Abstract: This details a production method for a blade for electrophotographic devices, made of thermosetting type polyurethane, including the steps of mixing and stirring the liquid polyurethane prepolymer which is a raw material component for a thermosetting type polyurethane polymer and the liquid crosslinking agent, discharging the mixture thereof into a die having a concave cross section in a molding drum, heating it via an endless belt which is in contact with the outer peripheral face of the molding drum and runs with the rotation of the drum 20 to continuously mold a banded blade molding S having a prescribed width, and cutting the blade molding to a prescribed length after cooling it down.

Abstract: Block-form cleaners for flush toilets which consist of at least two masses of different composition, one of the masses being at least partly surrounded by the other mass(es) and the surrounded mass containing an active substance in a concentration at least 1.3 times higher than in the surrounding mass. This distribution ensures that the active substance is more uniformly released over the useful life of the cleaning block.

Abstract: A process for fabricating an article having a rigid foam core and a resilient outer plastic shell by extruding a heated thermoplastic material to form the shell, partially hardening the extruded plastic shell, injecting a liquid foam material into the interior of the partially hardened plastic shell, and cooling the shell and the liquid foam material to fully harden the plastic shell and the foam under conditions which cause the article to have a predetermined shape and size.

Abstract: A method of making ornamented elongate members, for example for picture frames, uses the steps of extruding a first material and cooling it so that it is substantially solid, extruding a second material along a surface of the first material, which is arranged to undergo a change enabling a firm bond to be formed between the materials, shaping the second material to produce surface ornamentation and cooling the first and second materials. This provides an inexpensive and quick way of producing ornamented members.

Abstract: Blends of (a) a carbonate polymer component and (b) a monovinylidene aromatic copolymer component not containing a grafted rubber polymer component and (c) an inorganic filler component are prepared having improved combinations of processability, resistance to linear thermal expansion and low temperature toughness. Specifically shaped, small particle size fillers (c) are preferably employed which provide the resistance to linear thermal expansion and maintain the impact resistance of the filled blend.

Abstract: A method for producing a weather strip having a molded end portion joined to an end of an extruded weather strip having a base portion and a tubular seal portion. The method includes the steps of cutting-off a portion of the tubular seal portion from the end of the extruded weather strip with the base portion thereof remaining uncut, placing the uncut base portion of the end of the extruded weather strip in a cavity of a mold, placing a core along the uncut base portion, injecting a molding material into the cavity to mold a tubular part having a configuration conforming to the cut off tubular seal portion integrally with a fin-like end part extending from the tubular part, opening the mold, and removing the core from the tubular part along a reverse face of the fin-like end part.

Abstract: A method for manufacturing hemispherical shells for covering a golf ball core, which comprises: mixing a quantity of balata sufficient to form a desired number of hemispherical shells configured and adapted for covering golf ball cores; transferring a predetermined quantity of the mixed balata to an extruder and extruding a plurality of strands of the balata at a temperature of between about 140.degree. and 280.degree. F.; cutting the strands into pellets of a desired size and injection molding the pellets into a hemispherical shell.

Abstract: A hydraulic ram operated extruder having an extrusion die from which an extradate is delivered and a motor driven cutter at the die to sever the extrudate repeatedly to produce individual pieces of extradate. The hydraulic fluid circuit including a pump and control valves delivers hydraulic fluid to the ram of the extruder at a substantially constant volume flow rate. A control device responsive to the speed of advance of the ram in the extruder controls the motor which drives the cutter to produce blanks of substantially equal volume.

Abstract: An extruded hollow plastic board is described which has a pair of flat and parallel sheets spaced apart and interconnected by longitudinally extending ribs. The ribs and sheets are connected with rounded joint areas, which significantly improve the mechanical properties and solve undercut and die line problems existing with prior art hollow plastic boards. This invention also provides a method for the manufacture of the hollow board of thermoplastic resin thereof.

Abstract: This invention produces three-dimensional shapes such as window lineals by first lining a foam die with a continuously moving reinforcing veil. Once the veil is in the foam die, a foam is blown into the die. The foam expands in the die forcing the veil against the die wall. The veil is selected so that the foam never fully penetrates the veil, but adheres to it. The material exiting the foam die is now properly shaped to enter the curing die. Resin is then injected onto the foam core where it penetrates the veil, is cured in the heated curing die and exits as a finished product of a plastic skin adhered to a foam core with a veil sandwiched therebetween.

Abstract: Methods are disclosed for making semipermeable membranes from cellulose acetate and for making medical devices therefrom. In the process, a molten liquid comprising cellulose acetate (CA), a solvent for CA, and a non-solvent for CA is extruded to produce a membrane. The solvent and non-solvent are removed from the membrane to produce a semipermeable membrane having a water permeability. The semipermeable membrane is impregnated with a liquid consisting essentially of water to render the semipermeable membrane capable of being stored until time of use without undergoing a substantial loss in water permeability. The semipermeable membrane can be incorporated in a casing in order to produce a medical product, wherein the membrane is impregnated in the product.

Abstract: An injection molded trim strip and a method for its formation are provided. The method comprises the steps of: providing an elongate, polymeric strip having an upper surface, a lower surface which is spaced from the upper surface and first and second ends; removing material from the polymeric strip inwardly from at least one of the first and second ends so as to create a modified strip; and injection molding with a polymeric material to fill at least a portion of an area formerly occupied by the removed material to create a trim strip having an intermediate surface extending between the upper and lower surfaces formed from the injected polymeric material.

Abstract: Disclosed is a side protective moulding having a decorative section and a rib section. The decorative section has a protruding section protruding most with respect to a door, and a curved section extending aslant from the protruding section toward the door. The rib section has a hollow section formed on the back side of the protruding section and a reinforcing leg section extending from the hollow section toward the door. The side moulding is moulded by a hollow injection moulding process. Adopting this moulding process can improve the outside appearance of the side moulding by eliminating sink marks and wrinkles from the surface of the decorative section if a thick wall section for increasing side moulding rigidity and impact strength is formed on the back side of the decorative section.

Abstract: A method and apparatus for making U-shaped retaining wall members includes a combination of an extrusion die station, a calibration station, a heavy duty puller such as a tire puller and a travelling saw. The calibration station includes a series of calibration blocks which are spaced apart in an increasing fashion and controllably cooled to subject the extruded product exiting the extruding station to a controlled temperature gradient to prevent thermal shock.

Abstract: Pre-stressed concrete railroad ties are manufactured by the slip form process in the absence of mold members, other than the slip form itself. Tie casting occurs on portable casting soffits between portable soffit anchored deadmen supporting the pre-stressed tie tensile members immediately overlying the casting soffit. Tie formation occurs with the slip form passing around and over the pre-stressed tension members. Track fastening hardware is vibrationally inserted through windows of the slip form to place the track fastening hardware to precise measured dimension along the route of slip form movement and to configure that portion of the tie adjacent the track fastening hardware. End of tie locations as well as tie batch identification are likewise marked during the slip form process. Upon cure, the ties are cut at their marked end location.

Abstract: A method for severing gobs of melt extrudate, transporting and placing the gobs in molds for compression molding which includes providing an extrudate from an orifice, providing a plurality of C-shaped nests, continuously moving the C-shaped nests in a path past an orifice to sever a gob from the extrudate being extruded and transporting the gob along the path to a position for delivery to a plurality of tooling moved in succession past a delivery station, and applying a force to the gob axially of each nest to deliver a respective pellet to the tooling. An apparatus is provided for severing gobs from a melt extrudate, transporting the gobs, and delivery the gobs comprising a base and a disk having an axis of rotation supported on the base for rotation about the axis. A plurality of transfer nests are mounted on the disk in circumferentially spaced relation. Each transfer nest has a generally semi-cylindrical inner surface extending about a 180.degree. and has an opening.

Abstract: A system for cutting molten plastic material for compression molding includes a rotary-driven cutter mounted in operative association with an extruder which supplies molten plastic. The cutter is driven by a servo motor, the operation of which is coordinated with an associated rotary carousel on which cavities are successively presented to the cutter apparatus. In order to effect separation of each cut discrete quantity of plastic material from the cutting blade of the cutter apparatus, the servo motor is operated to create a period of distinct deceleration during each rotary cutting cycle, thereby effecting separation of the molten plastic from the surface of the cutting blade. The electronic controls of the apparatus further operate to permit the speed at which plastic cutting takes place to be controlled independently of the speed of the associated rotary carousel, while coordinating each cutting cycle with successive presentation of the cavities by the rotary carousel.

Abstract: A method of making the tile dispenses wet concrete having two different colors into a partitioned pug box for disposition onto opposite sides of a pallet, so that, the two different colors reside on opposite sides of the pallet in side-by-side relation. The wet concrete is metered and compressed by a roller and shaped by a slipper to provide the concrete tile with a desired cross-sectional shape, following which the concrete is then chopped by a knife assembly to form the individual tiles with desired edge configurations. The concrete is cured and then removed from the pallets to form the completed tiles. The method may be incorporated into a continuous process in which a succession of the pallets are passed by a conveyor beneath a making head assembly containing the partitioned pug box and the roller and slipper and then beneath a knife assembly to form a succession of the concrete tiles.

Abstract: A method is disclosed for molding parts. The system comprises a plasticator and press. The plasticator is capable of receiving a plurality of molding materials comprising a predetermined amount of at least thermoplastic polymers and long reinforcing fibers, such as glass fiber. The plasticator is characterized in that it is capable of simultaneously receiving contaminated molding materials and relatively long glass fibers and molding them into a billet wherein the fibers remain substantially undamaged. The billet is subsequently placed in a compression molding press where other materials may be molded or applied to its surface. The method is further characterized in that a single thermal rise is used to plasticate the molding materials.

Abstract: A method utilizing melt processing for making a unified, composite tape structure that includes two outer pressure-sensitive adhesive layers and a backing wherein at least one of the two outer adhesive layers is not mutually coextensive.

Abstract: Compositions and methods for manufacturing containers from sheets having a hydraulically settable matrix. Suitable compositions are prepared by mixing together a hydraulic binder, water, and appropriate additives (such as aggregates, fibers, and rheology-modifying agents) which impart predetermined properties so that a sheet formed therefrom has the desired performance criteria. Hydraulically settable sheets are formed from the mixture by extrusion, then calendering the sheets using a set of rollers and then drying the sheets in an accelerated manner to substantially harden the sheets. The resulting hydraulically settable sheets may have properties substantially similar to sheets made from presently used materials like paper, cardboard, polystyrene, or plastic. The sheets can be laminated, corrugated, coated, printed on, scored, perforated, cut, folded, rolled, spiral wound, molded, assembled and seamed to mass produce articles of manufacture from the sheets such as food and beverage containers.

Abstract: Blanks serving for the production of insulating material and folding packs have to be provided with folding and bending lines. These folding and bending lines in the plastic foam must not break when the blank is folded. This is achieved according to the invention by embossing the folding and bending lines for forming the blank into the "fresh" web of material which for the most part still contains expanding agent. The folding and bending lines formed in this way have surprisingly proved to form durable hinge lines in the plastic foam material and make it possible to fold up the blank for forming a folding carton without it breaking or cracking.

Abstract: Hydraulically settable mixtures and methods for extruding such mixtures into a variety of objects which are form-stable in the green state. High green strength is achieved by increasing the yield stress of the mixture while maintaining adequate extrudability. Optimizing the particle packing density while including a deficiency of water yields a hydraulically settable mixture which will flow under pressures typically associated with the extrusion of clay or plastic. In addition, a rheology-modifying agent can be added to increase the yield stress of the mixture while not significantly increasing the viscosity. The desired strength properties and other performance criteria of the final hardened extruded product are controlled by adding aggregates, fibers, a hydraulically settable binder, water, and other admixtures.

Abstract: A cooled pellet making machine includes a rotary cutter and a fixed blade mounted on a fixed support table in opposition to the rotary cutter for cutting a strand into pellets. Each of the fixed support table and the fixed blade are provided with a communication chamber having an inflow port formed in one end and an outflow port formed in the other end. The communication chamber of the fixed blade is connected with the communication chamber of the fixed support table. Cooling water may be circulated through the communication chamber to eliminate heat from being generated on the fixed blade. Therefore, the strand may be cut in a cooled condition by means of the rotary cutter, to produce pellets of uniform size.

Abstract: A particulate plastics material, a polysaccharide and water are fed to an extruder which is operated under such heat and pressure conditions that upon emergence of the extrudate from the extruder die, the extrudate assumes a cross-section greater than that of the exit orifice of the die. The extrudate is then further processed, either by shredding to produce particulate material for feeding to filter-making section of a cigarette making machine, or by forming into smoking article filter rod lengths.

Abstract: A heating and extruding method for a bulk preform of a fiber reinforced composite material, including a stabbing machine for forming an unpenetrated hole in the bulk preform, a heating machine connected to the stabbing machine for heating the bulk preform by a nitrogen gas, and an extruding machine connected to the heating machine for heating and compressing the bulk preform heated by the heating machine to discharge a predetermined amount of the bulk preform, wherein at least the heating machine to the extruding machine has a sealing structure sealing a nitrogen gas therein. An extruding lip of the extruding machine has a thickness restriction plate and a width restriction plate for respectively adjusting an extrusion thickness and an extrusion width of the melted composite material. Accordingly, oxidation and degradation of resin composing the fiber reinforced composite material can be prevented.

Abstract: A method of forming an end of an elongated molding having an extruded length having a hollow interior defined by a base and a cover with at least one rib unitary with the base and extending toward the cover in supporting relationship therewith, wherein the base is first removed from the end portion which is then placed in a mold and formed by injection thermoplastic material therein.

Abstract: A process and device for producing a foamed product or foam made of unmodified starch is provided in which the starch is introduced through a feed opening into a treatment chamber containing a conveying device. The conveying device conveys the starch from the feed opening in an axial direction through the treatment chamber. The conveying device has an increasing effective cross section so that by increasing the volume, or by expansion foaming and/or break down of the starch is achieved. An outlet is provided at the other end of the treatment chamber for extruding the product.

Abstract: A plastic pellet delivery system including an extruder nozzle having an orifice and an arcuate surface adjacent the orifice and rigid cutting knife which is eccentrically mounted on a shaft that is positioned and is rotated adjacent the orifice to move the rigid knife eccentrically into and out of engagement with the nozzle surface. The cutting knife is mounted for limited yielding pivotal movement relative to the eccentric mount such that it will deflect angularly with respect to the eccentric mount as it is engaging the nozzle surface such that the free edge of the knife blade tip is moved radially inwardly as the eccentric mount is rotated providing a substantially constant force of the blade against the nozzle surface.

Abstract: A thermobondable bicomponent synthetic fiber (8,14) with a length of at least about 3 mm, adapted to use in the blending of fluff pulp for the production of hygiene absorbent products, the fiber comprising an inner core component comprises a polyolefin or a polyester, the sheath component comprises a polyolefin, and the core component has a higher melting point than the sheath component, and a process for producing said fiber. The sheath-and-core type fiber is preferably made permanently substantially hydrophilic by incorporating s surface active agent into the sheath component. The long bicomponent fibers (20) form a strong supporting three-dimensional matrix structure (20,24) in the absorbent product upon thermobonding.

Abstract: A method and charging apparatus for feeding successively individual strips of a deformable material to a calender for calendering under pressure between at least two rotatably driven calender rolls. The strips are produced from a strand of an elongated mass of deformable material provided from an extruder or rolling mill which is then cut into individual strips transported to a roller conveyor which positions them in a common plane successively at a selected or determined position extending transversely of the roller conveyor rollers in a direction parallel to the length direction of the calender rolls.

Abstract: An edging member for a window glass of an automobile door is provided with a plurality of contacting surfaces against which window glass is contacted. Each contacting surface is provided with a rough contacting layer respectively including a synthetic resin prepared by mixing large and small particles or grains of materials having different melting points, such as nylon, urethane, fluoro-resin and polyolefin resin, polystyrene resin and the like. The rough contacting layer is extruded simultaneously with the extrusion molding of the edging member.

Abstract: An edging member of a window glass for an automobile door is provided with a plurality of contacting portions to which the window glass is contacted. Each of the contacting portions is provided with a batten surface layer including a synthetic resin such as nylon, urethane and polyolefin resin, and powders or grains of mica, molybdenum and/or graphite mixed with the synthetic resin. A rough surface having projections and recesses is formed on the front surface of the batten surface layer by extruding the batten surface simultaneously with the extrusion molding of the edging member.

Abstract: A method of extruding a substantially uniform polymer composition made up of polyvinylchloride, a stabilizing additive composition and at least one of two additional constituents, one of which is a mineral filler and the other of which is a normally liquid plasticizer for the polyvinylchloride; the method is achieved while avoiding use of compounded PVC as a starting material and includes the steps of: (I) providing an extruder; (II) operating the rotors of the extruder for essentially synchronous rotation in a common direction while maintaining in the extruder cavity a temperature sufficient to plasticize the polyvinylchloride; (III) feeding particulate polyvinylchloride and the additive composition without substantial premixing of the polyvinylchloride and the additive composition into the cavity at the first inlet (e.g.

Abstract: A molding having an attractive end portion or other portion with a formed contour is provided by the steps of providing an extruded elongated molding. Thereafter a portion of the molding is removed for forming a cavity. A second core material is injection molded into the cavity while reshaping the molding to a desired shape. A molding of the present invention has a first core with a relatively thin skin extruded thereover and a second core material in a reshaped portion of the molding. Alternatively, a molding can be made from a solid extrusion with a replacement of a core of the solid extrusion at a portion of the molding to be reformed.

Abstract: After extrusion, cutting, and tilting 90.degree. alternate green bricks are rotated 180.degree. about a vertical axis to form brick pairs with the back (unfinished) sides of both bricks facing each other. These reoriented brick pairs are then gripped and stacked. Conventional grippers, such as a vacuum gripper, may be used to grip only the backs of each brick in the pair. In this way, all of the finished faces of the stacked bricks avoid damage while simultaneously being more uniformly exposed to the kiln drying and firing atmosphere and thus may achieve a more uniform appearance. No special tools are required to handle irregular or specially designed brick faces because the gripper grips only the back of each brick pair.

Abstract: A twin screw extruder compounds a thermoplastic resin material with a randomly oriented fiber reinforcing material to produce a molten fiber reinforced thermoplastic extrusion from a die. The extrusion is cut into preforms which are immediately inserted into a compression mold for making parts. A unidirectionally oriented fiber reinforcing material can be added in the die. The fibers are monofilaments which are debundled and heated before entering either the extruder or the die.

Abstract: A manufacturing method and apparatus therefor for forming an elongate body such as a window molding for automobiles in which a thin member H is formed by pressing a thick member V by a press roller 4. The press roller 44 presses the thick member at a definite pressure in order to join an outer support 15 and a head 12V of the window molding by a specified length according to a longitudinal position. At the same time, a moving range for pressing of the press roller 44 is set within a fixed range.

Abstract: A dough strip extruder, such as a lasagna noodle extruder, for extruding one or more ripple edge strips is oriented to extrude the strips horizontally. The extruded strips are supported as they leave the extruder to maintain the strips in the horizontal plane of the extrusion passageway for a distance sufficient to allow complete formation of the undulations on the edges. The support may be by a roller, cylindrical rod, or horizontal plate.

Abstract: A plastic pellet delivery system including an extruder nozzle having an orifice and an arcuate surface adjacent the orifice and rigid cutting knife which is eccentrically mounted on a shaft that is positioned and is rotated adjacent the orifice to move the rigid knife eccentrically into and out of engagement with the nozzle surface. The cutting knife is mounted for limited yielding pivotal movement relative to the eccentric mount such that it will deflect angularly with respect to the eccentric mount as it is engaging the nozzle surface such that the free edge of the knife blade tip is moved radially inwardly as the eccentric mount is rotated providing a substantially constant force of the blade against the nozzle surface.

Abstract: Process for producing from a rubber mixture blanks for finished parts in the rubber industry is composed of an extruder having a cylinder and a screw rotatable in the cylinder to plasticize a rubber mixture fed into the cylinder, an extrusion head and a gear pump between the extruder and the extrusion head for producing extrusion pressure and forcing the mixture through the extrusion head at a predetermined rate per unit time to form a uniform strand of predetermined shape which is cut into uniform lengths.

Abstract: A ferrite chip bead includes a ferrite substrate, a plurality of outer electrodes formed at opposite sides of the ferrite substrate, and a plurality of conductive leads each extending transversely through the ferrite substrate and having opposite ends protruded outwardly of opposite side surfaces of the ferrite substrate and connected to corresponding outer electrodes. Conductive leads are embedded in the ferrite substrate by introducing conductive leads in a central portion of a nozzle for extruding the ferrite substrate such that the conductive leads are embedded in the ferrite substrate being extruded, or by introducing conductive leads between ferrite substrate sheets being fed to be bonded together for forming the ferrite substrate such that the conductive leads are interposed between the ferrite substrate sheets being bonded. The ferrite chip has no tendency for outer electrodes to short-circuit from the ferrite substrate upon carrying the chip bead on a circuit board.

Abstract: The inventive process forms a thermoformable preform by pressure laminating a layer of cloth fabric to one face of the thermoplastic substrate, preferably as the substrate is extruded and while still hot from the extrusion process. This fabric/thermoplastic laminated preform can be easily processed in a matched mold press. The fabric should be of a non-stretch type. This non-stretch characteristic, together with its intimate bonding to the thermoplastic substrate, prevents the substrate from thinning in the corner regions. Indeed, because the intimately bonded fabric drags or pulls the substrate from a number of directions as the corner regions are formed, the thermoplastic substrate accumulates and actually thickens in the corner regions, leading to a shell which is remarkably durable and aesthetically pleasing.

Abstract: A continuous flow method for processing soap involving providing soap heated to a pliable consistency, mixing the soap to homogeneity, cooling the soap, and extruding the soap is provided. Also provided is a processing system. One embodiment includes a device for heating the soap, a continuous mixer and a continuous heat exchanger connected via conduits. The conduits continuous mixer and heat exchanger may be adapted to be further inputted with additional ingredients, such as a gas. Using this method and system, low cost, high volume processing of soap is possible.

Abstract: A process of molding multi-durometer footwear soles which includes forming elongated components from compression moldable compounds, each component having a different hardness (Shore A). The components are configured and dimensioned such that the softer component will be positioned on top of and within the configuration of the bottom, harder component. The assembled components are placed in a compression mold and covulcanized together.

Abstract: The present invention has a purpose to prevent leakage of resin material and disorder of cutting operation without increasing plate thickness of the cutter, thereby providing a resin material supply apparatus capable of suiting increase of resin material sheet size or higher back pressure.To this end, according to the present invention, there is provided a resin material supply apparatus and method for a resin press molding machine in which: resin material is extruded in a supply cylinder toward a die by a piston, and the molded resin material is cut by a cutter which slides along a front end surface of the die. Then, the cut resin material is supplied onto a metal mold, and new resin material is charged into the supply cylinder by pressing the cutter toward the die at a position that the cutter closes an opening of the die.

Abstract: A method and composition for the preparation of calcium silicate bounded shaped articles comprising mixing SiO.sub.2 containing powder, unslaked or slaked lime, calcium hydroxide, with a waste paper pulper slurry containing cellulosic particle of less than 1.1 mm in length is described. Additionally, Portland cement, alumina cement, calcium sulfate anhydride, plaster of Paris, a foam, and a thermally activated accelerator may also be added to the mixture which is then shaped into blanks, and autoclaved.

Abstract: A rapidly-crystallizing modified poly(ethylene terephthalate) contains an acrylic core/shell impact modifier, a small amount of a polycarbonate, and a small amount of a copolymer of ethylene with a vinyl or vinylidene monomer containing ester groups. Improved mold release and lessened plate-out are observed over other additive combinations.

Abstract: A method of manufacture of a extruded vinyl product to provide a textured stake construction includes an extruder screw and a die having specific structural, and dimensional characteristics and temperature parameters. The extruder screw has a flight depth in the meter zone which is about one half the flight depth in the feed zone and deeper than extruder screws of conventional design. The die includes a frusto-conical section connected to a cylindrical passage. The extruded vinyl stake will have a knobby or textured surface.

Abstract: A process for manufacturing extruded and cut products (70) containing a first material (20), resistant to being severed or sensitive to being severed, and an easily severed second material (16). Includes an extruder apparatus (10) with a first conduit (14) disposed to accept the first material, and a second conduit (18) disposed to accept the second material. And diverter cylinders (22) and (24), opening into the conduits to cyclicly extract or inject the materials from the conduits, producing intermittent flows within the conduits (14) and (18) out of phase of each other, next the materials alternately fill a transverse section of a confluence (42) to form a transversely layered extrusion (35). A conventional cutter is timed to transversely sever the transversely layered extrusion when a transverse layer of easily severed material (16) is exiting.