Abstract: A method for making a surfboard includes six steps of processes. The first step is to prepare and cut plastic plate material into a panel. The second step is to place it in a mold to hotly press to let the panel foam half. The third step is to take the half-foamed prototype out of the mold to let it continue to foam to expand. The fourth step is to place the fully foamed prototype in a baking device to heat it into an almost completed surfboard. The fifth step is to place it in a cooling mold to cool and harden to become a finished surfboard. The sixth step is to take the finished surfboard out of the cooling mold. Thus the method can shorten the time for making a surfboard and save material waste.

Abstract: Segmentation of a flexible, elongated, strip-shaped substrate having a plurality of encapsulated semiconductor devices mounted thereon, for device singulation, is facilitated by pre-cutting pairs of slots through the substrate at each device mounting area, which slots minimize the amount of substrate material required to be removed during device singulation. Disadvantageous penetration of the slots by liquid encapsulant material is substantially prevented, or at least minimized, by forming slots having burrs or flaps at the upper, mounting surface of the substrate which seal off, or substantially reduce the width of the slots.

Abstract: A manufacturing method for a diode group processed by injection molding on the surface thereof, the diode group is formed by having a plurality of left and right elongate tapes which are pressed to form respectively left and right contact ends, each pair of the left and right elongate tapes have a left lap end and a right lap end to sandwich a chip therebetween. Then injection molding is performed to envelop the left and right elongate tapes and to form an elongate strip having an insulation outer layer with the left and right contact ends exposed and with a recess at the bottom of and between every two neighboring chips. The recesses separate the left contact ends of the left elongate tapes from the right contact ends of the right elongate tapes but still leave the plural diodes in series connected mutually in an insulation state. The strip can be broken off at desire recesses to get a diode group having desired number of diodes processed by injection molding on the surface of the strip.

Abstract: A method of preparing stackable block structures from raw concrete mixes and block structures prepared in accordance with the method, wherein the process utilizes a mold box configured to form the block on its side surface. The mold box is arranged to travel along the surface of a moving conveyor belt, with the box having an open top, an open bottom, and lateral side panels supported on the conveyor belt surface, and with the panels having core bar receiving openings formed therein. The core bars are introduced and removed from the mold box along an axis which is parallel to the surface of the core bars and to the motion axis of the conveyor belt, and with the core bars configuring one of the two opposed side surfaces of the stackable block. A reciprocating top shoe arranged for reciprocatory up and down motion engages and configures the top surface of the raw concrete mix held within the walls of the mold box.

Abstract: The present invention is directed to a process for manufacturing concrete dual blocks where the concrete block is separated into two individual blocks during the manufacturing process without an additional separating step after curing.

Abstract: Methods for forming packages for housing an integrated circuit device are disclosed. In one embodiment, step 1 provides a plastic sheet having an adhesive first surface. Step 2 provides a patterned metal sheet on the first surface of the plastic sheet. The patterned metal sheet includes an array of package sites. Each package site is formed to include a die pad and a plurality of leads around the die pad. Step 3 places an integrated circuit device on each of the die pads. Step 4 connects a conductor between the integrated circuit device and the leads of the respective package site. Step 5 applies an encapsulating material onto the array. Step 6 hardens the encapsulating material. Step 7 removes the first plastic sheet. Step 8 applies solder balls to the exposed surfaces of the leads. Finally, step 9 separates individual packages from the encapsulated array.

Abstract: The method of manufacturing electronic parts comprises the steps of: preparing a mother board; mounting element parts on the mother board; providing a thermosetting resin on a surface of the mother board surface on which the element parts are mounted; semi-curing the thermosetting resin so as to be in a range of a stage B condition of the thermosetting resin; splitting the mother board with the thermosetting resin into individual electronic parts each having a divided mother board, at least one element part and the thermosetting resin thereon; and heating the individual electronic parts so that the thermosetting resin in the stage B condition melts first and is then cured permanently.

Abstract: Cyanuric chloride moldings, especially tablets and flakes, have advantages over powders in ease of handling. The moldings are produced by droplet or strip application of molten cyanuric chloride on to a surface and dissipation of the latent heat of fusion by cooling the surface or contacting the melt applied as droplets or strips with a cooling gas.

Abstract: A method is provided for making a combination hub and catheter. A material is molded in a mold into a body having at least a first hub, and at least a first nose extending from the first hub. The first nose is then elongated into a catheter by moving first and second components of the mold away from one another.

Abstract: Apparatus for producing multilayer varistors using ceramic ink and electrode ink consists of a succession of stations, in which alternating layers of ceramic ink and electrode ink are laid down on a substrate. The stations may be printing stations in which either a ceramic ink screen or an electrode ink screen is used to apply the appropriate ink to the substrate. In a first printing step, a layer of ceramic ink is laid down, within a region determined by a mask area of a ceramic ink screen. In the following step, electrode ink is laid down in regions determined by mask areas of the electrode ink screen. The apparatus includes transfer mechanisms for advancing substrates from station to station for successive printing operations, and control mechanisms for regulating and coordinating the successive printing operations and substrate travel.

Abstract: A method for orienting an airfoil 10 during filling of an airfoil with laser blocking material 52 prior to a laser machining operation is provide and includes making a mask 78 for the airfoil.

Abstract: A plurality of mutually separate electrodes supported by a support frame are pre-molded into an integral electrode assembly in which the electrodes are connected with each other through resin moldings. The electrode assembly thus formed is cut off from the support frame to provide a primary product in which the electrodes are electrically disconnected from each other. The primary product is then molded into a molded unit having the electrodes embedded therein. Preferably, the primary product is placed in a mold and supported at a predetermined location by a plurality of support pins which abut against the resin moldings. The support pins are removed from the molded unit while leaving corresponding through-holes after a molten resin is poured into the mold and cooled. The electrodes embedded in the molded unit are prevented from being exposed to the outside of the molded unit via through-holes.

Abstract: The method of the present invention comprises inserting a moldable slug having a plurality of longitudinally oriented resin impregnated predominantly glass fiber filaments into a bow limb profiling mold. The mold consists of two halves, the first half containing two female cavities and a second half having two matching fitted male sections. Each cavity receives a predetermined volume and weight of continuous longitudinal fibrous reinforcement material and plastic resin matrix material. Heat and pressure are applied during initial curing and the uncured end is removed. The slug is then finally cured.

Abstract: An apparatus and process for forming a discontinuous slot, recess or other such opening of predetermined size and location in an extrusion section, such as a window jamb liner. The apparatus includes a cutting or shaping device mounted on or closely adjacent an extruding die, such device including a tip movable between a retracted position and an extended position. In the extended position, the tip engages the extrusion as the extrusion is formed and leaves the die, to thereby slit or otherwise remove a strip or other predetermined amount of material from the extrusion and thus form a recess or opening. As the cutter-like member is extended into or retracted from the extrusion, the tip of the cutterlike member shears the extrusion cross-wise to form an opening which may form an end of a slot and the length of time the tip remains in such contact with the extrusion determines the slots length.

Abstract: An automated method for controlling the amount of charge introduced in a mold having a mold cavity and associated overflow assembly by adjusting the amount of charge introduced into the mold cavity in subsequent moldings using a measurement of the amount of excess charge material received by the overflow assembly. The charge is formed so that the fibers therein are randomly oriented in substantially parallel horizontal planes such that they are always substantially parallel to the direction of initial flow into the cavity of the molding unit. Excess charge from the cavity is forced into the charge overflow unit, which is selectively located in an area where surface finish is less critical. The excess charge displaces an overflow pin, which is kept upwardly biased, under molding pressure, to be flush with the lower inside wall of the molding unit cavity. The pin displacement is measured by a sensing transducer.

Abstract: An apparatus and methods for manufacturing curved scintillation crystal detector plates uses hot forging of crystal material. Crystal material is brought to a temperature between its plastic temperature and its melting temperature, and it is pressed between a pair of dies having curved pressing surfaces. The heated crystal material may be a freshly-drawn ingot of crystal material, and the method for producing curved plates may include cutting the hot-forged ingot into individual plates.

Abstract: A flexible, open-pored cleaning body having at least one scouring surface (2) provided in at least one subregion with continuously formed, raised projecting ridges (3), wherein the ridges (3) have regions C,D of different heights in the direction of their extension.

Abstract: In a process for cutting a deformable body, e.g., a clay column, into individual shaped bodies by using at least one cutting wire, the body is first provided with notches about its periphery by a known notching device. During the subsequent cutting, the body is supported by support strips that engage in the notches on both sides of the cut edges. The body is thus not deformed during cutting, no undesirable cutting edges are left and the notch definition remains.

Abstract: The invention relates to a method and apparatus for the downstream handling of water soluble polysaccharide-containing extruded tobacco smoke filtration material. During conveying of the extrudate from the extruder die of an extruder to a cutter, the extrudate is heated, shaped, and cooled to provide tobacco smoke filtration material of desired dimensions and physical characteristics.

Abstract: In a guide wire is for a catheter, a core wire prepared by twisting a plurality of thin threads in which a leading end of the core wire is diametrically reduced to be a thinnest tip. A resin layer is coated on an outer surface of the core wire. The thinnest tip is treated by tightly uniting together a twisted ends of the thinnest threads.

Abstract: The method of the present invention comprises inserting a moldable slug having a plurality of longitudinally oriented resin impregnated predominantly glass fiber filaments into a bow limb profiling mold. The mold consists of two halves, the first half containing two female cavities and a second half having two matching fitted male sections. Each cavity receives a predetermined volume and weight of continuous longitudinal fibrous reinforcement material and plastic resin matrix material. Heat and pressure are applied during initial curing and the uncured end is removed. The slug is then finally cured.

Abstract: The present disclosure sets forth both a method and apparatus for molding a unitary pig formed of two types of material, one being a light weight foam, and the other being a harder polymeric material thereby yielding a unitary harder material in the cast pig. The finished product involves N discs having parallel end faces and a central drilled core; the unitary cast harder material defines end located discs located adjacent to said foam core and a central core therein so that the end located discs adjacent to the foam donut are unitary with the core and bonded thereto.

Abstract: In order to manufacture a light, open-pored, mineral insulating board with a gross density below 130 kg/m.sup.3 the following steps are employed:a) producing a water-solids suspension by intensive mixing of the following raw materials in an intensive mixer with a rotating mix container and a mixer mechanism rotating at a higher speed, using water and, in each case referred to the total content of solids, 40 to 48 M % (mass percent) quartz flour with a specific surface area according to BET of at least 2.5 m.sup.2 /g, 15 to 20 M % slaked lime with a specific surface area of at least 15 m.sup.2 /g, 25 to 35 M % cement, 0.3 to 0.5 M % hydrophobic medium, the rest additives, wherein the ratio of cement to slaked lime amounts to 1.5 to 2.3:1, the binder proportion lies in the range from 45 to 52 M % and the suspension has a water/solids factor (without foam) from 0.7 to 1.2,b) preparing a foam from water, air and a pore former, with a gross density from 40 to 50 kg/m.sup.

Abstract: A method for making a surfboard includes a foamable material sheet cut into a number of panels and disposed in a mold device for hot pressing the panels and for expanding the panels to a prototype having a volume about 6 to 10 times greater than that of the panels. The prototype is then hot-pressed again for further expanding the prototype to the surfboard having a volume about 2 to 3 times greater than that of the prototype. The mold cavity includes tapered peripheral portions for forming tapered sides and tapered nose and tapered tail for the surfboard.

Abstract: The present invention relates to a production method for ornamental strips, wherein castings of dimensions smaller than or equal to the final product are pressed under heat and molded. An increased range of variations is achieved by fusing together the casting of the ornamental strip and plastic platelets of various forms, colors or material hardness, which are put on the castings. By flexibly adapting the production method to specific needs, production time and cost are saved.

Abstract: A method for use in making multilayered varistors including the steps of forming a plurality of interleaved layers of ceramic material and conductive material, confining the conductive material to spaced areas arranged in rows and columns, displacing the spaced areas of adjacent layers of conductive material from each other, and cutting perpendicularly through the layers. The layers are formed by screen printing.

Abstract: A continuous process for making a structural foam panel with a stiffener is described, and a continuous assembly line for the process is described. The continuous assembly line includes decoilers for decoiling top and bottom skins, uncoilers for releasing top and bottom stiffeners, straighteners for threading and attaching the stiffeners to the skins, respectively, roll formers for shaping both skins and stiffeners into a structural shape, a foam injector for injecting foam between the skins to form an integrated continuous panel, a foam conveyor for pressing the integrated continuous panel, an oven for curing the integrated continuous panel, a clamp and cut-off saw for cutting the continuous panel, and a computer to control the saw to cut the continuous panel into selected kits of discrete panels to assemble selected buildings.

Abstract: A method and apparatus for manufacturing a pack for flowable contents in a deep draw process having tubular side walls, a bottom and a top. The top has a pouring opening having an upstanding collar and a seam that passes around the pack in a plane that is oriented in the top so that the plane is interrupted by the pouring opening and projects on diametrically oppositely disposed sides almost as far as a free upper edge of the collar. The collar is formed of two collar halves joined together at the seam, and threads are provided on the collar for a screw top.

Abstract: A method which makes it possible to simultaneously injection-mold a number of spherical moldings without causing increase of runner loss, and is a method of preparing spherical moldings by coupling molding forming parts with each other through a bridge of 0.1 to 10 mm.sup.2 in sectional area for feeding molten resin, arranging a structure in which a plurality of molding forming parts are coupled with each other through the aforementioned bridge with respect to one gate, and performing molding, thereby obtaining a sphere series in which a plurality of spherical moldings are coupled with each other through a bridge part.

Abstract: A single piece, high purity, full density semiconductor wafer holding fixture for holding a multiplicity of wafers and consisting essentially of chemical vapor deposited silicon carbide (CVD SiC). The wafer carrier is advantageous for the fabrication of electronic integrated circuits where high temperatures and/or corrosive chemicals present, where dimensional stability of the holder is advantageous to the process or where introduction of contaminating elements is deleterious to the process. The method for making such an article comprises shaping a substrate, e.g. graphite, which on one surface has the form of the desired shape, said form comprising raised longitudinal sections to support the silicon wafers at the edges of the wafers, chemically vapor depositing a layer of silicon carbide onto the substrate, removing the substrate intact or by burning, machining, grinding, gritblasting and/or dissolving, and grinding the silicon carbide in any areas where a more precise dimension is required.

Abstract: Methods and systems for readily and economically manufacturing hydraulically settable articles, particularly containers, from microstructurally engineered hydraulically settable mixtures wherein the mixture is extruded into a sheet that is feed through a plurality of sets of rollers so as to form the sheet into the desired thickness. The sheet is then pressed between a male die of a desired shape and a female die having a substantially complimentary configuration of the male die shape to immediately fashion a portion of the sheet into a form stable shape for the desired article. To assist in imparting form stability, the dies can be heated or cooled. Once the article has obtained form stability, the article is removed from the dies and dried under heated air to gain strength. The article can then be cut from the sheet and receive printing or a coating, if desired, prior to packaging, shipping, and use.

Abstract: A method for the manufacture of a contact-free card comprising a card body and an electronic module having an integrated circuit chip connected to an antenna, a frame is deposited on a lower thermoplastic sheet demarcating the edges of a cavity; the electronic module is positioned at the bottom of the cavity; this cavity is filled with a polymerizable resin; and the frame and the resin-filled cavity are covered with an upper thermoplastic sheet to which slight pressure is applied. The resin polymerizes, and the card is cut out within the frame.

Abstract: A method of making an article from a fiber reinforced polymer composite material including the steps of providing at least two mandrels, wrapping at least one of the mandrels with a first layer of a fiber reinforced polymer composite material, disposing the at least two mandrels in a predetermined orientation, wrapping a second layer of a fiber reinforced polymer composite material around the mandrels, and curing the wrapped assembly.

Abstract: A multi-vane structure for incorporation in an aircraft gas turbine engine has vanes of complex geometry made of braided fibers which are continuous about the cavities defined by the vanes. These complex geometry parts are prepared by providing a plurality of removable mandrels, stacking the mandrels along a horizontal axis in a cavity end to cavity end configuration, braiding about the mandrels, cutting the mandrels adjacent the cavity end faces, side stacking the mandrels so the faces are placed in a parallel orientation and molding. Utilizing braided fibers instead of hand lay-up woven fibers eliminates seams and produces cavities having continuous fibers about the periphery thereof which substantially increases the strength and dimensional reproducibly of the part.

Abstract: Pre-stressed concrete railroad ties are manufactured by the slip form process in the absence of mold members, other than the slip form itself. Tie casting occurs on portable casting soffits between portable soffit anchored deadmen supporting the pre-stressed tie tensile members immediately overlying the casting soffit. Tie formation occurs with the slip form passing around and over the pre-stressed tension members. Track fastening hardware is vibrationally inserted through windows of the slip form to place the track fastening hardware to precise measured dimension along the route of slip form movement and to configure that portion of the tie adjacent the track fastening hardware. End of tie locations as well as tie batch identification are likewise marked during the slip form process. Upon cure, the ties are cut at their marked end location.

Abstract: Disclosed are a method of manufacturing a synthetic resin part integrally formed with metal members, including the steps of: integrally forming a plurality of metal member sets through coupling portions, each of the metal member sets including a plurality of coupled together metal members; inserting the metal member sets into the molding dies of a forming machine; injecting synthetic resin for molding into the molding die, and forming a synthetic resin part integrally formed with metal members in sequence to form a synthetic resin part continuum where a plurality of synthetic resin parts are connected; and cutting off the coupling portions to manufacture the plurality of synthetic resin parts, and a synthetic resin part manufactured according to the above-mentioned manufacturing method.

Abstract: A copy of a complete or partial denture is obtained by forming an impression of the denture in a flask with distinct impressions made in plaster for a gum base and in silicone resin for a dental arch. The duplicate of the denture is formed by formation of the teeth and of the gum base using respective polymerizable materials in the same flask.

Abstract: A lens/mirror tower (LMT) of a multiple-disk array, optical storage system includes a plurality of lens and mirror elements integrally formed on a monolithic, optically-clear substrate. There is a specific lens/mirror set for each recording disk surface of the optical storage device; however, the mirror elements are preferably configured as one reflective surface of the substrate. The lenses are molded onto the opposite surface in a single operation that fixes their relative positions. The LMT is generally fabricated using a lens replication process. Initially, a glass substrate is formed with a trapezoidal configuration. A lens array mold is also formed with a plurality of cavities arranged in overlapping pairs. The cavities are filled with optical-quality resin and the mold is applied to the surface of the substrate opposing the reflective angular, e.g., 45.degree., surface. Once cured, the resin serves as an array of lenses that are aligned with the optical paths to the objective lenses of the disk array.

Abstract: A method of making the tile dispenses wet concrete having two different colors into a partitioned pug box for disposition onto opposite sides of a pallet, so that, the two different colors reside on opposite sides of the pallet in side-by-side relation. The wet concrete is metered and compressed by a roller and shaped by a slipper to provide the concrete tile with a desired cross-sectional shape, following which the concrete is then chopped by a knife assembly to form the individual tiles with desired edge configurations. The concrete is cured and then removed from the pallets to form the completed tiles. The method may be incorporated into a continuous process in which a succession of the pallets are passed by a conveyor beneath a making head assembly containing the partitioned pug box and the roller and slipper and then beneath a knife assembly to form a succession of the concrete tiles.

Abstract: A method of making beaded foam molded products with corrosion inhibitor incorporated therein includes the steps of expanding a foamable synthetic resin into puffed beads, spraying onto the puffed beads a liquid containing a vapor phase corrosion inhibitor to provide a coating thereon, and molding the coated puffed beads into a beaded foam molded product with the corrosion inhibitor dispersed throughout the thickness thereof and migratable to the surface thereof.

Abstract: A method of using a masonry block mold includes the steps of loading the mold with block fill through the top of a cavity formed in the mold, drawing excess block fill from the top of the cavity, compressing the block fill within the mold with a compression head moving into the cavity from top to bottom of the cavity. The mold includes opposing sidewalls which each have at least one step formed on their respective top edge to retain additional block fill proximate thereto and assist in the formation of a flange or other structural feature on the formed masonry block.

Abstract: A process for producing a stick of adhesive, having a rotatable base part with rotary spindle, which spindle is engaged in a holding element for the stick material (plunger, small basket, anchoring disc), which holding element is fitted into a sleeve surrounding the stick material. The rotary spindle, provides controlling movement of the stick-shaped adhesive material either up or down. The sleeve (2) together with the plunger (1) is formed in a one-part injection molding which is joined, via predetermined breaking points (3), to the sleeve wall. For the assembly, the base part, with rotary spindle is pushed through a centered recess in the plunger until the lower periphery of the sleeve comes to rest against the upper part of the base part.

Abstract: There is disclosed a method for making a vibration dampener, the dampener cluding a body for disposition between two relatively movable members, the body being formed from a carrier of a gel material and particles having electrorheological properties embedded in the carrier with the particles electrically aligned and pseudo-bonded. The dampener is made by passing a current through a mixture of the particles and the carrier while the carrier cures into a gel material.

Abstract: A method of recovering steel plant waste revert materials including blast furnace flue dust and sludges involves mixing the revert materials with water to provide a total moisture content of about 14-20% by weight, then adding Portland cement as a sole binder, mixing, and, when the water content is limited to about 18 to 20%, casting the mixture onto the ground in the form of a slab or, when the water content is limited to about 14 to 16% and an accelerator for curing the cement is used, casting the mixture onto a conveyor in the form of preformed streams, curing the cast mixture and breaking it up to provide 1/2 inch to 5 inch agglomerate particles that can be recycled to the blast furnace.

Abstract: A method of transversely cutting a prefabricated slab having one or more hollow longitudinal cores includes inserting a pair of expandable plugs into at least one of the one or more cores, the plugs of the or each pair being positioned in a respective core spaced apart on opposite sides of an intended cut line and post-insertion expansion of the plugs blocking the respective core; introducing settable material into a portion of the or each blocked core between its spaced apart pair of expanded plugs; and after at least partial setting of the introduced settable material, cutting the slab transversely across the intended cut line.

Abstract: A particulate plastics material, a polysaccharide and water are fed to an extruder which is operated under such heat and pressure conditions that upon emergence of the extrudate from the extruder die, the extrudate assumes a cross-section greater than that of the exit orifice of the die. The extrudate is then further processed, either by shredding to produce particulate material for feeding to filter-making section of a cigarette making machine, or by forming into smoking article filter rod lengths.

Abstract: Process for the production of concrete tiles by cutting a block of concrete mixture, characterized in that the block of mixture is subjected to a preliminary curing at room temperature for a duration of at least 24 hours or to a low-pressure steam treatment at a temperature <100.degree. C. until the compression strength reaches a value of at least 20 MPa, and to a second treatment with steam in an autoclave. The cement tiles thus obtained may be bonded to the floor using a normal setting layer of cement mortar, without giving rise to any problems of detachment.

Abstract: A plurality of shapes each having a fundamental construction of a flange are vacuum formed on a continuous sheet of thermoplastic resin. When blanking each of the formed shapes out of the resin sheet into an individual flange, a spool core is placed coaxially with the formed shape placed in the blanking position. The flange just blanked out of the resin sheet is moved in the blanking direction toward the spool core, to be fit on the spool core. The shapes are formed in a double line along the resin sheet, and thereafter, the resin sheet is slit along the longitudinal direction into two sheet branches each having the formed shapes arranged in a single line. The back side surfaces of the two sheet branches are opposed to each other, and the spool core is disposed between the sheet branches and oriented in a direction perpendicular to the back side surfaces of the sheet branches. The formed shapes are blanked out of the sheet branches in opposite directions toward opposite ends of the spool core.

Abstract: An integrated circuit card is manufactured by reaction injection moulding around the insert bearing the electronic components, and between high tensile skins which form opposed surfaces of the card. Apparatus is disclosed for the continuous manufacture of the cards between a pair of moving belts.

Abstract: A clay column slug is efficiently and accurately notched around its entire circumference before being cut into individual bricks. The slug is pushed into a roller assembly having two opposing upper parallel rows of rollers and two lower parallel rows of corresponding rollers to form notches in upper and lower surfaces of the slug. The upper and lower rows of rollers are compressed vertically together to form partial notches in front and rear surfaces of the slug. The slug is elevated up and out of the compressed roller assembly between the two opposing upper rows of rollers which completes the notches in the front and rear slug surfaces. After notching, the slug is further elevated through a set of parallel wires aligned with and positioned directly above the upper rows of rollers. Alignment with corresponding rollers insures the wires cut the clay slug through the slug notches. The resulting bricks have smooth, beveled, and uniform edges free of lugs, burrs, and other material buildup.