect to the dispensing member.

Abstract: A winding device (1) for a multi polar armature, which simultaneously winds a plurality of wire rods (5) onto a core (7) on which a plurality of winding cores (9) are arranged circularly, includes an index mechanism (11) for rotating the core (7) about a central axis thereof, a nozzle (3) for reeling out the plurality of wire rods (5), and a nozzle moving mechanism (12) for moving the nozzle (3). Every time the nozzle (3) completes a single revolution around the winding core (9), a twist (6) occurring in the wire rods (5) is undone by having the index mechanism (11) cause the core (7) to perform a single revolution about a central axis (T) thereof and having the nozzle moving mechanism (12) cause the nozzle (3) to follow the winding core (9) as the core (7) performs the single revolution.

Abstract: An apparatus for winding wire about a tooth of a core includes an amount of wire, a winding member configured to receive a portion of the amount of wire, and a winding device operatively coupled to the winding member. The winding device being configured to apply a number of wraps of the amount of wire to at least one of a plurality of teeth of the core. The number of wraps including a number of twists that is fewer than the number of wraps.

Abstract: A method of drawing lines into a housing includes: rotating a dial in a first rotational direction of the dial such that a first spool located in an interior of the housing is mechanically rotated in a first rotational direction thereby winding a first line thereabout; and rotating the same dial in a second rotational direction opposite to the first rotational direction such that a second spool located in the interior of the housing is mechanically rotated in a first rotational direction thereby winding a second line thereabout. The rotating of the same dial in the second, opposite rotational direction does not result in unwinding of the first line from the first spool, and the rotating of the same dial in the first rotational direction does not result in unwinding of the second line from the second spool.

Abstract: In a winding apparatus (1) of a stator (multi polar armature) winding a bundle of plural wire rods (5) on a circular core in which teeth (winding core) (9) are arranged circularly, an index mechanism (11) rotating the circular core (8) around its central axis, a core turning mechanism (30) turning the index mechanism (11), a nozzle (3) reeling out a plurality of wire rods (5), and a nozzle travel mechanism (15) traveling the nozzle in the three dimensional directions are provided. The index mechanism (11) and the nozzle travel mechanism (15) travel the nozzle (3) around each tooth (9) to wind the wire rods around each tooth (9), as well as the core turning mechanism (30) turns the index mechanism (11) and also the circular core (8) to eliminate the twist produced in the wire rods (5) wound around tooth (9).

Abstract: An apparatus for winding the stator for a dynamoelectric machine is provided. The apparatus includes a stator nest located on a mounting member, the stator nest including a front side for receiving a stator and a back side located opposite from the front side. The stator nest defines a horizontal longitudinal axis and includes a collet located at the front side for engaging and gripping the outer surface of a stator positioned within the collet. A collet actuator is located on a side of the mounting member opposite from the front side, and the collet actuator actuates the collet to engage with and disengage from the stator. A winding tool extends through the stator nest from the back side toward the front side. A reciprocating driver is connected to the winding tool for driving the winding tool in reciprocating movement relative to the stator nest. An oscillating driver connected to the winding tool drives the winding tool in oscillating movement.

Abstract: A winder for winding wire onto coil supports of dynamo-electric cores with translational, rotational, and stratification motions with respect to a central longitudinal axis of the dynamo-electric core is provided. The rotational motion may preferably be provided by the rocking motion of a gear sector. The stratification motion may preferably be provided by the implementation of a spiral groove. The spiral groove preferably shares the same longitudinal axis as the winder. The rotation of the spiral groove preferably creates a relative motion between the groove and the needles, thereby producing the radial stratification motion of the needles. Additionally, the winder includes a motor arrangement which is programmable and controllable. The motor arrangement may also provide a dampening effect to limit unwanted stratification motion.

Abstract: An apparatus for winding the stator for a dynamoelectric machine is provided. The apparatus includes a stator nest located on a support base for holding a stator. The stator nest defines a horizontal longitudinal axis and includes a front side for receiving a stator and an opposite back side, and a winding tool extends through the stator nest from the back side toward the front side. The winding tool includes a hollow tubular member for guiding wire to a stator located in the stator nest, and a reciprocating driver is connected to the winding tool for driving the winding tool in reciprocating movement relative to the stator nest. An oscillating driver connected to the winding tool drives the winding tool in oscillating movement. A wire feeder for feeding wire through the winding tool is supported adjacent the oscillating driver and is supported for reciprocating movement with the winding tool.

Abstract: The present invention is concerned with the driving mechanism of winding needles which dispense wire to form the wire coils of a dynamo-electric machine component. Generally, such wire winding is achieved by providing translational, rotational, and radial motions to the winding needle relative to a reference structure of the component. The present invention provides wire winding solutions for causing the winding needles to accomplish predetermined motions with respect to the component so that wire is predictably positioned on the component to form the wire coils. In particular, the present invention provides a driving mechanism with coaxial hollow shafts that impart the necessary motions to the winding needle. In one aspect of the invention, the inner shaft is able to mirror the rotation of the outer shaft to provide rotational motion to the winding needle.

Abstract: Methods and apparatus are provided for wire winding and fabrication for dynamo-electric machine components such as ferromagnetic armature or stator cores for motors or the like. Wire may be wound onto individual portions of dynamo-electric machine components, which may then be assembled to form complete components. Wire may be wound by steering a rotating flyer or the like in a trajectory that closely follows the surface of the core onto which the wire is being wound. Wire may also be wound by rotating the portions during winding. The same holding members that are used to hold the portions during winding may be used to hold the portions during assembly of the portions into machine components.

Abstract: A winding device winds a wire (90) onto a core (8) having a plurality of teeth (8b) protruding from a yoke and having slots (8a) formed between each tooth (8b). The winding device winds the wire (90) by causing a nozzle (3) which lets out the wire (90) to perform a relative motion. The winding device is provided with pusher plates (72) which guide the wire (90) into the slots (8a), and inserts the wire (90) into the slots (8a) by causing the pusher plates (72) to move relative to the core (8).

Abstract: Two embodiments of winding methods and apparatus for winding coils of a rotating electrical machine where the armature teeth are skewed. The winding mechanism and method operates so that the winding needle does not have to enter to the bottom of the slots between the pole teeth but the wire is wound around the pole teeth from one end thereof with an arrangement for causing the windings to progressively move down the pole teeth as the winding continues.

Abstract: An assembling apparatus for assembling rotating electrical machines having permanent magnets and armatures cores. The apparatus holds the armature core while the permanent magnets are assembled on to it thus avoiding hand labor. At all times, the rotor is supported so that it cannot cant relative to the stator and its permanent magnets and thus, no damage to the magnets or any coating thereon or to the armature will occur.

Abstract: An automatic machine and method of winding of armatures having maximum coil density because the winding nozzle does not enter into the slots between the pole teeth and the wire is directed toward the core portion of the armature during winding to improve coil density.

Abstract: An automatic machine and method of winding of armatures having maximum coil density because the winding nozzle does not enter into the slots between the pole teeth and the wire is restrained at at least one the ends of the core portion of the armature to facilitate winding.

Abstract: Armature structures and methods that provide very dense coil windings and afford very rapid winding methods at a relatively low cost. In addition the likelihood of damaging the already wound wires by contact with the winding nozzle is substantially eliminated. This is achieved by moving the winding needle in varying distances and directions away from the pole teeth to induce varying degrees of slack in the wire during the winding and when the needle is not in the slot between the pole teeth.

Abstract: A retaining jig 11 is provided comprising a retaining part 15 which moves together with a nozzle 33 performing a cyclic motion, and holds a wire W paid out from the nozzle 33, a displacing means 13 which transports the wire W in the outer circumferential direction of a stator 1 while the wire is held, and a releasing means 15a which releases the hold on the wire W transported to a predetermined position in the outer circumferential direction by the displacing means. A core guide 21 is further disposed which guides the wire W into the stator when the wire W held by the retaining jig 11 is guided in the outer circumferential direction relative to an opening 4 in the stator 1.

Abstract: This invention provides a coil winder which can shorten the time required to wind coils. The coil winder has a nozzle for feeding out a wire, a stator support base, a head for supporting the nozzle free to move radially relative to the rotation axis of the stator support base, a head support shaft which supports the head and extends axially, a head support shaft displacement mechanism for moving the head support shaft to and fro axially, a head support shaft rotating mechanism for rotating the head support shaft around the axis, a traverse shaft which passes through the head support shaft, a traverse shaft rotating mechanism for rotating the traverse shaft, and a nozzle displacement device for displacing the nozzle radially relative to the axis due to the relative rotation of the traverse shaft with respect to the head support shaft. Motors provided for the head support shaft rotating mechanism and the traverse shaft rotating mechanism are supported by a frame.

Abstract: Two embodiments of winding methods and apparatus for winding coils of a rotating electrical machine where the armature teeth are skewed. The winding mechanism and method operates so that the winding needle does not have to enter to the bottom of the slots between the pole teeth but the wire is wound around the pole teeth from one end thereof with an arrangement for causing the windings to progressively move down the pole teeth as the winding continues.

Abstract: An automatic machine and method of winding of armatures having maximum coil density because the winding nozzle does not enter into the slots between the pole teeth and the wire is restrained at at least one the ends of the core portion of the armature to facilitate winding.

Abstract: An automatic machine and method of winding of armatures having maximum coil density because the winding nozzle does not enter into the slots between the pole teeth and the wire is directed toward the core portion of the armature during winding to improve coil density.

Abstract: Armature structures and methods that provide very dense coil windings and afford very rapid winding methods at a relatively low cost. In addition the likelihood of damaging the already wound wires by contact with the winding nozzle is substantially eliminated. This is achieved by moving the winding needle in varying distances and directions away from the pole teeth to induce varying degrees of slack in the wire during the winding and when the needle is not in the slot between the pole teeth.

Abstract: A winder for winding wire onto coil supports of dynamo-electric cores with translational, rotational, and stratification motions with respect to a central longitudinal axis of the dynamo-electric core is provided. The rotational motion may preferably be provided by the rocking motion of a gear sector. The stratification motion may preferably be provided by the implementation of a spiral groove. The spiral groove preferably shares the same longitudinal axis as the winder. The rotation of the spiral groove preferably creates a relative motion between the groove and the needles, thereby producing the radial stratification motion of the needles. Additionally, the winder includes a motor arrangement which is programmable and controllable. The motor arrangement may also provide a dampening effect to limit unwanted stratification motion.