Abstract: The invention relates to a process and an equipment to obtain a plate provided with holes directly by extruding plastic materials. The process consists in submitting the material coming out of an extruder head to expansion stresses according to more than one direction and in executing a plurality of perforations in said material submitted to expansion by means of perforating means; the equipment consists of a plurality of perforating devices provided with a reciprocating motion so that they can reach an interference position with respect to the material coming out of the extruder head and of means which, acting at the same time as the perforating devices, are suitable to produce an expansion of the extruded material.

Abstract: A perforated thermoplastic film with less than ideally shaped tapered capillaries which has an increased liquid flow rate through the tapered capillaries and a method for making such a film. The method includes forming a perforated thermoplastic film having tapered capillaries from a resin into which an effective amount of a polarizable, migrating surfactant has been blended therewith and then treating the perforated thermoplastic film with a corona discharge treatment sufficient to increase the flow rate of liquid through said perforated film and provide a film having a percent run off of from about zero to ten percent.The perforated film made in accordance with the invention has a much higher liquid transmission rate than similarly made non-surfactant treated perforated film having tapered capillaries which has been treated only with a corona discharge treatment. The latter may be conducted as the film is being formed and perforated.

Abstract: An inwardly offset surface of the cover of a carton is cut in a plane transverse to the top of the cover. A protrusion on the bottom surface of a complementary recess in the latch flap extends through the hole to latch the carton with the protrusion being within the cover recess to prevent accidental opening of the carton. The mold for producing the carton cuts the hole while thermoforming by relative movement between a male key mounted in the male mold member and female key mounted in the female mold member. Both keys have flat surfaces transverse to the closing motion of the molds. These flat surfaces are biased into engagement one with the other so that the plastic is cut in a shearing action.

Abstract: A thermo-formed container closure having a breakaway ring including at least inwardly extending tab on the ring for engaging a lug on the container to prevent the ring from rotating as the closure top is unthreaded in which an annular flange joining the breakaway ring to the closure skirt wall is cut, except at a plurality of retaining bridges, with each of the bridges being of generally trapezoid shape and having a minimum area where the flange is attached to the closure skirt wall and a maximum area at the breakaway ring portion, to enhance the breakaway action as the ring is prevented from rotating.

Abstract: A method of forming a plurality of composite paperboard and plastic packages from a single blank of foldable paperboard. Each of the packages includes paperboard panels having at one end thereof an integral pocket for holding a packaged article. The pockets consist of shells which are formed integrally with the panels and have injected plastic therein covering the shells to form plastic liners.

Abstract: A pull strap handle meeting all the standards of the automotive industry is formed economically with molding operations. The handle is formed with a strip 15 of strong resilient material with high tensile strength that serves as a support element. Support element 15 is enclosed within a molded cover having a firm outer side 17 and a soft inner side 18. Soft side 18 is molded of foamed resin material directly onto support element 15 to form a secure bond. Firm side 17 can be molded in a single operation with soft side 18 or can be molded separately, attached to support element 15, and located in a cavity mold that forms soft side 18. The cover can also be molded to support element 15 within a cavity mold that forms both cover sides 17 and 18 or the cover can be extruded onto support element 15 in a continuous operation.

Abstract: An electrical socket connector is detachably connected to a post terminal having two axially arranged contacts. The socket connector comprises a one-piece ceramic connector body having a pair of tiered terminal cavities each of which is closed at one end and has a central guide rib. Each cavity retains an appropriately sized channel-shaped contact terminal and communicates with a socket for receiving the post terminal lead wires which project through a boot for sealing the open end of the connector body.The one-piece connector body is made by dry pressing ceramic powder into a machineable preform with terminal cavities. The preform is then drilled to provide the socket and retention shoulders in the longitudinal ribs.

Abstract: The manufacture of perforated vinyl strips by feeding the strip material continuously without interruption to a punching apparatus that has two pairs of cooperative rotary dies that punch out closely spaced perforations with the first pair of dies scoring the perforations and the second pair punching out the perforations.

Abstract: A thermoformed, polymer plastic closure body is disclosed having integrally formed cap, ring and frangible bridge members. Ratchet segments and a collar segment are integrally formed with the ring member and the frangible bridge members extend between the cap member and the collar segment at a location intermediate the ratchet segments for limiting a force applied to the bridge member during mounting rotation of the closure member upon a container. The bridge members are slanted for further reducing the applied force during rotation and the cross sectional area of the bridge member is configured for causing a sheared bridge member to be retained with the ring member. An improved method for fabricating the closure body provides for thermoforming a sheet of polymer plastic to provide a body having integrally formed cap and ring members, and, subsequently mechanically lancing arcuate segments to provide arcuate grooves which are spaced apart by integrally formed bridge members.

Abstract: A thermoplastic material, such as a sheet of polystyrene or polyethylene m, is placed between a trim guide, which may be a die, mold or press, and is in the form of at least two heat-conducting metal pieces, one of which is movable towards the other. The trim guide is pressure-operated to pressurize the material along the area to be trimmed. This may be an edge of a plastic sheet, the perimeter of an article produced from the material, or may be holes or slots to be cut in the material. A trim tool, heated to a temperature high enough to melt the material, is then moved along the trim guide. The trim tool melts or vaporizes the pressurized material along the trim guide, which creates a definitive point at which melting or vaporization of the material stops. The trim guide is made from metal having high heat-conductivity, such as aluminum which has sufficient heat-conductivity to create a point at which melting, caused by the trim tool vaporizing the material, stops.

Abstract: A method of manufacturing a grate for support of combustible solids comprises mixing a kaolin-type clay with water and a small percentage of stainless steel needles, pouring the mixture into a prepared mold, allowing the mixture to harden, drilling holes through the hardened mixture for the purpose of allowing air to pass therethrough, and curing the hardened mixture at an elevated temperature. The curing of the hardened mixture is preferably accomplished by increasing the temperature gradually to a maximum of 2,000.degree. F. and slowly decreasing the temperature to an ambient temperature.

Abstract: A method and apparatus for forming the mounting portion of a sidewall protector includes a rigid mold (19) in which a sidewall protector (12) can be formed and a separate plate assembly (29,31) which is moveable toward the rigid mold to form the mounting holes (10), central opening 11, and a pair of annular ribs (14,16) on opposite sides of the sidewall protector. Movement of the plate (32) is done by a plurality of springs (47) each positioned between the plate (32) and an enlarged head portion (48) of a pin (46). The springs are compressed by a linear actuator (43) and the pin (46) is connected to the mold (19) by a dowel (54) inserted through a hole (53) in the pin (46) to maintain the compression on the springs (47) . This apparatus permits the use of automated strip applying equipment for laying up the sidewall protector within the mold (19) while the plate assembly (29,31) accurately forms the mounting portion which includes the mounting holes (10), annular opening (11), and the annular ribs (14,16).

Abstract: An arrangement for fabricating planar elements which may be stacked for producing predetermined surfaces and bodies. The planar elements have cross-sections corresponding to respective cross-sections of the surface to be constructed. The planar elements are formed by cutting them from plate-shaped material or sheet metal, and the cut-out elements are held to the parent sheet or plate material by tabs. The planar elements are cut successively from the sheet or plate-shaped material at spaced intervals. The cutting action is such as to leave the tabs for holding the planar elements in place. Registration holes are punched about the planar element, so that these may be readily stacked relative to each other, as required to form the surface to be constructed. Sprocket holes are also punched in the sheet material to advance the material along a processing path at which the various processing stations are located.

Abstract: A method of working ceramic green sheet is disclosed. The ceramic green sheet is worked by pushing a spacer having at its edge a given profile to the surface of the sheet and then forcing a cylindrical knife heated at a given temperature and provided with an edge having a form substantially equal to the profile of the spacer along the periphery of the spacer to the surface of the sheet.

Abstract: In the process of embossing film by continuously passing the film through a nip formed by cooperating pattern and backup rolls, the improvement of passing the embossed pattern while in registration with the pattern roll through a second nip to improve the pattern detail. The apparatus includes a second backup roll in pressurized contact with the pattern roll forming the second nip. The surface configuration of the rolls may be such as to locally perforate the film within the pattern.

Abstract: A method and a device for forming a flange at the end of a tubular, thin-walled element of a synthetic resin, said method comprising the steps arranging the element on a cylindrical moulding body having a gradually flaring, radial guide surface, introducing the end slipped onto the moulding body into a space containing a heating medium in order to heat the synthetic resin up to the softening point, producing an axial pressure between the element and the moulding body in order to shift the wall of the element over a given length along the guide surface, introducing the moulding body with the element into a space containing a cooling medium and finally by separating the mould from the moulded element, said device is principally distinguished in that the moulding body is provided with a cylindrical guide surface and a radially extending guide surface, between which surfaces a gradual junction is formed.

Abstract: A process for simultaneously batch-coating a number of electric components having radial connections wires extending in approximately parallel relation from the element to be covered utilizes a plate having a hole pattern therein for receiving the wires to retain the elements during coating. A synthetic foil is first placed over the plate and the wires are forced through the foil into the holes. A grid having openings therein formed by perpendicular walls for surrounding the elements is placed over the plate for use as a casting mold. A casting resin is deposited over the grid in excess quantity, and is then smoothed by moving a doctor over the grid. After the resin has hardened, the grid is removed and the individual elements, with the resin adhering to the synthetic foil, are separated.

Abstract: A method and device for assuring uniform lengths of cleanly end broken pasta from elongated relatively wide ribbons is disclosed which elevates folded over pasta paste ribbons between two opposed knife edge members which are moveable towards and away from one another. Movement of the knife edge members is timed relative to the elevational movement of the ribbon. The knife edges are serrated and, when moved towards one another, entrap the ribbon therebetween scoring the ribbon at uniform distances along the length of the ribbon. After drying the ribbons are broken to uniform lengths along the score lines.

Abstract: A method of forming holes laterally in the wall of plastics tubing, such as, for example, in medical cannulae, uses a smooth-surfaced, pointed needle. The needle is first forced along its length through the wall of the tubing by a gas-driven motor to form a pierced aperture in the wall. The needle is withdrawn from the aperture and drive is then applied from a gas-driven turbine to rotate the needle at high speed about its longitudinal axis. The needle is then inserted into the pierced aperture, drive to rotate the needle only being applied up to the time of insertion of the needle. Contact of the rotating needle with the rim of the aperture causes the rim contour to be smoothed out. When the needle has ceased to rotate it is withdrawn from the aperture.

Abstract: The invention relates to a method of manufacturing a sieve which is composed of several planar sieve sheet sections, which are lying adjacent each other and are separated by a plurality of slots and are communicating with one another at a common point. The sieve sheet sections when so arranged are placed into a mold, and thereafter plastics material is introduced into the mold to form ribs that are covering the slots and that are holding in place and stiffening the rims of the sections that form a slot. The sieve sheet may be formed as an integral part or alternatively may be made of several sieve sheet sections that are held together at the peripheral region by connecting means. The plastics ribs covering the slots may be integrally formed with a container holding the sieve sheet.

Abstract: A method of making a panel for installation in the high velocity air flow region of an engine nacelle and other applications requiring sound absorbing material and increased air frame strength. The panel utilizes a single layer of either a metallic or nonmetallic cellular core with a solid or perforated septum disposed internally therein. The septum may have a planar or nonplanar configuration within the individual cells of the core thereby providing means for reducing the noise level of various sound frequencies created by a jet engine or any other sound producing devices for that matter. The planar or nonplanar septum provides structural stabilization and/or vibration dampening to a bonded sandwich assembly. The panel may also be used in strengthening air frame construction and other applications besides sound attenuating panels.

Abstract: A method of forming holes in plastic tubes which includes advancing a rotating shaft into and through the wall of the tube while maintaining a rate of rotation sufficient to cause the material of the tube to be distressed sufficiently to fluidize and/or disintegrate from the area of operation of the shaft, moving the shaft from the hole, and allowing the periphery of the hole to solidify.

Abstract: In the manufacture of a moisture-permeable covering film for absorbent material a thermoplastic film is provided with capillary-like protrusions by embossing, after which openings are produced in the ends of said protrusions. Embossing is effected with simultaneous cooling of the film, so that the ends of the protrusions are oriented in the thermo-elastic temperature range. By a renewed heating of the ends of the protrusions the openings are formed by shrinking, which also causes the edges of the openings to be thickened.The apparatus consists of an engraved metal cylinder and a counter-roller for the embossing step and of a heated roller, which is pressed against the ends of the embossed protrusions on the metal cylinder.

Abstract: A mold having a desired print head shape includes a cover in which a plurality of rods or ductile fibers are attached, the cover being positioned with the rods extending into the mold and to the side opposite the cover. A hardenable synthetic material is introduced through a hole in the cover and after hardening of the material to form the print head, the rods are withdrawn from the mold to leave bores or apertures in the print head which serve as passageways for the droplets of ink.

Abstract: PCT No. PCT/US79/01107 PCT Filed Dec. 17, 1979 Sec. 371 Dec. 17, 1979 Sec. 102(e) Date Dec. 17, 1979.A method and apparatus for forming the mounting portion of a sidewall protector includes a rigid mold (19) in which a sidewall protector (12) can be formed and a separate plate assembly (29,31) which is moveable toward the rigid mold to form the mounting holes (10), central opening 11, and a pair of annular ribs (14,16) on opposite sides of the sidewall protector. Movement of the plate (32) is done by a plurality of springs (47) each positioned between the plate (32) and an enlarged head portion (48) of a pin (46). The springs are compressed by a linear actuator (43) and the pin (46) is connected to the mold (19) by a dowel (54) inserted through a hole (53) in the pin (46) to maintain the compression on the springs (47).

Abstract: This invention relates to drainage by use of elongated strips of such a physical structure that they allow an exchange of fluids between their core and the medium in which they are placed. The drainage strips are used by vertically placing them in wet soils to evacuate water contained in said soils by use of a pressure differential exerted upon the water due to the pressure of the soil layer over the atmospheric pressure in the interstices of the drainage structure.

Abstract: A method of blow molding a component that is to be assembled from a plurality of pieces to insure that apertures used to secure the pieces together are accurately located and effectively formed. The two pieces to be joined are molded in the same mold cavity and are held in a predetermined longitudinal position relative to each other in the mold cavity and which location corresponds to the assembled location of the pieces. The pieces are simultaneously apertured while the molded plastic is still warm by punches that are affixed to a common actuating member. This insures that the parts will fit well when assembled.

Abstract: Voids in at least a part of an artificial or natural structures overlying a highly porous layer (e.g.

Abstract: A molded or formed tamper-proof cap adapted to be applied in unitary form to a container opening having a threaded neck and a ratchet retainer means associated with said threaded neck but being resistant to removal in unitary form from said container without separation of its parts. The present caps comprise a main cap body and an annular retainer skirt element which is coaxial with and has a larger diameter than said main cap body. Said retainer skirt element has a top surface comprising an annular horizontal flange and a cylindrical vertical side wall, said side wall being provided with angular engagement means adapted to slip over the ratchet retainer means present on the container when said cap is rotated onto the threaded neck of the container but to resist counter-rotation of said cap.

Abstract: A chain link conveyor comprises modules made of an organic plastic material and pivotably connected to one another. Each module is designed to be extruded as a slab and machined to form a module comprising intermediate sections, reinforcing center sections and a number of parallel spaced link end sections having aligned holes for receiving pivot rods. The module also includes a specially designed rib adapted to interact with suitable drive means of a conveyor system.

Abstract: A process for making a smooth perforated contoured resilient panel of a type suitable for use as a decorative headliner in the passenger compartment of vehicles or the like. A thermoplastic composite laminar sheet comprising a pair of films tenaciously bonded to the opposed faces of an intervening thermoplastic foam core having closed cells containing air and residual blowing agent is perforated in flat sheet form whereafter it is heated to an elevated temperature to effect heat softening and expansion of the foam core resulting in localized dimpled recesses in the faces adjacent to the apertures or perforations. The heated expanded sheet is thereafter thermoformed between appropriately contoured mold surfaces to effect a contouring and compaction of the sheet to a thickness substantially equal to or less than the thickness of the dimpled or recessed sections forming a contoured sheet having substantially smooth exterior surfaces.

Abstract: Method for forming a folded sheet of plastic with reinforcing ribs disposed transverse to the line of fold. The line of fold or weakening line is provided with a plurality of weakening grooves separated by unweakened material of the sheet. When the sheet is folded, unweakened material is drawn out to form reinforcing ribs transverse to the weakening line and in the dihedral angle of the fold. The length of the unweakened material between the grooves is dimensionally variable to provide an adjustable resistance to folding.

Abstract: Relatively light gauge thermoplastic sheet material is pierced by a hot punch to provide a bearing aperture. The hot punch is held in sheet-penetrating position long enough to cause plastic flow of displaced material and formation of a collar-like hub surrounding the aperture. The hot punch is withdrawn and replaced by a cool punch to retard further plastic flow of the displaced material, thereby fixing the aperture in desired size and shape. There results a bearing aperture having an axial length greater than the starting thickness of the sheet material, and consequently a larger bearing surface integrally formed locally in the sheet material. Apparatus for forming the bearing aperture is also disclosed.

Abstract: A sleeve-like insert of conductive elastomeric material of a type which serves as an internal shield in electrical connectors for connecting high voltage cables has an end portion folded upon itself, the enfolded portion being substantially permanently retained in its desired position by allowing insulative elastomeric material to fill apertures in the end portion and become bonded thereto in a void free manner, during molding of an insulating outer sleeve-like jacket about the insert.

Abstract: A multi-sectional filter tip assembly is initially made with two charcoal filter sections and alternate sections of cellulose acetate fibrous material with a fibrous section at each end. The filter tip assembly is then compacted by a pin compactor which punches a recess into each fibrous end of the filter tip assembly while at the same time forcing the displaced acetate fibrous material into the charcoal sections to compact the charcoal. Upon removal of the pins of the pin compactor, a recess is formed in each end of the filter tip assembly.

Abstract: This invention provides a method for producing porous elastomeric sheet material, wherein ungelled elastomer liquid material is admixed with hollow spherical filler particles and then spread to form a sheet, which is then dried and gelled. The dried and gelled sheet of filled elastomer is subjected to rigorous biaxial stretching, wherein the elastomeric material surrounding at least some of the particles is stretched and ultimately broken by the rigorous stretching, to form a porous sheet material.

Abstract: A method of making copies of information sets of the type carried by microfiche elements having integral lenses on one surface thereof. The copy is made by embossing the top surface of a plastic, planar blank to form the integral lenses. The bottom surface of the blank is provided with a thin, opaque coating. The coating is ruptured by a stamping block, the ruptured portions forming optical apertures in the coating. These apertures function in a manner analogous to developed images in a photographic emulsion. Thus, microfiche copies may be made without the use of silver bromide. The selective rupture process may also be employed in the duplication of motion picture film.

Abstract: In the manufacture of double-wall plastic tubing in which the outer wall has transverse corrugations and the inner wall is smooth, in the case of annular transverse corrugations the air pressure between the two walls cannot be balanced with the external air pressure, resulting in deformations of the inner tube. To permit an equilibrium of pressure before the inner wall hardens, openings are pierced in the outer wall or openings are produced between the two walls for communication between the inner chambers of the transverse corrugations. After the hardening of the inner tube, these openings are reclosed by fusion.

Abstract: A hinged carton integrally molded of polystyrene foam and adapted to be locked shut by a flap extending upwardly from the bottom part of the carton inside a side wall of the carton cover and carrying one or more prongs so that the latter will be biased outwardly to snap into a corresponding number of holes provided in said cover side wall, the ruggedness of said carton being materially enhanced over similar cartons of the prior art by the local beefing up of said cover side wall in the immediate areas bordering said holes incidental to the functioning of a novel method of and apparatus for manufacturing said carton. Said apparatus is embodied optionally in a forming tool or in a form-and-trim tool and embraces relatively vertically reciprocable carton shaping matched-molds operating on a heated thermo-plastic web of polystyrene foam to produce one or more entire cartons with each reciprocation.

Abstract: A bus bar of laminar construction useful for power distribution systems and the like is disclosed with a method of fabricating the bus bar and installing suitably provided contact pins or posts. The method comprises stacking conductive plates and dielectric plates alternatively, encapsulating the conductive and dielectric plates in a solidifiable dielectric medium, drilling apertures through the medium and specified conductive plates, driving the pins and an amount of solidifiable material provided therewith into the apertures and into contact with the conductive plates, and solidifying the solidifiable material to secure the pins in the apertures.

Abstract: The creation of controlled hole sizes and locations in uncured reinforced thermo setting plastic material by mechanically perforating the uncured material and "B" staging the material surrounding the perforation by sonic vibration of the mechanical perforating device.

Abstract: A tunable inductor formed with a hard plastic tubular member having a low coefficient of friction. A length of wire is conventionally coiled about the outer surface of the tube or tubular member. A threaded tuning element is positioned in the tubular member. Holes formed in the wall of the tubular member each define a permanently deformed segment of the wall, with the segments projecting inwardly a distance sufficient to engage the threads of the tuning element. The thread engaging segments function as threads to engage and secure the tuning element. The holes in the wall of the tubular member are preferably filled with an epoxy plastic or the like. In a modification the tubular member is formed with deforming holes and preferably filled with cement to function as a strip proof or strip resistant nut.

Abstract: A grass-like carpet comprises 1-20 plies of a fibrous web needle-punched into a substrate. The fibrous web is made from a uniaxially oriented polymer film.

Abstract: Method for making a doll's head, for use in conjunction with a suitable torso, which will excrete a fluid through the brow portion of the head for simulating perspiration, and a method for making the same. The doll head includes an exterior surface formed and contoured with human characteristics and including an interior cavity or reservoir for storing fluid. The head is formed of flexible plastic having a slit at the mouth providing a valve for filling the interior reservoir and a plurality of small measured holes or pores in the brow or forehead which permit the fluid to flow outwardly therethrough. The method includes the steps of heating a mold containing heat curable plastic and slush molding the plastic to attain the interior shape of the mold.

Abstract: A method and apparatus for making ceramic articles, particularly adapted for making roofing tile of S-shaped cross section, wherein a clay extrusion of essentially hollow triangular shape form three sets of tile having severable connections along the apices of the triangular extrusion, each set being S-shaped and supported, as extruded, by a core of corresponding shape; the axial movement of the extrusion being stopped intermittently while serrated blades conforming to the core are pressed radially against the core to score the extrusion and form severable connections dividing each set of tile; the extrusion being severed at selected transverse planes to produce a multiple tile unit for kiln heatment, the tile unit including integral but severable end portions forming kiln furniture for supporting the multiple tile units.

Abstract: A method of building underground pipelines by forming a casing in a hole from a forming material which is compacted in the direction from the center of the hole toward its walls. The hole is first filled with the forming material throughout its cross-sectional area and then the material is compacted in the direction towards the walls of the hole. Compaction is effected by a device comprising a rod-shaped body adapted for moving through the hole, the front end of the body being provided with a system of radial ribs.

Abstract: An electroplating barrel of polygon shape has interlocked panels, and each panel has an outer grid portion defining relatively large rectangular openings, and an integrally formed inner portion including a perforated plate contiguous with the outer grid porton. A method is disclosed for forming the panel from polypropylene with a substantial portion of chopped glass fibers, both the inner and outer panel portions being integrally formed with one another in an injection molding machine.

Abstract: A process for the production of lettering or symbol templates by production of symbol cut-outs in a template sheet consisting of thermoplastic plastic, characterized by forcing the cut-out portions of the symbols in a shaping or forging step, and subsequently cutting off the protruding forced-out portions.

Abstract: Method of making a mold for vacuum thermoforming is made by (a) applying a polyester gel coat to a master pattern; (b) applying a rigidizing mixture of a thermosetting resin and glass to the gel coat; (c) constructing and bonding an egg crate framework to the cured thermoset resin and glass fiber mixture; (d) filling the spacings of the egg crate framework with a polymeric rigidizing foam; (e) forming a vacuum plenum on the foam-filled egg crate; (f) attaching to the vacuum plenum a means for introducing a vacuum and; (g) forming air passageways through the gel coat which communicate with the vacuum plenum.

Abstract: A method of making a multi-circuit electrical interconnector comprises the molding of an elastomeric, non-conductive frame member having a number of openings extending therethrough corresponding to the number of circuits that are to be interconnected. Each of the openings is overfilled with a module of uncured, heat curable elastomeric resin containing a plurality of electrically conductive particles. All of the modules are subjected to compression and the modules are cured while maintaining them under compression. All of the cured modules are exercised and stabilized physically and electrically by subjecting them to successive applications of compressive force.