Abstract: A shearing device (1) having a blade (2) with at least one blade cutting edge (5) which is helically coiled, and rotatable, about an axis of rotation (R) of the blade (2). The blade cutting edge (5) is assigned a counterpart blade cutting edge (4) of a counterpart blade (3). The shearing movements, by which for example bristle filaments (7) of brushes (8) for machining can be cut to length, are generated by relative rotational movement of the at least one helically coiled blade cutting edge (5) with respect to the preferably static counterpart blade cutting edge (4) of the counterpart blade (3). Since the blade (2) and the counterpart blade (3) can keep their spacing to one another constant during operation, there is a relatively low risk of injury during the use thereof.

Abstract: A process of forming a textile and apparel formed utilizing the textile is disclosed. The textile includes a base layer and a spacer layer defined by a plurality of bosses extending from the base layer. In an embodiment, the bosses are oriented in a grid pattern, being spaced apart to define gaps for air circulation. Selected bosses are mechanically compressed and secured in the compressed state utilizing an adhesive composition. The adhesive composition may further include heat insulating or heat reflective particles. The resulting textile may be utilized to form articles of apparel, including garments such as shirts, pants, coats, and footwear.

Abstract: A nonwoven industrial textile for conveying in an industrial process, seaming elements and methods of manufacture. The textile comprises at least first and second layers of film. Each layer comprises protrusions separated by land areas and each defining an aperture for a flow path through the layer. For at least one of the layers, the protrusions comprise a first set having first and second ends integral with contiguous land areas, and at least a second set of protrusions each comprising a first end integral with a contiguous land area and an opposing second end having a configuration selected from a detached free end; and a weakened end portion integral with but detachable from a contiguous land area in response to strain. The construction allows for relative movement of the layers during travel over machine components such as rolls, reducing internal strain and risk of delamination.

Abstract: A method of producing a decorative carpet tile may include providing a carpet tile in accordance with the prior art techniques and then treating the carpet tile in one of various manners to provide a separation internal to side edges of the carpet tile. The treatment can include tip shearing side portions relative to an internal portion to provide at least one discontinuity, dripping colors to provide a frame, carving, burning, or otherwise providing a separation internal to the side edges of the carpet tile in various disclosed embodiments.

Abstract: A method of producing a decorative carpet tile may include providing a carpet tile in accordance with the prior art techniques and then treating the carpet tile in one of various manners to provide a separation internal to side edges of the carpet tile. The treatment can include tip shearing side portions relative to an internal portion to provide at least one discontinuity, dripping colors to provide a frame, carving, burning, or otherwise providing a separation internal to the side edges of the carpet tile in various disclosed embodiments.

Abstract: A region of a pile fabric is impacted with a laser at spaced illuminated areas in a dithered image, wherein the laser energy and duration of impact in the illuminated areas are selected to shorten the fibers within the illuminated area. The spacing of the illuminated areas within the region and the amount of shortening within the illuminated areas are selected to essentially maintain a hand or feel of the pile fabric. Fleece and corduroy can be sculpted to provide a three-dimensional image, while maintaining the hand of the fleece. In dyed pile fabrics, the illuminated areas can be selected to change the dye distribution within the pile material to provide an altered coloration.

Abstract: An embossed surface is positioned opposite a pile fabric from a tip shearing apparatus. As the blades of the tip shearing apparatus contact the carpet, the embossed surface selectively elevates selected portions of carpet relative to unselected portions so that a design corresponding to the design of the embossed surface is inversely cut into the carpet.

Abstract: A moisture applicator is positioned to apply moisture to a pile fabric prior to the blades of a tip shearing cutter contacting the carpet so that moisture may be selectively applied for one of a number of purposes such as, but not excluding, creating a pattern, and/or providing a more uniform appearance as viewed from above in the event that the latex securing the polypropylene layer is not uniform across the width of the carpet. While moisture application may take one of a variety of forms, the preferred embodiment utilizes a steam applying moisture applicator wherein the selected portions which have moisture applied are cut to a deeper depth than the unselected portions which do not have moisture applied thereto.

Abstract: Apparatus and methods for cutting carpet pile are disclosed as including a clipper having a driver, a reciprocating blade and a fixed blade. The fixed blade and the reciprocating blade define an area there between. The fixed blade has a bore passing through the blade and into the area. A fluid supply, connected to the bore, supplies fluid through the fixed blade and into the area. A manifold, attached to the fixed blade, can be used to pass fluid through the fixed blade into the chamber. In such an embodiment, the manifold includes a passage communicating with the bore and the fluid supply. In another embodiment, an orientation mechanism is used to orient the carpet clipping head. In this embodiment, the orientation mechanism includes a base bracket and a pivot bracket. The pivot bracket is pivotally attached to the base bracket at a pivot point. The carpet clipping head is attached to the pivot bracket so that movement of the pivot bracket causes the carpet clipping head to pivot about the lead prong.

Abstract: A design is formed in a carpet secured to a table with a carriage controlled and moved over the table by a computer. A carver is mounted to the carriage and is computer-controlled to carve a design into the secured carpet. Also, a separator is mounted to the carriage and is computer-controlled to separate the carved carpet into a plurality of pieces. The secured carpet has a grain extending in a first particular direction, and carving in a second particular direction produces an actual result offset from an intended result by a quantified offset. The first direction and second directions are determined and a relationship therebetween is calculated. An offset associated with such relationship is then determined, and the determined offset is employed to position a carver during carving in the second direction. Thus, the employed offset produces an actual result that aligns with the intended result.

Abstract: Fabrics and methods of making such fabrics whereby no evident pile structure is present in raised pattern areas on the face of the fabric. The construction of the fabric is nonetheless such that the yarns forming the raised pattern areas are more susceptible to napping as compared to the yarns forming the recessed ground regions of the fabric. This fabric construction of selected yarns will thus permit preferential napping of the pattern areas to be achieved (e.g., using conventional napping wires) while the adjacent ground regions of the fabric remain substantially unnapped. Subsequent shearing of the napped pattern areas thereby results in a velvet-like hand being achieved.

Abstract: A design is formed in a carpet secured to a table with a carriage controlled and moved over the table by a computer. A carver is mounted to the carriage and is computer-controlled to carve a design into the secured carpet. Also, a separator is mounted to the carriage and is computer-controlled to separate the carved carpet into a plurality of pieces. The secured carpet has a grain extending in a first particular direction, and carving in a second particular direction produces an actual result offset from an intended result by a quantified offset. The first direction and second directions are determined and a relationship therebetween is calculated. An offset associated with such relationship is then determined, and the determined offset is employed to position a carver during carving in the second direction. Thus, the employed offset produces an actual result that aligns with the intended result.

Abstract: A method and apparatus by which selected pile across the face of a web of pile fabric such as carpet may be raised or lowered in accordance with a pattern as the fabric passes through shearing apparatus so that certain pile of the pile may be sheared more than other pile to provide a sculptured affect. Nozzles extend across the width of the fabric and apply jets of air from controllable valves to impinge on the pile in its path to compress or raise selected pile in accordance with a pattern controller which controls the valves. Locating the nozzles so that jets of air impinge on the pile upstream from the shearing apparatus in a direction downstream toward the shearing apparatus will raise the pile while locating the nozzles so that the jets of air impinge upon the pile prior to the shearing location in an upstream direction will compress the pile. The pile which is raised is cut further than pile which is not raised and cut even further than the pile that is compressed.

Abstract: A process of decorating fabric includes the step of imparting wrinkles to the fabric oblique to the warp and weft directions and heat setting the wrinkles into the fabric. The wrinkle imparting step may include moving the fabric longitudinally and simultaneously moving portions of the fabric from side to side by frictionally engaging the fabric to an oscillating means such as an elastomeric pad or interleaved fingers and oscillating the pad or fingers from side to side. Heat setting of the fabric includes exposing the wrinkled fabric to heat at a sufficient temperature and for a sufficient duration to set the wrinkles in the fabric. Desirably, the wrinkled fabric is in contact with a transfer print paper while the fabric passes through the heat setting step to set the wrinkles and fix color on the fabric. The longitudinal movement is desirably coordinated with the side to side movement to obtain aesthetically pleasing results. The invention also includes apparatus and the product.

Abstract: A distinctive method for contouring a fibrous web includes the steps of (a) providing a fibrous web which defines an interconnected series of appointed article segments along a length dimension of said web, and (b) conveying said web at a selected speed along an appointed machine direction. The method also includes the step of (c) removing predetermined quantities of fibers from selected regions of said fibrous web with a moving, outer peripheral scarfing surface, which is movable along a selected movement direction. The scarfing surface is constructed to provide each of the article segments with a selected contoured basis weight which varies along the length dimension of said segment in a selected correspondence with a predetermined scarfing pattern. The scarfing pattern is provided by the outer peripheral scarfing surface and is variably patterned along the movement direction of the scarfing surface.

Abstract: A distinctive apparatus for contouring a fibrous web includes a supplying mechanism for providing a fibrous web which defines an interconnected series of appointed article segments along a length dimension of the web. A conveying mechanism moves the web at a selected speed along an appointed machine direction. A scarfing mechanism removes predetermined quantities of fibers from selected regions of the fibrous web. The scarfing mechanism is constructed to provide each of the article segments with a selected contoured basis weight which varies at least along the length dimension of the segment in a selected correspondence with a predetermined scarfing pattern. The scarfing pattern is provided by an outer peripheral surface of the scarfing mechanism, and the pattern is configured to have a selected variation at least along a movement direction of the scarfing mechanism.

Abstract: This invention provides a shearing apparatus for shearing, between a spiral cutter and a lower blade, tip ends of numerous piles formed on a foundation of a pile fabic. The shearing apparatus has a construction for producing fine design patterns, and comprises a plurality of elements each including a thin main body vertically movably mounted in a slit defined in an element block, and a thick head formed integral with the thin main body for pressing the foundation toward the spiral cutter. The thick heads of the elements are arranged close to one another without gaps in between over an entire axial length of the spiral cutter. Each of the elements further includes a leg formed integral with a lower portion of the thin main body to be offset from legs of adjacent elements. A cylinder mounting block disposed below the element block has piston rods of air cylinders arranged in positions opposed to the respective legs.

Abstract: A method and apparatus is disclosed for cutting a sculptured pattern in carpet pile. The apparatus has a carpet clipping head carried by a carriage means that can move the clipping head horizontally, vertically and rotationally. Instructions from memory associated with a computer cause the carriage to move the carpet clipper along a predetermined route to cut the sculptured pattern in the carpet. The apparatus also senses the temperature of the clipping head and shuts off the apparatus if overheating occurs. A vacuum mechanism is provided to remove carpet cuttings during operation. The apparatus also dispenses lubricating fluid to the clipper head.

Abstract: The cutting apparatus for cutting a moving strip of material comprises a rotating cutting cylinder having a spatially fixed nap height determining plate provided with a plurality of holes which contacts a part of the active outer circumference of the cutting cylinder. The exterior side of the plate is the bearing surface for the strip of material and the holes provide opposing cutting edges for a plurality of cutting edges of the cutting cylinder.

Abstract: A control system is provided for maintaining a constant predetermined transverse width in a continuous elastic or extensible web while the web is traveling longitudinally and while simultaneously transversely aligning the longitudinally moving web in register with a transversely extending work station which transversely extends across the web path at a preset location. The invention further provides contoured electrifier apparatus which is adapted for use in the polishing of three dimensional deep pile surface contoured fabrics and the like. In addition, the invention provides ways of adapting the control system for use with a plurality of transversely extending processing units, each one of which can have transversely varying process conditions such as required in a contour shearing device or contoured electrifier.

Abstract: An improved sculpturing apparatus having an asymmetric blade, improved fabric support means and an improved screen for applying stiffening agent is disclosed. The apparatus allows the fabric support structure to be adjusted to the curvature of the cutting blade to maintain the fabric to be cut into contact with the cutting means.

Abstract: Process technology is provided for making a synthetic fur piece from a sliver knit, high pile, differentially transversely knitted, longitudinally patterned, unstabilized starting fabric having a pile containing heat shrinkable fibers. The process involves stabilizing the starting fabric, contour shearing same, and then further processing the resulting sheared fabric under conditions which result in heat shrinking of the heat shrinkable pile fibers therein. The preferred product is a synthetic fur piece comprised of seemingly seamed together animal pelts. Various finishing operations typically and preferably are performable upon such a product to enhance fur-like properties and to simulate the appearance and qualities of specific desired animal furs, such as, for example, mink.

Abstract: An improved sculpturing apparatus having an asymmetric blade, improved fabric support means and an improved screen for applying stiffening agent is disclosed.

Abstract: An improved sculpturing apparatus having an asymmetric blade, improved fabric support means and an improved screen for applying stiffening agent is disclosed.

Abstract: An improved sculpturing apparatus having an asymmetric blade, improved fabric support means and an improved screen for applying stiffening agent is disclosed.

Abstract: The pile is trimmed from selected regions of pile fabrics by applying stiffening agent to the regions from which the pile is to be trimmed, this stiffening agent is then hardened and the fibers thereof are then severed from the regions to which stiffening agent was applied by drawing the fabric past a cutter having a blade which allows the fibers in the untreated regions to deflect out of its path but severs the fibers to which stiffening agent has been applied. Residual stiffening agent is then removed by scouring.

Abstract: A contour shear rest is disclosed for use in a plane shearing machine to simulate, in a three dimensional deep-pile fabric, the effect obtained by sewing together small animal pelts such as mink. The shear rest has a contour surface made up of elements forming a mirror image of a desired contour. The contour surface is formed so that the length of the travel path of fabric drawn across its face is uniform. Tension applied to fabric drawn across the various surfaces is therefore uniform and fabric distortion is substantially eliminated. Subsequently, as the fabric is sheared, it is provided with desired natural-looking contours.

Abstract: A device for sculpturing pile fabrics which have been treated by stiffening the fibers thereof in selected regions. The device includes means for advancing the fabric, a support and a blade which severs the stiffened fibers as they pass over the support but allows the unstiffened fibers to deflect away from the blade.