Abstract: This method for manufacturing a shaped product is characterized in preparing a specific random mat including a thermoplastic resin and carbon fiber bundles having an average fiber length of 5-100 mm, impregnating a thermoplastic resin into the random mat, pressing the random mat in a metal mold in a range of 0.1-20 MPa, and then taking out the random mat from the metal mold.

Abstract: A process for the production of virtually full density polyolefin suitable for further processing by drawing to form a high tenacity, highly oriented polyolefin sheet comprising: a) feeding a metered amount of polyolefin powder into the nip between two vertically stacked and heated calender rolls through application of the polyolefin powder to the apex of the topmost of the two heated calender rolls; b) rolling the powder through the nip until a coherent sheet of polyolefin sheet is produced: and c) once a coherent polyolefin sheet exits the nip adjusting the temperature in the nip to obtain specific tensile and elongation properties. Apparatus for the performance of such a process is also described.

Abstract: Provided are methods of manufacturing an oriented ceramics containing sodium niobate and a raw material thereof. Specifically, provided is a sodium niobate powder, including cuboidal sodium niobate particles having an average side length of 0.1 ?m or more to 100 ?m or less, at least one face of the cuboid including a (100) plane in pseudo-cubic notation, in which the sodium niobate powder has a perovskite single-phase structure.

Abstract: A method of producing an electrically conductive composite composition, which is particularly useful for fuel cell bipolar plate applications.

Abstract: A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.

Abstract: The present invention relates to a solid dosage form with at least one film, which contains an active substance at least in sections, and the concentration of the active substance in the film or in the films has a gradient in a direction normal to the thickness of film. The invention further relates to a method of producing a solid dosage form, in which at least one film is produced, containing an active substance at least in sections, with the concentration of the active substance having a gradient in the longitudinal direction of the film.

Abstract: The present invention relates to a wood composite panel having a major planar portion, at least one panel portion, and an inwardly extending contoured portion surrounding the panel portion and interconnecting the major planar portion and the panel portion. The contoured portion defines an inter-relationship between a vector angle and a deep draw depth that achieve a satisfactory stretch factor. The present invention also relates to a door having the disclosed wood composite door facings, and methods of forming the facing and door.

Abstract: A process for producing a high utility wooden synthetic construction material, with a woodgrain appearance close to the texture of natural wood, which effectively uses waste in the form of a wood powder of plywood. A wood powder of plywood, manufactured by adding an adhesive to wood fibers or chips and pressurizing, and a thermoplastic synthetic resin are used as main raw materials. A material obtained by adding an auxiliary raw material to the main raw materials is heated and melted at 160° C. to 200° C., and then pelletized to obtain raw material pellets. The raw material pellets are loaded into an extrusion molding or an injection molding machine, without actively removing contained moisture derived from the wood powder of plywood and an adhesive component from the raw material pellets, heated and melted at 150° C. to 200° C., and extruded from the mold or injected into the mold.

Abstract: A nanocomposite structure and method of fabricating same are provided. The nanocomposite structure is a polymer in an extruded shape with carbon nanotubes (CNTs) longitudinally disposed and dispersed in the extruded shape along a dimension thereof. The polymer is characteristically defined as having a viscosity of at least approximately 100,000 poise at a temperature of 200° C.

Abstract: A method of manufacturing a textured element may include (a) collecting a plurality of filaments upon a textured surface to form a non-woven textile and (b) separating the non-woven textile from the textured surface. Another method of manufacturing a textured element may include depositing a plurality of thermoplastic polymer filaments upon a first surface of a polymer layer to (a) form a non-woven textile and (b) bond the filaments to the polymer layer. A textured surface may then be separated from a second surface of the polymer layer, the second surface being opposite the first surface, and the second surface having a texture from the textured surface.

Abstract: The implant design is a drug loaded polymer device, such as a rod, designed to control the release of a biologically active agent, such as clonidine or its derivatives, such as clonidine HCl for a prolonged period of time, such as 2 months, 3 months, 4 months, and even 4.5 months. The polymer is preferably a biodegradable polymer, such as poly(lactide-co-glycolide) or polylactic acid/polylactide. The challenge in using the HCl salt forms of drugs such as clonidine, is controlling the release of the highly water soluble drug for up to 4.5 months. It has been found that by controlling the particle size distribution of the drug powder, the drug distribution within the polymer matrix is more uniform and can be controlled. Therefore, the large aggregates, which cause rapid drug release can be eliminated.

Abstract: The invention relates to a process for compacting a polymeric powder in a press, wherein the polymeric powder is supported during compaction by a powder carrier, characterized in that said powder carrier comprises a layer of thickness (T), said layer comprising a material with a static coefficient of friction (COF), and wherein T?COF is at least 10 ?m. The invention also relates to a compacted polymeric powder obtainable with the above process.

Abstract: Disclosed herein is a polyimide film having inorganic particles. The polyimide film is 12-250 ?m in thickness. The polyimide film includes about 50-90 weight parts of polyimide and about 10-50 weight parts of the inorganic particles. The particle size of each of the inorganic particles is about 0.1 ?m to about 5 ?m. The polyimide film is characterized in that the thermal expansion coefficient is equal to or less than 30 ppm/° C. in any direction, the difference between two thermal expansion coefficients in two mutually perpendicular directions on the film surface is less than 10 ppm/° C., and the Young's modulus of the polyimide film is greater than 4 GPa in any direction. The dimensional stability of the polyimide film measured by the standard of IPC-TM-650 is less than 0.10% in any direction. A method for manufacturing the polyimide film is disclosed as well.

Abstract: A lightweight decorative crown molding is shown which is installed on a surface of a building structure. The molding has a body which is formed of molded high density polystyrene foam. The body forms an elongate strip having a decorative front face and a rear mounting face, the rear mounting face having one or more elongate mounting rails which run longitudinally along the rear face of the foam body for mounting the molding to the building surface. The relative thicknesses of the mounting rails and the remaining portions of the molding body are selected to allow the molding to be formed in a high density molding process.

Abstract: The invention provides biodegradable implants sized for implantation in an ocular region and methods for treating medical conditions of the eye. The implants are formed from a mixture of hydrophilic end and hydrophobic end PLGA, and deliver active agents into an ocular region without a high burst release.

Abstract: Durable insulation materials, having combined properties of low thermal conductivity along with low water absorption/high water repellency are suitable for many applications such as insulation to buildings walls and air conditioning pipes and as insulation materials for durable electrical goods such as refrigerators and the insulation of metallic conducting wire. The current invention is a new and novel insulation material based resins and naturally occurring fibers found in plants such as Calotropis procera, a species of flowering plant in the Apocynaceae or dogbane family. The current invention proving to have similar or comparable thermal conductivity than commercially available building insulating material such as rockwool.

Abstract: Disclosed are tablets comprising hydrolytically stable formulations of (6-(5-fluoro-2-(3,4,5-trimethoxyphenylamino)pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-b][1,4]oxazin-4(3H)-yl)methyl phosphate disodium salt (Compound 1) prepared by a wet granulation process.

Abstract: Method for producing a fibrous web exclusively from cellulose fibers of natural origin, comprising the following procedural steps: forming an essentially uniformly thick, dry fiber layer from loose fibers having a low moisture content, pressing and embossing the fiber layer to obtain a fibrous web and forming an embossed pattern, moistening the fibrous web with a water-latex mixture having a high water concentration (75 to 99% by weight of water) and precipitating the latex in a drying process while the fibers are bonded inside and outside the fiber bond zones.

Abstract: Liquid formulations for controlling arthropod infestation that comprise particles carrying chemical agents that have activity against arthropods, the particles being suspended within the liquid formulation, uses therefor, and methods of producing such liquid formulations.

Abstract: In one example, a method includes mixing a plurality of carbon fibers in a liquid carrier to form a mixture, depositing the carbon fiber mixture in a layer, forming a plurality of corrugations in the carbon fiber layer, and rigidifying the corrugated carbon fiber layer to form a corrugated carbon fiber preform. In another example, a method includes substantially aligning a first ridge on a first surface of a first corrugated carbon fiber preform and a first groove on a first surface of a second corrugated carbon fiber preform, bringing the first surface of the first corrugated carbon fiber preform into contact with the first surface of the second corrugated carbon fiber preform, and densifying the first corrugated carbon fiber preform and the second carbon fiber preform to bond the first corrugated carbon fiber preform and the second carbon fiber preform.

Abstract: Fiber reinforced tape comprises a longitudinal axis, at least 30 percent by weight of a fiber and at least 2 percent by weight of a thermoplastic resin, with the proviso that at least 30 percent of the fibers in the tape are at least partially oriented along the longitudinal axis of the tape. The tape is useful as a strength member for wire and cable constructions, particularly fiber optic cable constructions.

Abstract: The present invention generally relates to a method and apparatus for a making a formed fibrous article and more specifically to method and apparatus for making a formed fibrous article useful as an absorbent core structure in a disposable sanitary article such as a sanitary napkin, panty liner, diaper or the like. The present invention also relates to a disposable sanitary article including a formed fibrous article according to the present invention as a core structure thereof.

Abstract: A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.

Abstract: The present invention generally relates to a method and apparatus for a making a formed fibrous article and more specifically to method and apparatus for making a formed fibrous article useful as an absorbent core structure in a disposable sanitary article such as a sanitary napkin, panty liner, diaper or the like. The present invention also relates to a disposable sanitary article including a formed fibrous article according to the present invention as a core structure thereof.

Abstract: A method of forming a composite article by injecting at least two composite materials comprising metal carbides into a mold to form a green compact is disclosed. The composite materials may be metal powders comprising a binder metal, a hard particle. The composite material may further comprise a plastic binder. The two different composite materials are injected into the mold to form the green compact. Additionally, the composite materials may be injected through a die before entering the mold. In a specific embodiment, the die forms at least one internal channel within the green compact.

Abstract: A graphite-containing molded body is obtained by a method in which graphite particles are mixed with at least one solid additive to form a mixture which contains at least one inorganic additive, a mixture consisting of an inorganic additive and an organic additive, or more than 10 wt. % of an organic additive and the thus obtained mixture is subsequently compressed. The at least one additive which is used contains particles having an average diameter of between 1 and 500 ?m, determined in accordance with the ISO 13320 standard.

Abstract: Disclosed is a process for production of a polytetrafluoroethylene (PTFE) sheet, which is superior in productivity compared to conventional processes and can reduce the cost of production. Also disclosed is a process for production of a PTFE seal tape. The processes comprise the following steps (i) to (iii): (i) applying a force to a PTFE particle suspension comprising PTFE particles, a surfactant and water (a dispersion medium) so that the particles can come close to each other or contact with each other, thereby forming a PTFE-containing solid material having the water and the surfactant included therein; (ii) shaping the solid material into a sheet-like form; and (iii) reducing the water content in the sheet-like solid material.

Abstract: Expandable apparatus include a triggering element comprising an at least partially corrodible composite material. Methods are used to trigger expandable apparatus using such a triggering element and to form such triggering elements for use with expandable apparatus.

Abstract: The present invention concerns a method of forming a multi-ply core component. A mold press is provided having an upper die and a lower die defining a mold cavity. At least one of the upper die and the lower die has a plurality of protrusions. A first wood composite board and a second wood composite board are disposed within the mold cavity. The first and second boards are fused proximate the plurality of protrusions by compressing the boards in the mold cavity through application of heat and pressure.

Abstract: A method of forming a composite article by injecting at least two composite materials comprising metal carbides into a mold to form a green compact is disclosed. The composite materials may be metal powders comprising a binder metal, a hard particle. The composite material may further comprise a plastic binder. The two different composite materials are injected into the mold to form the green compact. Additionally, the composite materials may be injected through a die before entering the mold. In a specific embodiment, the die forms at least one internal channel within the green compact.

Abstract: A process for the preparation of thermal insulation sheets fashioned from certain unseparated mixtures of post-consumer plastic articles and the article, itself, is disclosed. The mixtures of such articles contain polyethylene terephthalate (PET) and polystyrene (PS) and optionally also articles made of high density polyethylene (HDPE). An unseparated mixture of such articles is provided. This mixture is crushed and shredded to form plastic flakes, and these plastic flakes are then homogenized. Homogenization of the flakes can be carried out either by melt-blending them or by further comminution to produce very fine particles of the mixed plastics. The resulting homogenized mixture of plastic types is then compression molded into sheets ranging in thickness from about 3 to 10 mm.

Abstract: Disclosed is an anthropic stone material made by the introduction of water to a particulate casting mix comprising a lightweight component comprising a mixture of exfoliated vermiculite and a volcanic component selected from the group consisting of exfoliated perlite, pumice, and mixtures thereof, said exfoliated vermiculite and volcanic component mixed in a ratio range of 2:1 to 1:2 by volume, a cementitious component, and wherein said lightweight component and cementitious component are mixed in a ratio range of from about 3:2 to 2:3 by volume.

Abstract: In the production of reinforcing elements for strengthening the excavation face of a tunnel, a fiberglass profile comprises an axially extending body formed by glass fibers anchored in a polymer resin through a polymerization process. The outer surface of this profile has a corrugated shape with respect to an axial cross-sectional plane of the profile. This corrugated trend is defined by a different degree of compression of the outermost glass fibers of the profile, made by a substantially thread-like element.

Abstract: A reelable slickline for use in downhole or subsea operations has a structural core comprising a plurality of non-metallic fibres in a matrix. The fibres represent in the region of 30 to 50% of the volume of the core.

Abstract: The invention relates to a process for manufacturing an absorbent sheet comprising at least two plies of cellulose wadding, consisting in combining said plies under pressure by passing between two steel cylindrical components, the first being smooth on the outside and the second being equipped with raised components on the outside and the hardness of the first cylindrical component being lower than that of the second cylindrical component. According to the invention, the first cylindrical component has a treated hardened surface layer and a deformable underlayer; the second cylindrical component has a hardened outer surface, and the sheet, when it passes between the two cylindrical components is compressed at a specific pressure between 40 and 250 N/mm2. Another subject of the invention is an assembly of steel cylindrical components intended for the manufacture of multiply absorbent sheets.

Abstract: A process for the production of a non-fibrous ultra high molecular weight polyethylene tape having a width of 1-inch or greater and a modulus of 1,400 grams per denier or greater. The non-fibrous UHMWPE tape is obtained by compression molding ultrahigh molecular weight polyethylene powder at a temperature below its melting point and then drawing and stretching the entire resultant compression molded UHMWPE sheet, with no slitting or splitting of the sheet, at a draw ratio of at least 100:1. The UHMWPE tape can be produced in weights of 6,000 to 90,000 denier or greater. The UHMWPE tape of the present invention minimizes the effect of stress concentrators that are prevalent with fibers and thereby enables the tape to be drawn at much higher draw ratios than is possible with fibrous UHMWPE. When used in ballistics panels, the high modulus high molecular weight polyethylene tape of the present invention improves ballistic performance by providing enhanced dissipation of the impact energy of a projectile.

Abstract: A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.

Abstract: A method for producing a clay thin film, which is formed of clay alone or in combination with an additive and has a structure where oriented clay particles are laminated, the method including paste-making in which clay alone or in combination with an additive are dispersed in a dispersion medium formed of water, an organic solvent, or a mixed solvent of water and an organic solvent to prepare clay paste; coating in which a thin film is formed by coating the clay paste on a substrate; planarization in which the thin film is planarized; drying in which water, an organic solvent, or water and an organic solvent are removed from the thin film; and separation in which the thin film is separated from the substrate.

Abstract: The invention relates to a film made of a vinyl chloride polymer mixture that, in addition to the conventional additives, contains 0.1 to less than 5 wt % of a semicrystalline or amorphous polyester, has a good thermal formability, and is suitable for the packaging of bulk goods. The film is produced by extruding or by calendering the plastified vinyl chloride polymer mixture, optionally followed by inline/offline stretching and, optionally, thermally formed immediately thereafter.

Abstract: An array of aligned and dispersed carbon nanotubes includes an elongate drawn body including a plurality of channels extending therethrough from a first end to a second end of the body, where the channels have a number density of at least about 100,000 channels/mm2 over a transverse cross-section of the body. A plurality of carbon nanotubes are disposed in each channel, and the carbon nanotubes are sufficiently dispersed and aligned along a length of the channels for the array to comprise an average resistivity per channel of about 9700 ?m or less.

Abstract: A cork and silicone elastomer composite used to fabricate elements to protect body parts including a prosthetic roll-on liner for receiving and covering a residual limb, shoes for the feet, gloves for the hands and shoe insoles including the processes of manufacture.

Abstract: The invention provides a semi-continuity fiber prepreg material, a manufacturing method thereof, and a composite material made of the semi-continuity fiber prepreg material. The semi-continuity fiber prepreg material includes a plurality of intermittency notches and/or continuity notches formed on a fiber prepreg material along at least one direction to make the fiber prepreg material soft and suitable for molding.

Abstract: A method of producing a synthetic composition having properties of marble includes blending a polymer resin with a stone gravel bit to form a mixture. The method also includes processing the mixture of polymer resin with the stone gravel bit to produce a synthetic marble composition through a polymerization of the mixture that is cast in a casting cell. Further, the method may include preparing a mold to form a casting cell, removing air bubbles from the mixture of polymer resin with the stone gravel bit to enhance a physical property of the synthetic marble material, casting the mixture in the casting cell, polymerizing the cast mixture through an autoclave polymerization of the mixture at a pressure ranging from 1 to 10 atmospheres and a temperature ranging from 50° to 100° C. to prepare the synthetic marble material composition, and curing the synthetic marble sheet in an oven.

Abstract: The present invention provides low hygroscopic forms of aripiprazole and processes for the preparation thereof which will not convert to a hydrate or lose their original solubility even when a medicinal preparation containing the aripiprazole anhydride crystals is stored for an extended period.

Abstract: A process for preparing solid dosage forms that contain poorly compressible therapeutic compound. The process, for example, provides for the inventive use of an extruder, especially a twin screw extruder, to melt granulate a therapeutic compound(s) with a granulation excipient.

Abstract: A process for the production of virtually full density polyolefin suitable for further processing by drawing to form a high tenacity, highly oriented polyolefin sheet comprising: a) feeding a metered amount of polyolefin powder into the nip between two heated calender rolls initially set at a gap smaller than the size of the smallest polyolefin powder particle and at a temperature above the melting point of the powder; b) rolling the powder through the nip under these conditions until a coherent sheet of polyolefin is produced: and c) once a coherent sheet of polyolefin exits the nip lowering the temperature in the nip to a temperature below the melting point of the polyolefin powder and increasing the gap to a desired level above the thickness of the largest powder particle. Apparatus for the performance of such a process is also described.

Abstract: A process for the production of virtually full density polyolefin suitable for further processing by drawing to form a high tenacity, highly oriented polyolefin sheet comprising: a) feeding a metered amount of polyolefin powder into the nip between two heated calender rolls; b) rolling the powder through the nip under these conditions until a coherent sheet of polyolefin is produced. According to a highly preferred embodiment, initially, the nip is set at a gap smaller than the size of the smallest polyolefin powder particle and at a temperature above the melting point of the powder and once a coherent sheet of polyolefin exits the nip the temperature in the nip is lowered to a temperature below the melting point of the polyolefin powder and the gap increased to a desired level above the thickness of the largest powder particle.

Abstract: An integrally formed high density ceramic pellet, for use in a ballistic armor plate, has a longitudinally extending body portion and an impact receiving end face. The impact receiving end face includes an impact receiving proximal segment that is convexly curved and a distal segment that merges with a top surface of the body portion. The distal segment has lateral surfaces that have a region including at least a portion which is concave in configuration or a region including a substantially smooth angled configuration. A cross-sectional area of the distal segment at the area of merger is greater than a cross-sectional area taken across a nominally designated base of the proximal segment. The length of the contour line of the outer surface of the distal segment is between 5 and 25% of that of the entire integrally formed impact receiving end face.

Abstract: Under one aspect, an interventional device includes a balloon having a flexible wall. The flexible wall includes a composition including between 0.005 wt. % and 0.20 wt. % of carbon nanotubes dispersed in a polymer. Under another aspect, a method of making an interventional device includes contacting a plurality of polymer particles with a plurality of nanotubes; extruding the polymer particles and the nanotubes to form a composition comprising the polymer and the nanotubes; and blow-casting the composition into a balloon.

Abstract: A solid composite material is suitable for construction and industrial uses. The solid composite material consists of at least an effective amount of assorted agricultural remnants with additives of calcium carbonate and antimony trioxide bound in an effective volume of cured resin. The cured material tolerates wet environments, is fire resistant, resistant to caustic substances and can be finished to provide a product having a desired appearance.