Abstract: Powder compositions and articles and methods of forming articles from powder compositions are provided. In one embodiment the powder compositions include at least one polyester polymer powder and an amount of reinforcing particles having an aspect ratio of preferably at least about 5:1. In another embodiment the powder compositions include at least one medium-high melting temperature, aromatic and crystalline polyester polymer powder. In a preferred embodiment, the powder composition is capable of being formed, via a laser sintering process, into a three-dimensional article that exhibits one or more desirable mechanical properties in an elevated temperature environment.

Abstract: The invention relates to a multilayer lignocellulose-containing molding. The molding contains a middle layer or a plurality of middle layers containing lignocellulose-containing particles which are obtainable by using a binder and a covering layer or a plurality of covering layers containing lignocellulose-containing particles which are obtainable by using a binder. At least one middle layer contains expanded plastic particles.

Abstract: A fluoropolymer molding method and the resulting molded article are disclosed where the fluoropolymer is composed of fluoropolymer particles each having a multi-layer structure that consists of at least two types of fluoropolymers having different melting points, with at least one inner layer made of a fluoropolymer with a melting point higher than that of the outermost fluoropolymer. The fluoropolymer of the at least one inner layer is molded at a temperature higher than the melting point of the lowest melting point of the fluoropolymers that form the outermost layers of the multi-layer-structure fluoropolymer particles, and lower than the melting point of the fluoropolymer having the highest melting point. The resulting articles have excellent chemical liquid resistance and gas impermeability and low linear expansion coefficient.

Abstract: A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build.

Abstract: An apparatus comprises a deformable platform and a laser delivery system. The deformable platform has a surface capable of changing to conform to a shape of an object as the object is being manufactured during a sintering process. The laser delivery system is capable of sintering powder on the deformable platform to manufacture the object.

Abstract: The present invention provides exterior building products, such as roofing and siding, shake, shingles, siding, sheathing, panels, planks, vertical siding, soffit panels, fencing, decking, fascia, corner posts, column corners and trim boards in which a plurality of cementitious layers are provided with an improved interlaminar bond by employing a resinous bond promoter, a rheological agent, mechanical means to distribute fibers in a direction which is perpendicular to the machine direction so as to bridge between layers in the product, or a combination thereof. These techniques help to increase interlaminar bond strength to improve the mechanical properties of the product. When certain resinous bond promoters are used, the additional benefits of water absorption resistance and pigmentation throughout the product can be provided with minimal expense. Improvements in interlaminar bond strength of about 10 46% were observed with a percent elongation improvement of about 7%.

Abstract: A method of producing a dosage form detergent product, comprises the steps of: (a) producing an open-mouthed pouch by forming a water-soluble, synthetic plastics film into a mould cavity defining said pouch, (b) introducing a particulate first detergent composition into the pouch, (c) forming a recess in the upper surface of the particulate first detergent composition, (d) introducing into said recess a pre-formed, shape-retaining second detergent component with an at least substantially planar face positioned to be exposed from the particulate first detergent component, and (e) sealing a water-soluble film over the mouth of the pouch and against said exposed face of the pre-formed detergent product.

Abstract: A method of controlling the flow of unbound powder in a build chamber. A build surface for receiving the powder is provided, with the build surface including a first plate defining holes and a second plate defining a plurality of openings spaced apart and offset from the plurality of holes in the first plate. The second plate is disposed below and spaced from the first plate. A vacuum source is provided below the build surface.

Abstract: A method for manufacturing a multilayered composite molded part in a pressing tool, comprises: for a lower layer, particles provided with binder are poured into a mold in a lower part of the pressing tool; a pre-pressed molded part, which has coarser particles than those of the lower layer, is inserted into the first layer; the layers are compressed together with the pre-pressed, inserted molded part under the influence of pressure and heat so as to form the multilayered composite molded part, via the inserted molded part corresponding to the lower layer by means of an upper part of the pressing tool which is guided onto the upper layer. A product manufactured thereby has the form of a multilayered composite molded part with high strength and finely structured outer surfaces or layers and combines within it advantages of various conventional individual products.

Abstract: The invention relates to boron nitride agglomerates, comprising lamellar, hexagonal boron nitride primary particles, which are agglomerated with one another with a preferred orientation, the agglomerates formed being flake-shaped. The invention also relates to a method for producing said boron nitride agglomerates, characterized in that lamellar, hexagonal boron nitride primary particles are agglomerated in such a way that they line up with one another with a preferred orientation. The flake-shaped agglomerates according to the invention are suitable as filler for polymers for making polymer-boron nitride composites and for hot pressing of boron nitride sintered compacts.

Abstract: There are provided a device and a method for layer-wise generative manufacturing of three-dimensional objects by selective solidification of a solidifiable building material in liquid or powder form. By a rotational movement of the building region (2), in which the objects are manufactured, with respect to a material application device (7) for applying layers of the building materials and a solidification arrangement (1) the material application device (7) and the solidification arrangement (1) can be used simultaneously at different places in the building region.

Abstract: A fluoropolymer molding method and the resulting molded article are disclosed where the fluoropolymer is composed of fluoropolymer particles each having a multi-layer structure that consists of at least two types of fluoropolymers having different melting points, with at least one inner layer made of a fluoropolymer with a melting point higher than that of the outermost fluoropolymer. The fluoropolymer of the at least one inner layer is molded at a temperature higher than the melting point of the lowest melting point of the fluoropolymers that form the outermost layers of the multi-layer-structure fluoropolymer particles, and lower than the melting point of the fluoropolymer having the highest melting point. The resulting articles have excellent chemical liquid resistance and gas impermeability and low linear expansion coefficient.

Abstract: A platform assembly for use in a digital manufacturing system, where the platform assembly comprises a deformable platform having a surface configured to operably receive a deposited material from a deposition head, and at least one mechanism configured to adjust at least a portion of the first surface to compensate for at least one vertical deviation from at least one horizontal axis that the deposition head is directed to move in.

Abstract: A man-made, molded article is provided. The article includes a profile including a planar wall, and an adjacent integral molded depression having a contoured wall extending downwardly from the planar wall. The contoured wall includes a bead portion, a cove portion, and a ledge between the bead and cove portions. The articles are stackable, one above another for transport, in a nestable relationship in which multiple contact zones are present between the contoured walls of an adjacently stacked pair of the molded articles. The contact zones include an arcuately extending contact interface zone between the bead exterior and interior surfaces. The depression has a substantially uniform thickness varying by no more than about +1 percent to about ?11 percent in relation to a thickness of the planar wall. Related methods and assemblies are also provided.

Abstract: A part cake defining a build produced by laser sintering and the surrounding unfused powder is contained in an enclosure, and the enclosure includes displaceable wall portions for compressing the part cake to support the build against distortion during rapid cooling from a cooling fluid. The enclosure enables the part cake to be quickly and reliably cooled either within the laser sintering system or outside the laser sintering system. A source of cooling fluid connects to the enclosure and a lid holds the part cake in place as cooling fluid is forced through the pore volume of the cake. An inert gas blanket apparatus is also provided to reduce or prevent oxidation of the part cake and/or to cool the part cake. Once the part cake is cooled, the build produced by laser sintering may be removed from the part cake.

Abstract: A device and a method for applying powder onto an application surface has a powder container (35) and a voltage source (32) for applying a voltage between the powder container and the application surface, wherein the powder container (35) at least partially consists of a conductive material and the powder container (35) has an opening (35a) or is completely open at its side facing the application surface when the voltage is applied.

Abstract: The invention relates to a method for test pressing tablets with at least two layers.

Abstract: An improved friction material includes inorganic fibers formed from a melt of volcanic black rock and additives. The black rock comprises silica oxide, magnesium oxide, potassium permanganate, aluminum oxide, iron oxide, silicon dioxide, titanium dioxide, sodium oxide, and boron. The additives include potassium permanganate and boron. As a result of their composition, the fibers are temperature resistant and lightweight, yet strong. The fibers exhibit a melting point between 1500 degrees centigrade and 1650 degrees centigrade, a working range of ?130 degrees centigrade to 700 degrees centigrade, a density of 1.8 g/cc, a surface density between 160 g/m2 and 350 g/m2, and a tensile strength between 500 lbf/in2 and 1800 lbf/in2. The friction material is made from layers of the inorganic fibers and a bonding material and has a working temperature between 250 degrees centigrade and 650 degrees centigrade, with a melting point of approximately 1200 degrees centigrade.

Abstract: A stereolithography apparatus having a resin vat with resupply containers in one-way flow communication and a leveling container in two-way how communication, an automatic offload cart to remove and replace build support platforms, an elevator assembly for supporting and releasably retaining a build platform removably attached to the stereolithography apparatus frame such that elevator forks supporting the build platform can be released into the vat and removed from the stereolithography apparatus with the vat, and a recoater assembly and recoater blade for mapping the resin surface in the vat and applying a fresh coating of resin to a cross-section being built in the vat.

Abstract: It is an object of the present invention to provide a figure-forming composition which enables the initiation of hardening even with a small amount of water and can attain a prescribed hardness, and which is suitable particularly for the production of three-dimensional living body models for surgical training by a rapid prototype process; and provide a three dimensional figure and a three-dimensional structure which are formed by using the composition. The figure-forming composition, for example, comprises a calcium-based material such as hemihydrate gypsum and polyvinyl alcohol resin, wherein the content of the polyvinyl alcohol resin is 2 to 20 weight parts when the total weight of the calcium-based material and the polyvinyl alcohol resin is 100 weight parts.

Abstract: The present invention provides a powder for molding that reduces or prevents drawbacks such as unevenness and low fluidity when a mixed powder is used as a powder for molding. The present invention relates to powders for molding including particles in which each particle contains an inorganic component and a water-soluble organic polymer component and methods for producing the same.

Abstract: The present invention features a tablet containing a first layer and a second layer, wherein: (i) the first layer includes a pharmaceutically active agent and the composition of the first layer is different from the composition of the second layer; (ii) the tablet has a density less than about 0.8 g/cc; and (iii) the tablet disintegrates in the mouth when placed on the tongue in less than about 30 seconds.

Abstract: Modified release oral pharmaceutical compositions of dexlansoprazole or pharmaceutically acceptable salts or hydrated forms thereof in the form of a bilayer tablet and processes for the manufacture of the tablet composition and its use in the treatment of gastrointestinal disorders.

Abstract: Methods for generating supports (30) for parts (50) produced by solid freeform fabrication (“SFF”) are disclosed. The method includes defining a plurality of layers (L) that make up the part, and for each layer, determining those regions (R) that require support. The method also includes merging the regions for the different layers (L) into one or more common regions that require support, and providing at least one support for each of the one or more common regions. The result is that fewer supports are used as compared to conventional SFF fabrication methods.

Abstract: A method of forming an article using a powder layer manufacturing process includes providing a first support, forming a part of an article up to a level at or beneath the lowest point of a to-be-formed part which has a base spaced from the first support, locating a preformed support beneath the location in which the to-be-formed part will lie so that part can be formed on the preformed support and wherein the preformed support does not project beyond the level, and removing the preformed support when the to-be-formed part and/or the article is completed.

Abstract: Methods are disclosed in which two or more forming chambers are used to process inorganic fibers by gravity-laying methods. The methods may comprise using a first forming chamber to open inorganic fibers and using a second forming chamber to process the opened inorganic fibers, optionally to blend the opened inorganic fibers with additional inorganic fibers and/or with particulate additives, and to collect the inorganic fibers as a mat. The methods may comprise using a first forming chamber to form a first inorganic fiber layer and a second forming chamber to form a second inorganic fiber layer, and consolidating the first and second inorganic fiber layers so as to provide a multilayer gravity-laid inorganic fiber web.

Abstract: This composition comprises at least two thermoplastic elastomers belonging to two separate classes of thermoplastic elastomer, selected from the following three classes: a thermoplastic elastomer of polyethylene type with a partially or totally vulcanized rubber phase (TPV), an olefinic thermoplastic elastomer of ethylene-propylene copolymer type (TPO), and a thermoplastic elastomer based on styrene (TPE); and at least one compatibilizer and/or surfactant.

Abstract: A digital manufacturing system for producing first and second objects comprises a platen, a gantry, a pantograph extrusion head system and first and second sets of extruders. The platen defines a workspace upon which the objects are produced. The gantry defines a headspace displaced from the workspace. The extrusion head system is mounted to the gantry for movement in the headspace. The sets of extruders are connected to the extrusion head system and are configured to deposit extrusion material on the workspace to build the objects. Each set of extruders comprises a first extruder mounted to the extrusion head system; a second extruder mounted to the extrusion head system so as to be actuatable from a first to a second position; and a flexible linkage connecting the extruders. The flexible linkages position the second extruders in approximately equal known spatial relationships to the first extruders in the second positions.

Abstract: A method for manufacturing a three-dimensional object by successively solidifying layers of a building material at positions in the respective layer corresponding to the cross-section of the object is provided, wherein at least a partial region of a layer is solidified such that a pattern is generated, which pattern contains a plurality of substantially parallel solidification lines (V, S), and at least a partial region of a subsequent layer is exposed such that a pattern is generated, which pattern contains a plurality of substantially parallel solidification lines (V, S) that are rotated with respect to the solidification lines of the pattern of the previous layer by an angle (?) that differs from 180°, 90° and 45°.

Abstract: The invention relates to compositions based on ZrO2, and single- and multi-colored blanks made from oxide ceramics, and a process for their preparation, in which oxide ceramic powder is coated with a coloring substance, the coated powders are preferably graded and at least one colored powder is filled into a compression mould, the colored powder or powders are compressed to produce a shaped body, and the compressed shaped body is sintered to produce a blank, and to the use of these blanks for the preparation of dental restorations.

Abstract: A method of producing a three-dimensional structure contains the steps of: arranging a substrate close to a tip of a needle-shaped fluid-ejection body having a fine diameter supplied with a solution, ejecting a fluid droplet having an ultra-fine diameter toward a surface of the substrate by applying a voltage having a prescribed waveform to the needle-shaped fluid-ejection body, making the droplet fly and land on the substrate, and solidifying the droplet after the fluid droplet is landed on the substrate; further a three-dimensional structure has a fine diameter comprises droplets having an ultra-fine particle diameter, wherein the structure is grown by solidifying the droplets and stacking the solidified droplets.

Abstract: The invention relates to embodiments of a new composite material comprising at least a first plastic material and particles of magnetizable, magnetized or metal material. The invention further concerns an article made of the composite material and a method for obtaining an article from the composite material.

Abstract: Provided is a high manufacturing method of the production efficiency for a wood cement board that has a pattern of recesses and projections. The method for making a wood cement board having a pattern of recesses and projections on its surface, comprising: dispersing a raw material mixture onto a template provided with recesses corresponding to the portions of the wood cement board on which projections are formed, while conveying the template, thereby forming a mat; pressurizing only a section of the mat raw material mixture that is layered on the recesses of the template from above; leveling the surface of the partly pressurized mat; and pressing the resulting mat and the template together, followed by hardening and curing.

Abstract: Provided are methods and systems for fabricating multimaterial bodies in a layer-wise fashion, which bodies may be used bone-stabilizing implants. The multimaterial bodies include rigid and flexible portions that are integrally formed with one another. The multimaterial bodies may be softened or stiffened in specific areas to match the biological or anatomical features of a bone.

Abstract: A build chamber for use in a three-dimensional printer and adapted for receiving powder for producing three-dimensional objects. The build chamber includes a build surface for receiving the powder, with the build surface including a first plate defining holes and a second plate defining a plurality of openings spaced apart and offset from the plurality of holes in the first plate. The second plate is disposed below and spaced from the first plate.

Abstract: A device (1) for manufacturing a three-dimensional object by a layer wise solidification of a building material at positions in the respective layers that correspond to the object is provided. The device comprises a machine frame (2, 3, 4, 5); a door (73) that is mounted at the machine frame and is swiveling between an open position and a closed position; a container (25) that can be removed from the device; and a support device (26) that is vertically movable in the container and has an upper side, which forms a building platform (78) on which the three-dimensional object is generated layer wise. A mounting (74) for the container (25) is provided at the door (73) and an attachment (75) is provided at the container (25), which attachment can be brought into an engagement with the mounting (74), so that the container (25) can be moved into the device (1) by closing the door (73) and/or can be moved out of the device by opening the door (73).

Abstract: A method and apparatus are disclosed for producing a three-dimensional body consisting of individual solidified layers, whereby a coating material is disposed on one of a carrier plate and an already-solidified layer of the body in a first layer thickness by slidably withdrawing a bottom plate of a storage container filled with the coating material, thereby allowing coating material to descend from the storage container onto the carrier plate or already-solidified layer of the body. The first layer thickness of the coating material is then reduced to a lesser second layer thickness by re-inserting the bottom plate through the coating material disposed on the carrier plate or already-solidified layer. The coating material is then solidified at predetermined locations in order to generate a desired layer contour of one solidified layer of the three-dimensional body.

Abstract: The invention relates to the use of Fused Deposition Modeling to construct three-dimensional (3D) bioresorbable scaffolds from bioresorbable polymers such as polycaprolactone (PCL), or from composites of bioresorbable polymers and ceramics, such as polycaprolactone/hydroxyapatite (PCL/HA). Incorporation of a bioresorbable ceramic to produce a hybrid/composite material support provides the desired degradation and resorption kinetics. Such a composite material improves the biocompatibility and hard tissue integration and allows for increased initial flash spread of serum proteins. The basic resorption products of the composite also avoids the formation of an unfavorable environment for hard tissue cells due to a decreased pH. The scaffolds have applications in tissue engineering, e.g., in tissue engineering bone and cartilage.

Abstract: A method for producing an elastic nonwoven fabric, comprising: stretching a nonwoven web in the cross machine direction, machine direction, or both directions to reduce the basis weight and/or denier of the nonwoven web to form the elastic nonwoven fabric, wherein the nonwoven web comprises a plurality of multicomponent strands having first and second polymer components longitudinally coextensive along the length of the strands, said first component comprising an elastomeric polymer, and said second polymer component comprising a polymer less elastic than the first polymer component.

Abstract: A process to produce models in layers is described, whereby a first material and then selectively a second material is applied in layers on a building platform and these two application stages are repeated until a desired pattern is achieved. The two materials form a solid if a suitable mixture ratio is used and the first material is a material mixture. The material mixture is at least partially prepared prior to each application stage.

Abstract: A method of making absorbent pads is disclosed. The method includes homogeneously mixing superabsorbent material and fluff in a forming chamber of an online drum former and wrapping a porous fabric over a forming screen on a forming drum of the drum former. The method further includes forming an absorbent pad from the homogeneously mixed superabsorbent material and fluff pulp as the homogeneously mixed superabsorbent material and fluff pulp exits the forming chamber onto the forming screen and compacting the absorbent pad to a density of at least 0.28 grams per cubic centimeter after the absorbent pad leaves the forming screen.

Abstract: In an apparatus for the production of a non-woven web, structure, or article using a spun-bonding process in combination with a forming fabric which is woven having flat CMD yarns, flat MD yarns or both with some or all of such yarns being conductive so as to dissipate static electricity.

Abstract: A device for manufacturing a three-dimensional object by a layer-wise solidification of a building material in powder form at positions in the respective layers corresponding to the object is disclosed. The device comprises: a container (25) arranged in the device; a support device (26), which can be vertically moved in the container, wherein the upper side of the support device (26) forms a building platform (78), on which the three-dimensional object is generated layer-wise; an application device (27) for applying building material in powder form onto the building platform and a previously solidified layer, respectively; and an energy source (6) that provides a beam (9) for solidifying the building material in powder form. In a region below the container (25) in the device (1) outlets (90) are provided, wherein from each of the outlets (90) a directed flow of a fluid medium escapes in a directed manner to peripheral regions of the container (25).

Abstract: The invention relates to a method for the production of concrete blocks or concrete slabs of varying formats and sizes, whereby concrete is filled into molds for several blocks or slabs, the surface layer of which or the facing concrete layer of which has a base color and the surfaces, which have regions of difference colors, is puddled by means of vibration and/or compacting and subsequently hardened, whereby, before puddling, at least one portion of a pigmented and/or variously-pigmented and/or a color- and/or various color-containing finishing material is projected or thrown by means of at least one application device.

Abstract: A device for manufacturing a three-dimensional object by a layerwise solidification of a building material in powder form at the positions in the respective layer that correspond to the object to be manufactured is provided. A work plane (4) is provided, in which successively layers of the building material in powder form, which are to be solidified, are applied and are partially solidified. An application device (5) for applying a layer of the building material in the work plane or onto a previously solidified layer of the building material has an application surface (53) facing the work plane (4). An adjustment device (59, 60, 54) is provided that is constructed such that an angle (?) between the application surface (53) and the work plane (4) is adjustable.

Abstract: A method or procedure for the construction of a laminated compound or mould made up of a number of layers of particle material on top of each other, which are hardened and joined to each other in predetermined onsite areas, which can differ from each other depending on position and expansion, so that from the predetermined hardened areas of the laminated compound at least one mould is formed. The layers are deposited individually one after another in predetermined layer thickness by the dispensing of particle material from a dispensing device during its movement above a working field and according to computer data in predetermined areas.

Abstract: Described are stable compressed pharmaceutical dosage forms, such as tablets, layered so that incompatible active ingredients can be included in a single dosage form, and such that carry-over and intermixing are minimized in the manufacture process.

Abstract: A lower punch is arranged to be inserted into a cavity of a die from a lower side of the die. A upper punch is arranged to be inserted into the cavity from an upper side of the die to compact the powder filled in the cavity, in cooperation with the lower punch. A feeder supplies the powder into the cavity. A first cam driving system has a first cam for vertically moving the die relative to the lower punch. A second cam driving system has a second cam for vertically moving the upper punch. A third cam driving system has a third cam for moving the feeder forward or backward relative to the cavity. A contact member is connected to the first cam driving system. A stopper is located above or below the contact member and regulates relative vertical movement of the die with respect to the lower punch, in cooperation with the contact member. A fourth cam driving system has a fourth cam for vertically moving the stopper. The first cam, the second cam, the third cam, and the fourth cam are rotated in synchronism.

Abstract: A process is provided for producing a three-dimensional object having the steps forming the object (3) in a container (1, 200) arranged within a process chamber (100) on a carrier (4) which can be displaced in the container by sequential selective solidification of layers of a pulverulent material (11) which can be solidified by the action of electromagnetic or particle radiation at positions corresponding to the cross-section of the object in the particular layer, characterized by the step of controlled removal of non-solidified pulverulent material (11) after completing the object (3).

Abstract: Apparatus for producing an object by sequentially forming thin layers of a construction material one on top of the other responsive to data defining the object, the apparatus comprising: a plurality of printing heads each having a surface formed with a plurality of output orifices and controllable to dispense the construction material through each orifice independently of the other orifices; a shuttle to which the printing heads are mounted; a support surface; and a controller adapted to control the shuttle to move back and forth over the support surface and as the shuttle moves to control the printing heads to dispense the construction material through each of their respective orifices responsive to the data to form a first layer on the support surface and thereafter, sequentially the other layers; wherein each printing head is dismountable from the shuttle and replaceable independently of the other printing heads.