Abstract: A lighter-than-air airship has an exoskeleton constructed of spokes and hubs to create a set of connected hexagrams comprised of isosceles triangles wherein the spokes flex and vary in length to produce the slope of said airship's surface. In one embodiment, the exoskeleton connects to a nose cone that includes a cockpit cabin for controlling the airship's operation from a single location that can be physically separated from the exoskeleton in response to catastrophic events and for autonomous and/or remotely piloted operation. An improved means is also provided for landing and unloading cargo, and through use of unmanned aerial vehicles in another embodiment, the airship is configured for remote pickup, transport, delivery and return of payloads such as packages. In yet another embodiment, the airship provides a communications platform for beam form transmission and satellite signal relay, including in combination with the foregoing disclosed attributes.

Abstract: A rear pressure bulkhead comprising a dome shaped structure, and a set of built-in extension components (“petals”) homogeneously distributed along the periphery of the dome-shaped structure. This results in the dome-shaped structure being secured to a frame of the aircraft, while the extension components are secured to longitudinal structures of the aircraft. An aircraft rear fuselage is provided including such a rear pressure bulkhead so that the available cabin space, i.e., pressurized space, is extended without enlarging the fuselage.

Abstract: A method for erecting the structure of an aerostat in successive horizontal sections, starting from the top horizontal section, including an iteration of the following steps, starting from a current state of completion of the aerostat structure, lifting the current state of the structure, at first lifting points, by means of lifting means arranged in a current transverse position; placing a support device in line with second lifting points for lifting the current state of the structure; transferring the current state of the structure from the lifting means to the support device; moving the lifting means to another transverse position; completely assembling the horizontal section immediately below the current state of the structure on the structure.

Abstract: A display system comprising a bell with a lateral wall and a ceiling, delimiting between them an internal volume with an opening opposite the ceiling, a depressurizing arrangement configured to produce a depressurization in the internal volume, an image capturing device at the ceiling, a display screen, and a processing unit receiving an image from the image capturing device and sending the image to the display screen.

Abstract: A pressure vessel is disclosed comprising an inner vessel with a rotationally symmetrical middle part with an axis of symmetry along the middle part and two dome-shaped polar caps which close off the middle part, and an outer layer, wound on the inner vessel to reinforce it, made of fiber composite material made of a plurality of plies of fibers embedded in a matrix material which are arranged one above another, which run as a fiber band made of a number of fibers with a location-dependent and position-dependent fiber orientation across the inner vessel, wherein the fiber band at least in some of the plies enters from the middle part at a respective entry fiber angle relative to the axis of symmetry into the region of the dome-shaped polar caps.

Abstract: An aircraft has a supporting structure and a shell that can be filled with a gas and which is tensioned by the supporting structure. The supporting structure includes a plurality of rod or tube-shaped sections which define a circular, oval or polygonal main clamping plane for the shell.

Abstract: In an embodiment, a system for synchronizing the rotation of multiple mainframes of an airship includes multiple belt drive systems configured to mechanically rotate the mainframes, a central control system for sending a timing instruction to cause the mainframes to rotate synchronously about their respective rotational axis, wherein the mainframes are axis-aligned about their respective rotational axes and the timing instruction specifies a desired angular displacement of the mainframes, and multiple control units for controlling the belt drive systems to rotate the mainframes, respectively, wherein, for each mainframe, the associated control unit is configured to: receive the timing instruction from the central control system; determine, according to the timing instruction, a rotation instruction based on a size of the mainframe and the desired angular displacement; and instruct the belt drive system controlled by the control unit to rotate the mainframe based on the rotation instruction.

Abstract: A transformable stratospheric airship includes an upper shell, a lower shell, a foldable hull, and a plurality of cable control mechanisms provided on the upper shell and the lower shell. The foldable hull includes a sealed body, a plurality of guide holes arranged outside the sealed body and a cable which passes through the guide holes according to a predetermined order. The cable is configured to keep a shape of the sealed body and connected to the cable control mechanisms to fix the sealed body to the upper shell and the lower shell. The foldable hull is foldable and extendable along a vertical direction of the transformable stratospheric airship by controlling a length of the cable via the cable control mechanisms.

Abstract: A lighter-than-air airship has an exoskeleton constructed of spokes and hubs to create a set of connected hexagrams comprised of isosceles triangles wherein the spokes flex and vary in length to produce the slope of said airship's surface. In one embodiment, the exoskeleton connects to a nose cone that includes a cockpit cabin for controlling the airship's operation from a single location that can be physically separated from the exoskeleton in response to catastrophic events and for autonomous and/or remotely piloted operation. An improved means is also provided for landing and unloading cargo, and through use of unmanned aerial vehicles in another embodiment, the airship is configured for remote pickup, transport, delivery and return of payloads such as packages. In yet another embodiment, the airship provides a communications platform for beam form transmission and satellite signal relay, including in combination with the foregoing disclosed attributes.

Abstract: A fail-safe aerostat system is discussed, for structural support and network interconnection, applicable to many systems based on lighter-than-air lift. The invention describes a system with reinforced structure and optimized connection and an integration structure (reinforcement and integration structure), reinforcing a hydrogen cell or cells with a fail-safe design. The theorized structure is strong enough to withstand explosive forces, avoiding propagation of shock wave damage and fire, and a hydrogen cell or cells automatically self-controlled, operating independently to obtain lift strength and multi-parameter control.

Abstract: An unmanned aerial vehicle (UAV) includes a body, a plurality of rotated propulsion systems, and at least one air bag. The rotated propulsion systems are connected to the body and each includes a blade and an actuator configured to actuate the blade. The air bag is disposed on the body.

Abstract: A vacuum lighter than air vehicle (VLTAV) includes a rigid frame of rods connected together to form a hexakis icosahedron. A membrane skin covers the rigid frame and defines therewith a vessel configured to hold an internal vacuum that allows the vessel to float in the air. The plurality of rods and membrane skin have weights and dimensions that result in a neutral and/or positive buoyancy for the vessel while preventing geometric instability.

Abstract: A fuselage structure includes a pressure bulkhead and a frame being arranged behind the pressure bulkhead. The fuselage structure includes a first beam element with a first cantilever and a second cantilever, while the first beam element extends in a vertical direction of the fuselage structure. The first cantilever and the second cantilever protrude from the first beam element in a first direction toward the frame. The first direction of both cantilevers is inclined at a first angle with respect to a longitudinal direction of the fuselage structure. An aircraft with a fuselage structure and a method for manufacturing a fuselage structure are also described.

Abstract: Various embodiments include methods for operating a photovoltaic-powered drone having a photovoltaic surface on one side of at least one of wing or fuselage body of the drone. The method may include determining a flight attitude for the drone based on a first drone attitude for optimizing light energy harvesting by the photovoltaic surface and a second drone attitude for minimizing power expenditure by an onboard propulsion system of the drone to reach a designated destination. The method may include flying the drone in the determined flight attitude while converting light into electricity en route to the designated destination.

Abstract: A solar radiation redirection device includes an untethered balloon or balloon-like structure defining an inside volume. The balloon or balloon-like structure has a substantially transparent portion and a substantially reflective portion, wherein the substantially reflective portion is substantially parabolic in shape. The balloon or balloon-like structure also includes a secondary reflector located adjacent to the substantially transparent portion within the inside volume of the balloon or balloon-like structure. The substantially reflective portion is configured to receive solar radiation from an external source through the substantially transparent portion and concentrate the received solar radiation onto the secondary reflector. The secondary reflector is configured to direct the concentrated solar radiation towards a target, the target being external from the balloon or balloon-like structure.

Abstract: An airborne tethered flight system including a base unit, a tether having a first end attached to the base unit and a second end attached to a kite, wherein the kite comprises a main wing, a tail wing, and a tail boom attached to said main wing on a first end, said tail boom coupled to said tail wing on a second end, a plurality of vertical pylons attached to the main wing, said pylons comprising vertical airfoils adapted to provide lift, turbine driven generators mounted on the vertical airfoils attached to the main wing, and an additional vertical airfoil extending between the tail boom and tail wing.

Abstract: A balloon system includes a balloon having a balloon membrane extending between an upper apex and a lower apex opening. The lower apex opening extends through the balloon membrane at a balloon lip. A ballonet is within the balloon. The ballonet is coupled with the balloon membrane at the lower apex opening. The ballonet includes a lower ballonet panel having a lower perimeter edge and a ballonet orifice extending through the lower ballonet panel at a ballonet lip and an upper ballonet panel having an upper perimeter edge. The upper and lower ballonet panels are coupled along the respective upper and lower perimeter edges. A lower apex fitting couples the ballonet with the balloon at the balloon lip of the lower apex opening.

Abstract: An aerial vehicle comprises an elongate envelope within which are at least one first compartment for holding a lighter than air gas and at least one second compartment for holding atmospheric air and said at least one second compartment having an inlet and an outlet and at least one pair of wings extending laterally from the envelope; said wings being planar units with a leading and trailing edge, the width of the wings from their leading edges to their trailing edges being substantially less than the length of the envelope with airfoil portions fitted between the leading and trailing edges of the wing: the top and bottom of the wings are mirror images of one another; in which forward motion of the vehicle is obtainable without trust through alternate diving and climbing motion.

Abstract: This disclosure relates to the use of an optimal altitude controller for super pressure aerostatic balloon in connection with a balloon network. The aerostatic balloon includes a bladder containing a gas that is lighter than the air present in the environment of the balloon. Additionally, the aerostatic balloon includes an envelope filled with air. A mass-changing unit configured to selectively add or remove air may control the amount of air in the envelope. Further, the balloon has a communication module configured to transmit data relating to a current balloon state, and receives data relating to a desired balloon state. Additionally, the balloon includes a processor configured to control the mass-changing unit based on the desired balloon state. The mass-changing unit of the aerostatic balloon may be powered by a renewable energy source, such as solar power. The mass-changing unit adds or removes air with an impeller.

Abstract: A super-rigid hybrid airship having a modular structure with a central tube having a diameter of between 5 to 10% of the diameter of the airship, structural rings surrounding and preferably concentric with the central tube and connected to the tube by bolts; an external cover made from thin metal sheets, interspersed with composite resins and fibbers which is pressurized and pre-stressed by light gases and which is rigid, conductive, non-combustible and impermeable to gases; balloons filed with hydrogen and disposed in structural sections defined by neighboring structural rings; at least two interconnected cuffs inflated by atmospheric air serving as operational ballast and ensuring weight, pressure and volume balance of the airship. Preferably the airship has a blower system for dispersing air, arranged on the centerline of the top layer, wings arranged at each side of the fixed sections, and thrust means.

Abstract: A system for efficiently transporting hydrogen from where it can be economically made to where it is most needed including an airship having an exoskeleton made up of equal length spokes and equal sized hubs with six spokes terminating at each hub forming a set of hexagons. This set of connected hexagons forms the 3-dimensional shape of the ship by allowing various spokes to flex to different radii. A skin is attached external to the exoskeleton.

Abstract: An airship comprises a shell having a bi-convex shape, wherein the shell encompasses a volume, and a gas storage system located within the volume.

Abstract: A balloon is provided having an envelope, and a payload positioned beneath the envelope, wherein the envelope has an exterior shape adapted for directing sunlight towards the payload. The balloon may further include a control system configured to cause the balloon or payload to rotate to cause a first portion of the balloon envelope or a first portion of the payload to be positioned facing the sun. The first portion of the balloon envelope may be asymmetrical with respect to a second portion of the balloon envelope, with the first portion angled to direct sunlight towards the payload. The balloon envelope may include a transmissive or translucent surface adapted to direct sunlight towards a lower portion of the envelope, which in turn is adapted to direct sunlight onto the payload. The balloon may also be lens-shaped to focus sunlight onto the payload.

Abstract: A rigid airship comprising a hull comprising a rigid frame covered by a skin, the rigid frame comprising a plurality of high pressure inflated tubes.

Abstract: A system for efficiently transporting hydrogen from where it can be economically made to where it is most needed using specially designed airships. The specially designed airship having an exoskeleton made up of equal length spokes and equal sized hubs with six spokes terminating at each hub forming a set of hexagons. This set of connected hexagons forms the 3-dimensional shape of the ship by allowing various spokes to flex to different radii. A skin is attached external to said exoskeleton.

Abstract: An airship for facilitating transportation to and from one or more locations which are difficult to access or operate such as high above the ground level is disclosed. The airship can also be used in surface missions, The airship includes a cabin and a platform. The cabin is configured on a top portion of the airship. The platform is operatively connected to the cabin. The platform facilitates easy access to the cabin.

Abstract: A super-rigid hybrid airship having a modular structure with a central tube having a diameter of between 5 to 10% of the diameter of the airship, structural rings surrounding and preferably concentric with the central tube and connected to the tube by bolts; an external cover made from thin metal sheets, interspersed with composite resins and fibbers which is pressurized and pre-stressed by light gases and which is rigid, conductive, non-combustible and impermeable to gases; balloons filed with hydrogen and disposed in structural sections defined by neighboring structural rings; at least two interconnected cuffs inflated by atmospheric air serving as operational ballast and ensuring weight, pressure and volume balance of the airship. Preferably the airship has a blower system for dispersing air, arranged on the centerline of the top layer, wings arranged at each side of the fixed sections, and thrust means.

Abstract: A system for controlling the lift of an airship for carrying a cargo and a supply of fuel has a self supporting hull made of a flexible gas impermeable material. Air which is located in the hull is at an internal pressure which is greater than the atmospheric pressure of the air on the outside of the hull, and a bag filled with helium is located within the hull and is surrounded by the air in the hull. A heating means is provided to heat both the air and the helium. The bag located within the hull and surrounded by the air in the hull has enough helium in it at ambient temperature to lift all but the cargo and fuel in the airship, and the air and helium, when heated, provides increased buoyancy due to the increase of expansion of both heated gases to lift the airship with its fuel and cargo.

Abstract: A single center elevator, circle inner-ring, circle outer-ring elevator, vertical fuselage flight, vertical plan multi-floor section, bottom escape cockpit, top escape cockpit, mass-levitate, ascend, descend flight, first, second, third, fourth section, control tower, bed, food service, lavatory, landing pad, winch machine, jet/rocket fuel tank, circle passage hole, rope anchor hook, earth terminal station, center-hanger, up nozzle, down nozzle, Jet/rocket power plants, inner-docking bays, outer docking bays, multi robotic arms, cone shaped circular, glue, cylindrical multi-soft envelopes, cylindrical thick outer wall envelope, ceramic fiber fabric, geometric form, web-mesh carbon wire, upper chute-flap, down chute flap, helium gas, float, circle center post pole, truss bridge, top circle truss, hover, anchors, parking zone, V-shaped circle, laser, floor gate, test-gauge, repair/inspection, guy-wires, heavy grade mesh-ceramic fiber, launch/docking platforms, light grade web-mesh ceramic fiber, cargo-transport

Abstract: A part of composite material having a wedge between two zones, the second zone being shorter than the first zone, whose structure includes from its outer surface to its inner surface: a first section formed from at least two continuous sheets extending parallel to its outer surface, the gradient of the wedge being between 20% and 50%; a wedge in the shape of a triangular prism with its larger surface dimensioned in such a way that it forms a wedge having a gradient of less than 20%; a second section formed by a plurality of continuous sheets extending parallel to the surface bounded by the first section with the wedge placed upon it. The invention also relates to a process for manufacture of the part.

Abstract: Various laminate structures and methods of making laminate structures are provided. In one embodiment, a laminate structure includes a base layer, a metallized layer comprising an electronic/embedded device which is adhered to the base layer. A coating layer which is adhered to the conductive layer, and a non-metallic dichroic layer adhered to the coating layer. In another embodiment, the non-metallic dichroic layer directly contacts the electronic/embedded devices of the conductive layer. The laminate structures herein can be used in the hull of the air vehicles to communicate with satellites and ground based receiving stations, for example. The electronic/embedded devices of the laminate structures provide a low weight solution to transmitting and receiving data within an air vehicle.

Abstract: A laminate is provided for forming an aesthetically pleasing fire worthy exterior surface on an object, for example a decorative interior sidewall used in a commercial aircraft. A first film layer forms an exterior surface of the sidewall, and an ink layer is disposed adjacent to the first film layer to provide color and/or images in an aesthetically pleasing manor, and to protect the subsequent layer from damaging UV light exposure. An embossing resin layer is disposed adjacent to the ink layer to improve the fire worthiness of the laminate by being situated adjacent to the exterior surface of the laminate. A second film layer is disposed adjacent to the embossing resin layer and a surface of the sidewall. The location of the embossing resin layer enhances the fire worthiness of the laminate by operating to absorb thermal energy released by the sidewall in the event the sidewall is exposed to fire or to a high temperature sufficient to otherwise cause higher thermal energy release of a conventional laminate.

Abstract: An optimized lighter-than-air vehicle or airship incorporating a frame 104, internal propulsion 124, perforated covering 102 and lifting-gas cells 110 is disclosed. Optimization features include variations on a Stratford Ramp, means to control the boundary layer 210, absence of unnecessary protuberances and means to reduce the bow wave. A transportable version utilizing a flexible frame 310 and keels 314 is also disclosed along with a means for rapid descent and landing. The operating concept reduces velocity requirements which, in turn, reduce weight and size requirements.

Abstract: A system and method for internally supporting a flexible envelope such as an airship is described, comprising a truss structure and supporting struts attached to a central support member. The internal structure may be foldable so as to allow the envelope to be collapsed when not in use.

Abstract: A rifle scope system allows adjustment of the scope while a shooter maintains the shooting posture and the scope sight picture. The scope system comprises an adjustment system comprising an electromechanical mechanism that responds to a signal from a remote controller manipulated by the shooter without having to significantly disturb the shooting posture. The adjustment system allows the shooter to adjust the scope's point of aim to coincide with a bullet's point of impact at a target. Such adjustment can be performed either by the shooter. Alternatively, such adjustment could be performed by a processor configured to adjust the point of aim based on a ballistic parameter associated with the bullet or the shooting environment. The adjustment system allows such processor-determined adjustments to be effected in a quick manner.

Abstract: An airship including a hull having a lenticular shape and a fairing attached to the hull to act as a stall strip and reduce the lift generated by the hull. The hull is symmetrical along a central horizontal plane and the fairing may be positioned along the central horizontal plane. The fairing may have a triangular shape, a semi-circular shape or any other shape capable of disrupting the flow of air over the hull.

Abstract: A system and method for docking an airship to a mooring mast includes a thruster that is mounted to the fore end of the airship. When activated, the thruster generates a thrust vector that is substantially perpendicular to the longitudinal axis of the airship and is selectively directional. In particular, the configuration of the thruster can be changed to vary the direction of the thrust vector around the longitudinal axis to maneuver a connector on the thruster into contact with the mooring mast. Engagement of the connector to the mooring mast then docks the airship to the mooring mast.

Abstract: The present invention provides a solar-powered transformable airship, on which solar cell panels are installed all over to maximize the amount of solar energy collected. Moreover, the airship according to the present invention has a main body of variable volume, suitable for any altitude, ranging from the ground to 30 kilometers high, providing very good economic potential.

Abstract: Various embodiments of the invention relate generally to systems for providing active vertical control of an airship. More particularly, at least one embodiment of the invention relates to a system for actively controlling the aerostatic lift of an airship by manipulating the ratio of air to lifting gas contained within the airship, and thus the overall mass of the airship. This manipulation is accomplished by actively compressing and/or decompressing the lifting gas or internal air, with the resulting pressure differential borne primarily by the hull and/or an internal pressure tank depending upon the configuration.

Abstract: An aerodynamic fairing system for an airship having a substantially spherical balloon portion includes an inflatable fairing that is attachable to the balloon portion, and a fairing actuation mechanism that selectively inflates and deploys the fairing after lift-off, and deflates and retracts the fairing before landing. The actuation mechanism includes an inflation/deflation mechanism and a deployment/retraction mechanism that cooperate to deploy and inflate the fairing, and to deflate and retract the fairing. The fairing includes a substantially conical, inflatable tail section tapering from a wide forward end to a narrow aft end, and a collapsible annular collar connecting the forward end of the tail section to the balloon portion. The inflation/deflation mechanism includes a fan system in the tail section, and the deployment/retraction mechanism includes a plurality of cables attached between the tail section and a plurality of winches mounted on the balloon portion.

Abstract: An airship deployment system comprises an airship of unique shape having laminar flow over this shape to enable low power propulsion, capable remote control, comprising an inflatable body; a propeller assembly for station keeping and repositioning said airship and capable of being folded into a compacted position and unfolded into an operational position; and a payload, comprising gas for inflating said inflatable body; and means for transferring data between said airship and a remote location; and a missile for carrying said airship in a compacted state to a predetermined location and altitude, and releasing said airship at said predetermined location and altitude. When said airship is released from said missile said inflatable body is inflated and said propeller assembly is unfolded into said operational position.

Abstract: A structural panel comprised of a composite preform having an electrically conductive stitching. The stitching forms an electrically conductive grid-like network on the structural panel to better dissipate electrical energy received in a lightning strike throughout at least a portion of the thickness of the composite preform. Advantageously, the electrically conductive stitching is applied to the composite preform during the primary manufacturing process, rather than in a subsequent manufacturing step, to thereby help reduce the overall manufacturing cost of the structural panel. In one alternative embodiment a non-conductive polymer stitching is also applied throughout the entire thickness of the composite preform.

Abstract: A method for applying pressure to the area of a composite part masked by a secondary feature comprises the steps of positioning a pressure augmentation strip in contact with the masked area, securing a pressure transfer wedge on each of two sides of the secondary feature, such that pressure is transferred to the pressure augmentation strip during co-curing/co-bonding, and co-curing/co-bonding the composite part and the secondary feature. When the area between the composite part and the secondary feature is fairly large, the method can comprise the further steps of positioning a sine wave spring between the pressure augmentation strip and the secondary feature, injecting a structural paste adhesive into the voids around the sine wave spring, and curing the structural paste.

Abstract: A lighter-than-air ship using hydrogen or other gas as a lift gas with at least one hydrogen fuel cell aboard. The fuel cell can draw hydrogen fuel from the lift gas reservoir to produce electricity both for the ship's use and optionally for propulsion. The waste product of the fuel cell is water which can be used for the needs of a crew on the ship. The hydrogen lift gas chamber, which can be compartmentalized for lift control, can be surrounded by a safety jacket filled with an inert gas and contain optional hydrogen and/or oxygen sensors.

Abstract: The invention concerns a lighter-than-air craft for transporting by air equipment and passengers, more particularly, it concerns an aircraft whereof the frame (1) made of light metal and erected vertically, contains and protects the passenger compartment (4) of the invention, and all the components of the invention which, by a mass-reducing assembly (2-8-9-11-19), uses light gas power for neutralizing the earth's gravitational pull. Electric motors actuating propellers (6-7) with multiple blades and powered by a mini-electric power unit (5) enable to counter the force of mean winds, so to lift the neutralized mass and control the aircraft movements. The aircraft wide external surfaces (11-12) are used as wing system, a sailboat keel being replaced by a gyroscope (10) stabilizing effect and by the thrust of the lateral propellers (6).

Abstract: An airship is provided including a frame and first and second hulls pivotally connected to said frame. An airship second is provided including a frame, a gondola disposed within said frame, first and second hulls pivotally connected to said frame, and a propulsion system connected to said frame. Methods are provided for landing on water and refueling.

Abstract: A system and method for constructing an airship hull is described, comprising a plurality of flexible members disposed lengthwise about the perimeter of the airship skin. The flexible members can be held in place in sleeves on the skin of the airship. The ends of the flexible members are drawn toward one another by tensioning means, causing the members to bow outwardly from a central axis and providing a rigid structure for the skin.

Abstract: A structural panel comprised of a composite preform having an electrically conductive stitching. The stitching forms an electrically conductive grid-like network on the structural panel to better dissipate electrical energy received in a lightning strike throughout at least a portion of the thickness of the composite preform. Advantageously, the electrically conductive stitching is applied to the composite preform during the primary manufacturing process, rather than in a subsequent manufacturing step, to thereby help reduce the overall manufacturing cost of the structural panel. In one alternative embodiment a non-conductive polymer stitching is also applied throughout the entire thickness of the composite preform.

Abstract: An airship comprises a fuselage and a supporting structure positioned within the fuselage. An air passageway extends through the fuselage in an axial direction, with this air passageway having air inlet openings at the forward end of the airship with a first passageway tapering inwardly to provide a venturi in a mid region of the airship. A second passageway downstream of the venturi continues to the rear end of the airship where it flow-connects to a variable pitch rearwardly projecting air nozzle. An air turbine is mounted in the narrowest region of the venturi and is adapted to generate electricity. A plurality of adjustable air wings project outwardly from the surface of the fuselage, these air wings being arranged in circumferential rows. Cargo areas are provided at the bottom of the fuselage. A unique berthing post is used with the airship.

Abstract: An aircraft body structure is disclosed and has a skeleton frame including a plurality of interconnected frame elements. A skin layer is affixed to at least a portion of the frame elements. The skin layer has an exterior surface and an opposite interior surface. A composite reinforcing layer is affixed to at least a substantial portion of the interior surface of the skin layer. The composite reinforcing layer has a reinforcing material combined with a non-flammable polymer foam material in a variety of different manners.