Abstract: A method and apparatus for the pelletization of plastics and/or polymers, in which a melt coming from a melt generator is supplied via a diverter valve having different operating positions to a plurality of pelletizing heads through which the melt is pelletized. The plurality of pelletizing heads have different throughput capacities and are used sequentially for the start-up of the pelletizing process, with the melt first being supplied to a first pelletizing head having a smaller throughput capacity and then the melt volume flow being increased and the diverter valve being switched over such that the melt is diverted by the diverter valve to a second pelletizing head having a larger throughput capacity.

Abstract: A method for producing a polyglycolic acid-based fiber, includes a spinning process of obtaining undrawn yarns by melt spinning a polyglycolic acid-based resin composition, which comprises a polyglycolic acid resin and a polylactic acid resin having a weight average molecular weight of 10×104 to 30×104 in a mass ratio of the polyglycolic acid resin to the polylactic acid resin of 70/30 to 99/1. The method also includes a keeping process of keeping the undrawn yarns and a drawing process of obtaining drawn yarns by drawing the kept undrawn yarns.

Abstract: In a process for fabricating large structures, a composite material panel is continuously pultruded in a pultrusion die assembly and cut transversely to the process direction to provide panel sections. The panel sections can be sufficiently long to extend from one end to an opposite end of the structure. The panel sections are assembled with a joint along adjacent edges using steel-to-composite and composite-to-composite joining technology. The joints can be integrated into the panel longitudinal edges, or separate joint assemblies can be fabricated. In this manner, fewer joints are required. A variety of in-plane and out-of-plane joint assemblies are provided.

Abstract: Each of supply means 30 arranged around an extrusion port 22 of an extruder 20 supplies, while cutting a molten resin which has been extruded from the extrusion port 22 of the extruder 20 alternately in a predetermined length, the molten resin D which has been cut to a supply position which is provided at each of the supply means, and then sequentially supplies the molten resin D to each of a compression molding dies 40 which are provided in a pair with each of the supply means. As a result, in producing a synthetic resin molded article with a predetermined shape by compression molding by cutting a molten resin which has been extruded from an extruder and supplying the resin which has been cut to a compression molding die, the above-mentioned constitution can be preferably utilized for the production of a synthetic resin molded product which requires a further high load.

Abstract: A method for manufacturing building elements, in particular building panels, from solid waste is described, in which the latter is provided, sorted according to category, in different fractions of a specified particle size. The different fractions are mixed in specified proportions with addition of water and binder. The resulting mixture is subjected to a continuous extrusion process, in which a strand-like preproduct is produced. Through a cutting operation, the desired dimensions of the building element in the extrusion direction are at least approximately produced. The building-element blanks are then dried and the binder present therein is set. This continuously working process is much more economical compared with the prior art and can be carried out on a large-scale industrial basis.

Abstract: The present invention relates to manufacture of container product with a constant level of quality, wherein the performance is constant, by resolving problems including transformation of perform performance caused by the temperature variation of the preform; or by the variation in the stretching blow molding due to a thermal difference between the surface and the inner part of the preform, resulting from the thickness thereof, in order to industrialize a new molding method recognized to be an excellent molding method from the point of view of economic efficiency and production efficiency, wherein compression molding and stretch blow molding are performed continuously. By a method or device for manufacturing continuously synthetic resin containers, preforms are molded by compression with a compression molding machine, then stretch blow molding is performed with a stretch blow molding machine.

Abstract: Plastic foam has excellent heat insulation properties, however, moisture absorption is causing a decrease in the heat insulation, and plastic foam has almost no mechanical strength. Therefore, a heat insulation material that absorbs almost no moisture and has satisfactory strength is desired to appear. According to the present invention, a foam composite with a skin can be formed in one shot by charging plastic powders or minute particles together with polyolefin pellets that can be cross-linked and foamed in a mold, and heating the mold while rotating. The composite absorbs almost no moisture, having satisfactory strength, being excellent as an insulating material. Further, providing a covering of a non-foaming or a slightly foaming material to the pellet of polyolefin that can be cross-linked and foamed, and conducting the forming, foamed granules of preferably 5 to 50 mm largeness as a core, and a covering of a reinforcing member with 0.05 to 0.

Abstract: A release liner web has thermoplastic membranes coated on opposite sides of the release liner web that are thermoplastically fused proximally to an edge of the release liner web, nearly doubling the width of thermoplastic membranes that can be prepared using conventional equipment. Also described are geomembranes prepared from an amorphous or semi-crystalline thermoplastic sheet material and having a high gloss surface, and methods of manufacture and use of same.

Abstract: A silicon block is firmly connected to a carrier for being moved together for further working by sawing, cleaning or the like. The carrier consists of plastic, for example of glass-fibre-reinforced plastic, and has in its interior a number of continuous longitudinal channels. These longitudinal channels are sawn into, and so cleaning fluid can then be introduced into the intermediate space between the sawn-up wafers in order to flush out sawing remains.

Abstract: An extruded multilayer seal member having an expanded temperature range and an improved compression set resistance wherein the seal member comprises a first fluoroelastomer as the inner layer of the multilayer seal member and a second elastomer as the outer layer of the multilayer seal member; and a method for manufacturing the multilayer seal member which comprises extruding a multilayer tubular structure, crosslinking the extruded multilayer tubular structure on a mandrel, cutting the multilayer tubular structure to provide a plurality of uniform seal members and recovering the seal members, are described.

Abstract: Novel polymer compositions of specified formula are converted into pellets of this invention by process technology provided by this invention. By forming a binder free melt of a polymer of such polymer compositions, and converting the melt into pellets as described here-in, pellets can be formed produce during production, handling, and use, no more than acceptably small amounts of “fines” or air-entrainable dusts.

Abstract: A process for forming shaped three-dimensional products is described made from a composition containing at least one filler and an aromatic liquid crystal polymer. In one embodiment, the process includes forming a substrate such as a film, a sheet or a tube, through an extrusion process. Once the substrate is formed, the substrate is then heated and fed to a shaping process. The shaping process may comprise a thermal forming process or a blow molding process. In order to form the three-dimensional products, the aromatic liquid crystal polymer has a high heat of crystallization, a high melt temperature and/or a high melt viscosity.

Abstract: A cutting cultivation medium, containing at least: the following components in the following volume percentages: pine scales 20-50%, vermiculite 10-40%, peat 15-40%, and perlite 10-30%, 300-700 g trace elements per cubic meter of cultivation medium being added. A preparation method for a cutting cultivation medium containing at least the following steps: mixing components and trace elements and molding them into a rod-shaped cultivation medium covered by a reticular fiber having a diameter between 4-7 cm, and cutting it into a cylinder body with a length of 5-7 cm and thus a final product is obtained. The cutting cultivation medium provides a good medium environment for cutting cultivation of plants, significantly reduces cultivation time of cutting seedlings, extends wilting time of seedlings after nursery, and provides longer transportation time and a higher survival rate for transplanting of the cutting seedlings.

Abstract: The invention is directed to materials comprising polylactic acid (PLA). In accordance with the invention, PLA material is stretched in at least the machine direction at a total stretch ratio of 1:4 or more. These materials have excellent biodegradability and find use in horticulture, in particular for tying up plants or parts thereof.

Abstract: Process for manufacturing particles, the process comprising the steps of: feeding a feed material comprising from 40 to 70% of alkyl sulfate surfactant(s) and from 12 to 30% of water to an extruder comprising an extrusion head, mechanically working and cooling the feed material within the extruder to form an extrudable mass, extruding the extrudable mass through the extrusion head to form strand(s), and forming particles from the strand(s), wherein the alkyl sulfate surfactant(s) comprise at least 50% of C6-C14 alkyl sulfate surfactant(s).

Abstract: A method and a device for feeding a molten resin capable of accurately feeding the molten resin without the delay of feed timing by preventing the molten resin from adhering to route members before it seats on a mold to increase the positioning accuracy of the molten metal in the mold, and a method of manufacturing a molded part by using the fed molten resin. Vibration is provided to the route members such as molten resin guide pins (10, 40, 50), throat members (62, 70, 85), and female mold positioned in a route in which the molten resin (25) passes before it seats on the female mold (7, 63) by a vibration imparting device (27) or a gas layer film is formed on the surfaces thereof. Thus, the molten resin can be fed while preventing it from adhering to the route members.

Abstract: A process and apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool.

Abstract: A method for manufacturing a honeycomb structure comprises providing an aqueous ceramic solution, providing a batch cross-link agent, mixing the agent with the solution, extruding the aqueous ceramic solution containing the cross-link agent into a honeycomb structure, and drying the honeycomb structure via a single drying step thereby forming a hardened, substantially water resistant, honeycomb structure. The method may further comprise addition of a ceramic surfactant to the aqueous ceramic solution, as well as plugging channels within the honeycomb structure with a plugging material comprising an aqueous ceramic solution that includes batch cross-link agents and ceramic surfactants therein.

Abstract: A method for fabricating a plastic spacer/riser to increase useable height of a reclosable fastening system, such as 3M™ Dual Lock™ or Velcro® hook and loop products. The spacer/riser is adapted to be held in place on an external substrate with hot-melt glue, sonic welds, pressure-sensitive adhesives, acrylic foam tape, or screws.

Abstract: A rim seal and method of manufacturing are provided. A rim seal segment is provided having two free ends and being constructed of a sealing material having a contoured cross-sectional profile. The rim seal segment has a length shorter than a circumference of the rim seal. The two free ends are inserted into a mold in spaced relationship with each other, and a connector is molded between the two free ends to connect the free ends and transform the rim seal segment into a continuous circumferential rim seal. A valve stem may be molded into the connector. A tire-facing surface defined by the combination of the rim portion and an outer surface of the rim seal has a profile conforming to an industry standard.

Abstract: Thermoplastic polyurethane (i) comprising from 20% by weight to 70% by weight of isocyanate dissolved in the thermoplastic polyurethane, based on the total weight of the thermoplastic polyurethane (i) comprising the isocyanates.

Abstract: A superabsorbent bi-component fiber, wherein component A is at least one thermoplastic polymer and component B is a compound selected from at least one thermoplastic base polymer and at least one superabsorbent polymer (SAP), and also a method for production thereof are described. The melting point of the thermoplastic contained in component A is at least 20° C. higher than the melting point of the thermoplastic contained in component B, the average grain size of the SAP is 0.5 to 10 ?m and the compound has an SAP-fraction of 0.5 to 40 wt %. The bi-component fiber can be used to produce superabsorbent textile fabrics which are used in particular in the field of hygiene and medicine.

Abstract: A cylindrical stopper for closing a medical system and a method for closing a medical system, and to the medical system itself, closed with the stopper of the invention.

Abstract: A soft, pelletizable poly(vinyl chloride) plastisol having a Shore A hardness of less than about 70 is disclosed. The plasticizers employed in the plastisol can be petroleum-based plasticizers or bioplasticizers or both. A method of gelation, fusion, and controlled cooling in an agitating chamber permits a conventional liquid plastisol to be transformed into the pelletizable plastisol strand. If a pelletizer is used after cooling into strands or other shapes, then pelletized plastisol results. The formulation of liquid plastisol for hardness is unaffected by the transformation. The solidified plastisol can be stored for later extrusion or molding into a final plastic article shape.

Abstract: A method and apparatus are provided for continuously producing a polymer pellet efficiently in which, in storing, transporting or feeding to a processing apparatus, the obtained pellets containing the adhesive polymer do not easily mutually adhere, and handling thereof is excellent. The method comprises a step of deforming at temperatures of about 30 to 150° C. under pressure an adhesive polymer coated with a thermoplastic polymer, and a step of cutting the deformed portion of the coated polymer.

Abstract: Process for manufacturing a plastic hollow body, the process comprising the following steps: a) a tubular stream of molten plastic is extruded; b) this stream is taken up by means of a tensioning device; c) a transverse cut is made in this stream so as to create a parison having one free edge that is not taken up by the tensioning device; d) the parison is moved relative to the tensioning device so that the free edge of the parison is also taken up by the tensioning device; and e) at least one longitudinal cut is made in the parison over its entire length. Equipment suitable for implementing this process.

Abstract: Useful composites and methods of using such composites are provided. The composites include an outer layer containing a first polymeric material, an intermediate layer circumscribed by the outer layer and containing a second polymeric material, and an inner layer circumscribed by the intermediate layer and containing a third polymeric material. The inner layer, in combination with the intermediate layer, is structured and effective to reinforce the composite relative to a substantially identical composite without the inner layer. The present composites can be produced using co-extrusion processing.

Abstract: A process for continuously producing an elastomeric composition includes metering at least one elastomer, at least one filler, and at least one minor ingredient; feeding the at least one elastomer, the at least one filler, and the at least one minor ingredient into at least one extruder; mixing and dispersing the at least one filler and the at least one minor ingredient into the at least one elastomer using the at least one extruder; obtaining a subdivided product from a resulting elastomeric composition discharged from the at least one extruder; accumulating an amount of the subdivided product; and stirring the accumulated amount of the subdivided product. An apparatus for continuously producing an elastomeric composition includes at least one extruder, at least one first metering device, at least one second metering device, at least one device for obtaining a subdivided product, and at least one accumulating and stirring device.

Abstract: The invention relates to polymer granules suitable as infill material for artificial turf structures wherein the granules have one or more hollow spaces, wherein each hollow space occupies at least 10% of the total volume of a polymer granule. The invention further relates to artificial turf structures comprising a backing sheet with an upper surface provided with fibres of a selected length, the fibres extending upwardly from the upper surface and an infill layer of hollow polymer granules or an e-layer comprising said hollow granules.

Abstract: Process for forming an annular member by extruding a thermoplastic profiled strip at an elevated temperature. Prior to cooling the strip, the still-molten ends undergo in-line compression molding to form an annular member having a joint section. The cross-section of the annular member is continuous in the joint section and the remainder of the body. Preferably, the extrudate may contain a thermoplastic elastomer, more preferably a thermoplastic vulcanizate formed by a dynamic vulcanization process. During the extrusion and compression molding processes, the extrudate may be supported on a rotatable turntable, or alternately on a rotatable molding cylinder.

Abstract: Distorted fragments having a variety of configurations and methods for making such distorted fragments is provided which, because of its increased bulk, can also be used as packing materials, decorative grasses, an animal bedding, cat litter, mulch for soil and a media for plants. The distorted fragments can be produced by extrusion and the extrudate is distorted while in a semi-solid state.

Abstract: Provided is a block copolymer film in which a microphase separation structure formed by a block copolymer is arranged perpendicularly to the film surface, and all components forming the block copolymer are uncovered to the film surface, whereby the microphase separation structure penetrates the film surface. A method of producing the block copolymer film includes the steps of extruding a melt of the block copolymer in one direction by extrusion molding or injection molding, cooling the extruded block copolymer to a temperature equal to or lower than glass transition temperatures of polymer components in the block copolymer to provide a prismatic or cylindrical extrusion molded product, and cutting the prismatic or cylindrical extrusion molded product in the direction perpendicular to the extrusion direction.

Abstract: Compositions for forming molded articles, particularly, shells for automotive applications are made up of an aliphatic thermoplastic urethane/urea elastomer and, optionally, one or more copolymers, such as an olefin-containing or styrene containing copolymer. These compositions may be used to form a powder, pellets, microspheres or minibeads which may then be cast to form air bag door and instrument panel cover skins which may meet automotive deployment and weathering requirements.

Abstract: The invention provides a method of manufacturing a golf ball composed at least in part of a spherical elastomeric body. The method includes the steps of extruding a bar of an unvulcanized rubber compound for obtaining the elastomeric body, cutting the extruded bar into slugs of a given length, and coating the slug with a saturated or unsaturated carboxylic acid metal salt in powder form having a melting point at or below a vulcanizing temperature. This method prevents the slugs from clumping together and improves mold releasability.

Abstract: The present invention is an apparatus for generating foam shapes that float in air having a container, a gas source, an aeration nozzle for aerating a gas from the gas source, an outlet, and a separator for separating extruded foam into individualized foam shapes.

Abstract: Methods of reclaiming plastic from infectious medical waste and manufacturing medical devices from reclaimed plastic are described. Medical devices made from plastic reclaimed from infectious medical waste are also described.

Abstract: A method for making a pocket filter assembly is provided. Two side and two end header elements each having a pair of longitudinally extending side walls and a longitudinally extending bottom wall forming a longitudinally extending channel are joined at ends forming a rectangular header with two opposing sides and two opposing ends. The bottom wall and side walls of each of the opposing sides and the bottom walls and said side walls of each of said opposing ends become adjacent forming a rectangular header with a continuous bottom wall and continuous inner and outer side wall having a continuous channel therein. An upstream perimeter portion of a pocket filter element is inserted in the continuous channel and a liquid polymeric material is placed therein. The polymeric material is solidified forming a header frame having the upstream perimeter portion of the filter element unitary therewith.

Abstract: Disclosed herein are fibers, such as staple fibers, comprising at least one polymeric resin and at least one coated filler, wherein the at least one coated filler has an average particle size of less than or equal to about 3 microns, and wherein the at least one coated filler is present in an amount of less than or equal to about 50% by weight, relative to the total weight of the fibers. Also disclosed herein are methods for producing staple fibers, webs, fabrics, and carpets comprising adding at least one filler to at least one polymeric resin and processing the resulting mixture.

Abstract: The present invention relates to an extruded rod-shaped device which comprises at least one biological substance and a lipoid composition that comprises a high melting lipid or lipoid component and a low melting lipid or lipoid component. The extruded rod-shaped device according to the present invention is obtainable by extrusion of a preparation comprising the lipoid composition and the at least one biological substance, the preparation being extruded at a temperature which is at or above the melting point of the low melting lipid or lipoid component but below the melting point of the high melting lipid or lipoid component. Such an extruded rod-shaped device is capable of continuously and homogenously releasing the biological substance into the body of an animal or a human while maintaining the biological activity the biological substance and may for example be used as an implant.

Abstract: The present invention relates to a method of manufacturing a stretched mechanical fastening web laminate (1) comprising a thermoplastic web layer (13) having two major surfaces, one of the major surfaces bearing a multitude of male fastening elements (14) suitable for engagement with a corresponding female fastening material, and on its other major surface a fibrous web layer (11), said method comprising the steps of (i) providing the fibrous web layer (11) having an initial basis weight, (ii) passing the fibrous web layer (11) through a nip formed by two rolls (101), (103), one of them having cavities (120) that are the negatives of a plurality of male fastening elements (14), introducing a molten thermoplastic resin into the cavities (120) in excess of an amount that would fill the cavities (120) which excess forms the thermoplastic web layer (13), allowing the resin to at least partially solidify and stripping of a precursor web laminate (10) thus formed comprising the fibrous web layer (11) and the the

Abstract: The invention relates to a hot-melt extruded pharmaceutical dosage form with controlled release of a pharmacologically active ingredient (A) embedded in a matrix comprising a polymer (C), the dosage form exhibiting a breaking strength of at least 300 N and having an oblong shape comprising a longitudinal direction of extension, a transversal direction of extension orthogonal to the longitudinal direction of extension, a front side, an opposite back side and a circumferential rim between said front and back side; wherein the core of the pharmaceutical dosage form has a morphological orientation caused by hot-melt extrusion that is substantially orthogonal to the longitudinal direction of extension of the dosage form; and/or the release per area of the pharmacologically active ingredient (A) through the front side and the opposite back side is faster than the release through the circumferential rim.

Abstract: The invention discloses novel polyamide moulding materials which are characterized by a significantly improved processability, in particular in injection-moulding, an acceptable deformation in climatic testing, a very high transparency, low haze and even an increased biobased content. The polyamide moulding materials on the basis of transparent copolyamides for producing transparent moulding parts having a high tenacity, low water absorption and low distorsion in climatic testing contain: (A) 40 to 100 percent by weight of at least one transparent copolyamide with a glass transition temperature (Tg) of at least 80 ° C. and not more than 150 ° C.

Abstract: The invention is directed to a “Self-Reinforced Composite” (SRC) made of recycled thermoplastic polymers, methods and an apparatus for their manufacture. In one embodiment of the invention, the SRC is a self-reinforced composite comprising (a) a fiber comprising a first recycled thermoplastic polymer and having a Young's modulus at least about 500 MPa and (b) a matrix comprising a second recycled thermoplastic polymer. In one aspect of the invention, the source mixture is recycled immiscible thermoplastic polymers, obtained from the waste stream in the carpet and automotive industries. In another embodiment of the invention, the method for making the self-reinforced composites, comprising the steps of (a) melt-blending recycled immiscible polymers, (b) phase-migration fiber spinning the recycled immiscible polymers to form a fiber having a first recycled thermoplastic polymer substantially surrounded by a second recycled thermoplastic polymer, and (c) drawing the fiber to form a high modulus fiber.

Abstract: The present invention is an apparatus for generating foam shapes that float in air having a container, a gas source, an aeration nozzle for aerating a gas from the gas source, an outlet, and a separator for separating extruded foam into individualized foam shapes.

Abstract: Methods for manufacturing panel units may include applying a cover tape to a surface of a panel in such a way as to substantially extend along a periphery of the panel. An extrusion molding die may be moved relative to the panel in such a way that the extrusion molding die moves along the periphery of the panel while at least partially contacting the cover tape applied to the panel. At the same time, a molten molding material may be extruded from the extrusion molding die, thereby integrally forming a molded article on the periphery of the panel. The cover tape may be then removed from the surface of the panel in order to produce a panel unit having the molded article disposed along the periphery of the panel.

Abstract: A radio frequency identification (RFID) tag and method of manufacturing the same. In a preferred embodiment, the RFID tag includes a radio frequency (RF) inlay, the RF inlay including a carrier sheet, an antenna printed on the carrier sheet and a wireless communication device bonded to the antenna. The RFID tag also includes a plastic extrudate, the RF inlay being disposed within the extrudate so that the antenna and the wireless communication device are encapsulated on all sides within the extrudate. Optional metallic reflector and mounting adhesive layers may be laminated onto the underside of the extrudate. The present invention is also directed to an automated method for manufacturing the above RFID tag, such a method involving, in one embodiment, feeding a continuous supply of RF inlays into a cross-head extruder to yield a continuously extruded block and then cutting the block between successive antennae to yield a plurality of individual RFID tags.

Abstract: Each of supply means 30 arranged around an extrusion port 22 of an extruder 20 supplies, while cutting a molten resin which has been extruded from the extrusion port 22 of the extruder 20 alternately in a predetermined length, the molten resin D which has been cut to a supply position which is provided at each of the supply means, and then sequentially supplies the molten resin D to each of a compression molding dies 40 which are provided in a pair with each of the supply means. As a result, in producing a synthetic resin molded article with a predetermined shape by compression molding by cutting a molten resin which has been extruded from an extruder and supplying the resin which has been cut to a compression molding die, the above-mentioned constitution can be preferably utilized for the production of a synthetic resin molded product which requires a further high load.

Abstract: The invention relates to a catalyst system for polymerization of propylene, the catalyst system comprising a Ziegler Natta procatalyst, an organoaluminium cocatalyst, a monoester of an aromatic carboxylic acid as the internal donor and ethyl-4-isopropoxy benzoate as the selectivity control agent. The invention also relates to a process for polymerization using the catalyst system as well as to polymers prepared by the process.

Abstract: A cutter hub position control device for consistent blade adjustment in an underfluid pelletizer is provided in connection with a motion rod attached to the pelletizer cutter hub and extending through a hollow shaft of the pelletizer motor. The cutter hub position control device can be collinear, transaxial or in a plane parallel to the axis of the motion rod to which it is attached. Adjustment of the cutter hub position control device is automated through use of feedback control mechanisms.

Abstract: A method for manufacturing a separated tip catheter having a separated tip configuration includes the steps of: extruding an extrusion material through a die to form a catheter including a catheter body having a proximal end and a distal end and defining a first lumen and a second lumen, the catheter body having a septum positioned between the first and second lumens; and feeding a strip into the die so that the strip is positioned between the first lumen and the second lumen along a length of the catheter, the strip having a first proximal section formed of a first material capable of bonding with the extrusion material and a second distal section formed of a second material incapable of bonding with the extrusion material.