Abstract: Disclosed herein is a focusing screen master having a microlens array formed all over a flat substrate surface, the microlens array being constructed by arranging a plurality of types of microlenses that are different from each other in height, radius of curvature and surface configuration.

Abstract: A high volume lens curing system is described. The high volume lens curing system is configured to cure multiple eyeglass lenses in a continuous manner.

Abstract: Disclosed is a fabrication method of a polymeric optic waveguide grating, the method including: forming a core layer of a polymeric material on a substrate; irradiating an ultraviolet ray to the core layer to pre-cure a surface of the core layer; pressing the pre-cured core layer at a predetermined pressure by using a master having a grating pattern; irradiating the ultraviolet ray in a state that the master is pressed, to fully cure the core layer; and separating the master from the fully cured core layer to form a grating pattern on the core layer.

Abstract: An ophthalmic lens made from a crosslinkable polymer containing H-active groups bonded to the oligomer or polymer backbone, some or all of whose hydrogen atoms have been substituted by radicals of a N-hydroxyalkyl (meth)acrylamide. The lens transmits at least 70% of visible light.

Abstract: A radiation curable composition comprises a heterocyclic acrylate or heterocyclic methacrylate. The composition is curable to make an optical management article such as an optical management coating on a substrate. A method of making an optical management article, comprises forming a radiation curable composition comprising the heterocyclic acrylate or heterocyclic methacrylate on a substrate and curing the composition to form the optical management article.

Abstract: A high volume lens curing system is described. The high volume lens curing system is configured to cure multiple eyeglass lenses in a continuous manner.

Abstract: A high volume lens curing system is described. The high volume lens curing system is configured to cure multiple eyeglass lenses in a continuous manner.

Abstract: A process for producing a polymer optical waveguide, including the steps of: preparing a mold; bringing into close contact with a cladding substrate which has good adhesiveness to the mold; introducing, by capillarity, a curable resin; and curing the introduced curable resin, wherein one through hole or multiple through holes arranged at regular intervals in a longitudinal direction of the core portion are opened to form the one or more resin input ports or one or more resin output ports in order for both the cut ends to be used as resin output portions; and after the curable resin is introduced into the concave portion, a resin pushing member is inserted into each of the one or more resin input ports and/or the one or more resin output ports, to thereby perform the step of introducing the curable resin into the concave portion of the mold by capillarity.

Abstract: A high volume lens curing system is described. The high volume lens curing system is configured to cure multiple eyeglass lenses in a continuous manner.

Abstract: A high volume lens curing system is described. The high volume lens curing system is configured to cure multiple eyeglass lenses in a continuous manner.

Abstract: An ophthalmic lens mold includes a first mold half having a front side and a back side. The front side defines an optical surface. A second mold half has a front side defining an optical surface. Upon alignment of the first mold half with respect to the second mold half so that the front sides oppose each other, a mold cavity is formed between the front sides to form an ophthalmic lens therein from a moldable material. The first mold half includes a first section that transmits curing light and that extends from the back side to the front side. The first section includes at an area of the first mold half optical surface enclosed by an outermost circumference of the ophthalmic lens. A second section is co-molded with the first section and blocks the light.

Abstract: A planar lens capable of compensating for chromatic aberration and which is easy to manufacture and enables easy assembling of optical pickups and a method for fabricating the planar lens are provided. The planar lens includes a transparent substrate with a lens cavity in a surface of the transparent substrate, and a lens element formed in the lens cavity with a first refracting surface in contact with the bottom of the lens cavity and a second diffracting surface having a diffraction grating opposite to the first refracting surface.

Abstract: A method of manufacturing a micro-lens in which at least one first lens is first molded using a compression technique. A lens holder is produced including a hole in which the first lens is seated. A second lens is formed on a bottom surface of the lens holder. The first and second lenses are combined by aligning the first and second lenses along an optical axis in the hole of the lens holder. Thus, a hybrid micro-lens composed of a diffractive lens and a refractive lens, along with an array of the hybrid micro-lenses are easily manufactured.

Abstract: The object of this invention is to decrease a stress to accumulate in a resin layer while preventing any uncured portion from forming in a side surface of the resin layer. In order to achieve this object, this invention provides a composite element manufacturing method of forming, on a surface of a base material, a resin layer to which the shape of a molding surface of a mold is transferred, thus manufacturing a composite element in which the base material and the resin layer are integrated. The resin layer is released from the mold when the resin layer is in a cured state where a viscosity Log ? of a resin that forms the resin layer is 10 to 15 [dPa·s].

Abstract: A cavity-preventing type reactor and a method for fabricating a preform for a plastic optical fiber using the same, wherein post-process charging of additional monomer or prepolymer into rotationally-induced central cavities is avoided by forming void-free plastic fibers using special geometric flow controllers combined with special materials combinations, pressures, and rotational techniques.

Abstract: A method of manufacturing a three dimensional structure. In one embodiment, such structures comprise porous structures suitable for implantation in a host. Such a structure preferably exhibits geometric properties that tend to promote vascularization in the area of the structure when implanted into a host. The method includes selectively applying and exposing layers of biocompatible photoimageable material to create layers forming a cross-linked latticework structure having the desired geometric properties. Each layer is formed on top of a prior layer, preferably before any layer is developed. In one form, the structure is manufactured in connection with an implant device and promotes vascularization that supports bioacceptance/biocompatibility of the implant device.

Abstract: A high volume lens curing system is described. The high volume lens curing system is configured to cure multiple eyeglass lenses in a continuous manner.

Abstract: A lens forming apparatus for preparing a plastic eyeglass lens includes a first lens curing unit, a second lens curing unit and a conveyor system for moving mold assemblies between the two units. The apparatus may also include an anneal unit configured to apply heat to a substantially polymerized lens. The apparatus may be used to form an eyeglass lens from a lens forming composition that may include an aromatic containing polyether polyethylenic functional monomer, a photoinitiator, and a coinitiator. The lens forming composition may be cured by the application of activating light or activating light and heat.

Abstract: A method and apparatus for making a lens includes a front mold (90) which has a reflective, UV absorptive surface, a back mold (50) which is UV light transmissive and a gasket (60) which holds the molds and defines a lens forming cavity (78) therebetween which receives polymerizable resin material (130). The resin (130) in the lens forming cavity (78) is exposed to a source of UV light (20) to cure the resin (130) and form the lens. Photochromatic coatings can be applied to the lens and cured.

Abstract: A method and instrument to irradiate a light adjustable lens, for example, inside a human eye, with an appropriate amount of radiation in an appropriate intensity pattern by first measuring aberrations in the optical system containing the lens; aligning a source of the modifying radiation so as to impinge the radiation onto the lens in a pattern that will null the aberrations. The quantity of the impinging radiation is controlled by controlling the intensity and duration of the irradiation. The pattern is controlled and monitored while the lens is irradiated.

Abstract: A method of aligning a liquid crystal compound comprising a stretching treatment or rubbing treatment which allows the liquid crystal compound to be aligned in a direction different from the stretching direction or the rubbing direction is provided. A method of aligning a liquid crystal compound characterized in that the method comprises subjecting a polymeric film having hydroxyl groups to a) a stretching treatment and an esterifying treatment, or b) an esterifying treatment followed by a rubbing treatment; and then forming a layer of the liquid crystal compound on the film, so that the liquid crystal compound is aligned in a direction different from the stretching direction in case of a), or the liquid crystal compound is aligned in a direction almost perpendicular to the surface of the rubbed film in case of b).

Abstract: A high volume lens curing system is described. The high volume lens curing system is configured to cure multiple eyeglass lenses in a continuous manner.

Abstract: A composition containing 3,3?-thiobis(propane-1,2-dithiol) and one or more enic compounds which composition is photocurable and can give a cured product having a high refractive index and adequate hardness.

Abstract: A method including: dropping the ultraviolet-curable resin fluid onto the aspheric face of a metallic mold set horizontally, the aspheric face having a desired concave face; bringing a convex lens close to the metallic mold and stopping the movement of the lens just before it comes into contact with the ultraviolet-curable resin fluid; inclining the metallic mold and the lens together to cause the ultraviolet-curable resin fluid to flux; after bringing the convex face of the lens into point contact with this fluxed and swelled ultraviolet-curable resin fluid, moving the lens to a prescribed position relative to the metallic mold to place the ultraviolet-curable resin fluid between the lens and the metallic mold; returning the lens and the metallic mold together from the inclined state to the horizontal state, thereby irradiating the ultraviolet-curable resin fluid with ultraviolet rays to cure the resin fluid and form a molded resin layer.

Abstract: The present invention is aimed to produce a cured product having excellent photochromism which can be easily polymerized in a short period of time. The cured product is obtained by photopolymerizing a polymerizable composition comprising (A) a radical polymerizable monomer, (B) an ultraviolet polymerization initiator having the main absorption at an ultraviolet range and a molar absorption coefficient for light having a wavelength of 400 nm of 150 liter/(mol·cm) or more, (C) a thermopolymerization initiator such as a thermopolymerization initiator having a temperature at which the half-life thereof is 10 hours of 60° C. or more and (D) a photochromic compound by irradiating activation energy rays having a wavelength of 400 nm or more as the main emission spectrum, preferably to ensure that the temperature of the cured product does not exceed 50° C., and further thermopolymerizing the composition by heating.

Abstract: A method is disclosed for pre-conditioning inserts for improved replication during injection molding. The pre-conditioned inserts provide improved bonding with the injection-material and improved replication of complex molding surfaces. The pre-conditioning of the inserts comprises placing the insert in position against the molding surface, followed by heat-soaking the insert. Heat-soaking can be accomplished using infrared energy, preferably broadband infrared energy or energy that is preferentially absorbed by the insert.

Abstract: The present provides deformable molds and methods for manufacturing ophthalmic lenses using deformable molds. The molds of the invention may be used in the custom manufacture of ophthalmic lenses.

Abstract: A method and mold assembly to control the polymerization of a molded article. In one embodiment, an amorphous posterior mold comprising a non-critical surface having a controlled radius of curvature is used to produce molded articles. In an alternate embodiment, ophthalmic lenses are produced using a posterior mold in which the concave surface of the non-critical surface is filled with a liquid having a similar refractive index as the mold material. In still another embodiment, a positive lens is placed at a predetermined distance adjacent to the mold assembly to alter the irradiation path to the mold assembly. In still another embodiment, a positive lens is placed within the concave surface of the posterior lens.

Abstract: The invention is concerned with the problem that with known plastic casting moulds, especially those of polypropylene, the lenses produced with these moulds have a slippery surface. The invention solves this problem through the use of polymers which are notable for their very low oxygen permeability.

Abstract: A measured amount of a material that is crosslinkable by impingement of a suitable form of energy, especially UV light, is introduced into a two-part mould of which the cavity determines the shape of a moulding to be produced. The two mould halves are held a small distance from one another so that a thin annular gap is formed between them, which gap is in communication with the mould cavity and through which gap excess material can escape. The crosslinking is triggered by impingement of the selected form of energy, the impingement being spatially restricted to the cavity by suitable masking so that material disposed outside the mould cavity is not crosslinked. In that manner mouldings are obtained that do not require subsequent mechanical processing, and the mould is reusable. The process is especially, but not, however, exclusively, suitable for the manufacture of contact lenses.

Abstract: A method of manufacturing a microlens array comprising forming microlenses by dropping or injecting to a plurality of through holes formed on a substrate a liquefied lens material so as to dispose the lens material at each of the through holes, the lens material being curable and has a predetermined transmittivity and a predetermined viscosity.

Abstract: A process for manufacture of a photochromic polymeric article comprising: providing a fluid polymerisable composition; subjecting the fluid polymerisable composition to a first curing step to provide a solid article of intermediate hardness; contacting the solid article of intermediate hardness with a photochromic substance; and subjecting the solid article of intermediate hardness to a further curing step to increase the hardness and provide a polymeric article imbibed with the photochromic substance.

Abstract: The wavefront aberrator of the present invention includes a pair of transparent windows, or plates, separated by a layer of monomers and polymerization initiator, including a broad class of epoxies. This monomer exhibits a variable index of refraction across the layer, resulting from controlling the extent of its curing. Curing of the epoxy may be made by exposure to light, such as ultraviolet light. The exposure to light may be varied across the surface of the epoxy to create a particular and unique refractive index profile.

Abstract: A method and mold assembly to control the polymerization of a cast optical device. The mold assembly includes at least one mold portion having a non-critical surface with fresnel or diffractive geometry. Alternately, a fresnel lens or diffractive lens may be placed at a predetermined distance from the mold.

Abstract: A measured amount of a material that is crosslinkable by impingement of a suitable form of energy, especially UV light, is introduced into a two-part mould of which cavity determines the shape of a moulding to be produced. The two mould halves are held a small distance from one another so that a thin annular gap is formed between them, which gap is in communication with the mould cavity and through which gap excess material can escape. The crosslinking is triggered by impingement of the selected form of energy, the impingement being spatially restricted to the cavity by suitable masking so that material disposed outside the mould cavity is not crosslinked. In that manner mouldings are obtained that do not require subsequent mechanical processing, and the mould is reusable. The process is especially, but not, however, exclusively, suitable for the manufacture of contact lenses.

Abstract: A method for manufacturing the liquid crystal display, which mainly use a auxiliary substrate with polymeric material containing liquid crystal to proceed a photo polymerization process, and then use a first polymeric material layer to proceed a process with plurality electrode, alignment layer and flanges setting in. A second polymeric material mixture coating on a substrate which has plurality electrode pattern an alignment layer and flanges on it. And then align the auxiliary substrate and the substrate to proceed exposure process and combine both due to phase separation, finally removing the assist substrate.

Abstract: An apparatus for preparing a plastic eyeglass lens includes a coating unit and a lens curing unit. The apparatus is preferably configured to allow the operation of both the coating unit and the lens curing unit. The apparatus may also include a post-cure unit and a controller. The controller is configured to control the operation of the coating unit, the lens curing unit and the post-cure unit. The lens forming unit may include an LCD filter disposed between activating light sources and a mold assembly. The mold assembly preferably includes two mold members held together by a gasket. The gasket preferably includes four protrusions spaced at 90 degree intervals about the gasket. A lens forming composition may include a first photochromic compound, a second photochromic compound and a light effector. The light effector may alter the color of a lens when exposed to photochromic activating light, when compared to a lens formed from a lens forming composition which does not include a light effector.

Abstract: A method for photopolymerizing a monomer mixture to form a lens involves photopolymerizing a mixture of lens-forming monomers that includes an initiator of the formula: wherein: Ar represents an aromatic radical; Ra represents a secondary amino radical; Rb represents an ethylenically unsaturated radical or an aromatic radical; and Rc represents a secondary amino radical.

Abstract: In a method of manufacturing a replica, a bondable resin composition is provided between a mold and a substrate or a blank, the resin is cured and the replica thus manufactured is removed from the mold. The replica includes the substrate and the reproduction of the mold on the substrate. The curing includes a UV light-initiated cationic polymerization.

Abstract: A method and mold assembly to control the polymerization of a cast optical device. The mold assembly includes at least one mold portion having a non-critical surface with fresnel or diffractive geometry. Alternately, a fresnel lens or diffractive lens may be placed at a predetermined distance from the mold.

Abstract: A method for manufacturing a brightness enhancement film of a liquid crystal display and a structure thereof are provided. The method includes: (a) providing a first substrate, (b) forming a first macromolecule liquid crystal on said first substrate, (c) curing a part of said first macromolecule liquid crystal on said first substrate for forming a first light transmitting layer, (d) providing a second substrate, (e) forming a second macromolecule liquid crystal on said second substrate, (f) curing a part of said second macromolecule liquid crystal on said second substrate for forming a second light transmitting layer, (g) combining a non-curing part of said first macromolecule liquid crystal and said second macromolecule liquid crystal for forming a third macromolecule liquid crystal between said first light transmitting layer and said second light transmitting layer, and (h) curing said third macromolecule liquid crystal for forming a third light transmitting layer.

Abstract: A system and method for forming a polymeric molding. A mold component includes a transmissive portion for passing curing energy such as UV light into the mold cavity. A masking collar is engaged around the transmissive portion to block curing energy from exposing and curing polymeric material outside of the region underlying the transmissive portion.

Abstract: This invention relates to solvents which may be used to extract polymers that are made of hydrophilic and hydrophobic monomers.

Abstract: A method of forming a contact lens within a mold is provided. A coating of a polyionic material(s) is applied to the mold before forming a lens therein. The coating can be applied by spraying or dipping the mold within a solution(s) of polyionic materials. Various other additives can also be applied to the mold. The coating can then be transferred to a contact lens formed within the mold such that the resulting lens has altered surface properties.

Abstract: A method of forming features on substrates by imprinting is provided. The method comprises: (a) forming a polymer solution comprising at least one polymer dissolved in at least one polymerizable monomer; and (b) depositing the polymer solution on a substrate to form a liquid film thereon; and then either: (c) curing the liquid film by causing the monomer(s) to polymerize and optionally cross-linking the polymer(s) to thereby form a polymer film, the polymer film having a glass transition temperature (Tg); and imprinting the polymer film with a mold having a desired pattern to form a corresponding negative pattern in the polymer film, or (d) imprinting the liquid film with the mold and curing it to form the polymer film. The temperature of imprinting is as little as 10° C. above the Tg, or even less if the film is in the liquid state. The pressure of the imprinting can be within the range of 100 to 500 psi.

Abstract: An object of the invention is to provide a method of manufacturing a microlens array and a projection-type liquid crystal display apparatus which can increase the efficiency of use of light, facilitate a method of manufacturing a microlens array and reduce the cost of equipment. By an operation of only irradiating a first lens with parallel light which has an intensity distribution corresponding to the shape of a second lens and irradiating an ultraviolet curing resin layer with transmission light, the first and second lenses are placed with a high alignment accuracy in a mutual positional relation thereof. By irradiating the first lens with the parallel light, it becomes possible to uniformly expose a broad area, and it becomes possible to expose by the wafer.

Abstract: A method and apparatus for forming a lens using two molds that interconnect together so that their respective interior surfaces form the negative image of the lens to be cast therein. The molds are preferably made of plastic. A monomer fills the volume formed by the interior surfaces of the molds and is cured or polymerized to form a lens having desired dimensions and characteristics. It is noted that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to ascertain quickly the subject matter of the technical disclosure. The abstract is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims pursuant to 37 C.F.R. § 1.72(b).

Abstract: A method for making a plastic lens and a plastic lens made thereby. The method comprises disposing a liquid monomer or a monomer mixture and a photosensitive initiator into a mold cavity and directing ultraviolet light to act on the lens forming material in the cavity to produce a lens therefrom.

Abstract: A mold assembly holder is described that will facilitate the positioning and the conveyance of mold assemblies. The mold assembly holder includes at least one, preferably two, portions configured to hold a mold assembly. In one embodiment, the portions are indentations machined into a plastic or metal block that is configured to hold a standard mold assembly. The mold assembly may be placed in the indentation.

Abstract: A method of forming a contact lens within a mold is provided. A coating of a polyionic material(s) is applied to the mold before forming a lens therein. The coating can be applied by spraying or dipping the mold within a solution(s) of polyionic materials. Various other additives can also be applied to the mold. The coating can then be transferred to a contact lens formed within the mold such that the resulting lens has altered surface properties.