Abstract: A cast mould for manufacturing a contact lens or an intraocular lens, wherein the cast mould is provided with a central part and a bearing ring and a flexible connection between the central part and the bearing ring. Further, an injection mould is provided for manufacturing such a cast mould and a method for manufacturing such a cast mould. The injection mould is provided with a mould cavity with a plunger biased by a spring towards the mould cavity which serves for compensating shrinkage which occurs during the curing of the plastic injected into the injection mould. Also described is a method for manufacturing a contact lens or intraocular lens with the aid of the cast mould, as well as a contact lens or intraocular lens obtained with this method.

Abstract: A first lens includes, on end surfaces of both ends in a direction along an optical axis, a first lens surface, a second lens surface, lens outer edges formed on outer peripheral sides of the first and second lens surfaces, and a lens side surface that is adjacent to the lens outer edges and serves as an outermost surface in a direction orthogonal to the optical axis. The first lens is provided so as to be mountable on a lens holding frame. In the first lens, a first abutment surface provided within one plane orthogonal to the optical axis is provided on at least one of the lens outer edges. A second projection is formed on at least one of the lens outer edges so as to protrude in the direction along the optical axis from a position closer to an inner peripheral side than the lens side surface, and the second projection has a reference cylindrical surface provided in a fixed positional relationship with the optical axis in the direction orthogonal to the optical axis.

Abstract: A molded part prepared by a mold transfer method using a die, including a surface which includes a slope, wherein a direction of a normal line of the slope is different from a die releasing direction; and a pattern which is formed on the surface and which includes grooves located on a portion of the slope so as to extend along the slope in the slanting direction of the slope. An optical element, which has an anti reflection function, including the molded part mentioned above, wherein the interval between two adjacent grooves is not greater than the wavelength of light irradiating the optical element. An optical device including a light source configured to emit light; and the optical element mentioned above which processes the light emitted by the light source.

Abstract: The present invention relates to an optical film having an atypical pattern, a method for manufacturing same and a backlight assembly including the optical film. The optical film of the present invention includes: a base layer transmitting light incident from outside; and a pattern layer formed on one or both sides of the base layer, and having a surface structured of a continuously formed polygonal optical pattern having an irregular size and arrangement. Thus, hot-spots and bright lines occurring at a light source and a light entering unit may be prevented. Not only can the pattern density of the optical film be maximized to improve brightness, but strong bright points may be effectively scattered and distributed through the atypical pattern to provide the effect of improved light-shielding ability, thereby contributing to a reduction in the number of expensive optical films used in a backlight assembly and an improvement in brightness.

Abstract: An optical waveguide production method, employs a light-transmissive mold having higher dimensional accuracy for formation of an over-cladding layer. The mold for the formation of the over-cladding layer is unitarily produced by molding a light-transmissive resin with the use of a mold component having the same shape as the over-cladding layer. A recess formed in the mold by removing the mold component in the production of the mold serves as a cavity for the formation of the over-cladding layer. For the formation of the over-cladding layer, a photosensitive resin for the over-cladding layer is injected into the cavity of the mold, and exposed through the mold to be cured while a core formed in a predetermined pattern on a surface of an under-cladding layer is immersed in the photosensitive resin.

Abstract: A method of manufacturing an optical lens that is configured to correct high order aberrations. One embodiment is a method of customizing optical correction in an optical system. The method includes measuring optical aberration data of the optical system. The method further includes calculating a lens definition based on the optical aberration data. Calculating the lens definition may include calculating a correction of at least one high order optical aberration. The method further includes fabricating a correcting lens based on the lens definition.

Abstract: The gauge lens with anti-fog includes a substantially planar transparent lens substrate having an outer surface and an inner surface and a thin film possessing anti-fog properties adjacent and substantially covering the inner surface of the lens substrate to provide a low angle of contact for water and moisture. The anti-fog film is bonded to the lens substrate during the molding process that produces the lens substrate shape. The anti-fog film comprises a hydrophilic material or is coated with a hydrophilic coating. In addition to the anti-fog film, in another embodiment, the outer surface of the lens substrate has a hard coat film adjacent and substantially covering the outer surface of said lens. The materials for the lens substrate, anti-fog film, and hard coat film are selected based on the application, performance, and stability of the gauge lens in the environment that it is operated.

Abstract: A pressing mold for optical lenses, which molds a ring-zone-type diffraction lens having a plurality of concentric ring zones, the mold including: diffraction action transfer surfaces configured to form diffraction action surfaces that diffract light passing through the diffraction lens; and step transfer surfaces configured to form step surfaces that connect the adjacent diffraction action surfaces of the diffraction lens, wherein surface roughness of the step transfer surfaces is larger than surface roughness of the diffraction action transfer surfaces.

Abstract: For manufacturing ophthalmic lenses and other optical form bodies made of plastic material, plastic form parts are used which are made by non-cutting shaping and are then further worked by mechanical production steps. Said plastic form parts are circular blanks (1) made of two different plastic materials which are firmly joined to each other. Thereby, an interior lens element (2) that consists of a high-quality material is concentrically surrounded by a ring fixture (3) which consists of a low priced material. Either surface of the lens element (2) may feature any given geometry. During mechanical working, the ring fixture (3) is used for mounting as well as for depositing and, in addition, for stabilizing the workpiece (9). For this reason it is partially maintained throughout the mechanical working and is cut off at the end only.

Abstract: A set of toric contact lenses, where each lens in the set includes a posterior surface and an anterior surface. For each lens in the set, at least one of the posterior and anterior surfaces includes a toric optical zone. Each lens in the set has a common effective base curve and a common overall diameter, but a different cylindrical correction. Lenses in the set have a peripheral zone and a blend zone disposed between the peripheral zone and the toric optical zone. In lenses of such a set, the width of said blend zone at a common location on at least two of the lenses are selected to be different so that the thicknesses at a common position on the lenses are substantially the same for all lenses in the set.

Abstract: The present invention aims to improve shape precision of a molded body when a plurality of molded bodies, which are projections or recesses made of a curable resin, are formed on both sides of a glass substrate. Disclosed is a method for producing a molded body, which comprises a step of preparing a first mold having a plurality of negative molding surfaces having shapes corresponding to a plurality of molding parts; a step of applying a curable resin onto a surface of the first mold on which the molding surfaces are formed; and a curing step of curing the applied curable resin. The curing step includes a photocuring step wherein curing of the curable resin is carried out by irradiating the resin with light, and a heat curing step wherein the curable resin partly cured by the photocuring step is further cured by being subjected to a heat treatment.

Abstract: A transfer device that transfers a fine transfer pattern formed on a master mold to a molded material, includes a first transfer unit that transfers the fine transfer pattern formed on the master mold to a replica mold made from a material that transmits light; and a second transfer unit that transfers a fine transfer pattern formed on the replica mold by the first transfer unit to the molded material.

Abstract: Apparatus and methods for injection molding intraocular lenses includes an embodiment having first and second runners extending into first and second optic cavities of a mold configured to make a dual optic lens device.

Abstract: Suspended lenses in a spacer wafer and lens-in-a-pocket structures are replicated from UV-transparent molds. The fabrication of UV-transparent molds can include providing a substrate with pedestals, fabricating a lens on each pedestal using a step-and-repeat process, replicating an intermediate mold from the substrate with pedestals having lenses on the pedestals, and replicating a UV-transparent mold from the intermediate mold. The fabrication of UV-transparent molds can also include providing a substrate with holes, fabricating a lens in each hole and replicating a UV-transparent mold from the substrate with the holes having the lenses.

Abstract: Positive and negative stamp masters derived from UV curable ink molds comprising ultraviolet (UV) curable inks and methods for digitally preparing those stamp masters. In particular, the digitally prepared molds provide a method of printing micropatterns of fine variable features or images in a more efficient manner than the methods currently available.

Abstract: In manufacturing a contact lens, a contact lens mould arrangement in which the engagement between the mould halves is unconstrained and at least one mould half is sufficiently pliable or flexible that during the curing of the contact lens composition at one mold half may move or flex relative to the other to define a post-cure mould cavity of smaller volume than the pre-cure mould cavity and during which the curvatures of the first and/or second mould surfaces are allowed to change provides a significantly more efficient manufacturing process and enables one mould half to be readily utilized as a blister cup for contact lens packaging.

Abstract: A method for producing a mold for molding a lens wherein the upper surface of a glass material to be molded is molded by a thermal sag method using a continuous heating furnace. A mold having a curvature distribution on the molding surface is used, the highest temperature direction from the geometric center of the molding surface to the highest temperature point in the furnace is determined in one or more regions by measuring the temperature at a plurality of measuring points on the molding surface and the mold is rotated during the forming of the mold in which an eyeglass lens is subsequently molded.

Abstract: A light diffuser panel for coupling to an optical element, includes a substrate with a first surface that is diffusive to a plurality of wavelengths of light and a second surface, wherein the substrate comprises a material with a refractive index nin that is greater than a refractive index nd of a medium outside of the first surface, ?min is a minimum wavelength of the plurality of wavelengths of light, ?max is a maximum wavelength of the plurality of wavelengths of light, the first surface is a diffractive grating surface with a grating period P, the grating period P is greater than ?max/(nd+nin), and P is smaller than ?min.

Abstract: A method for designing a mould (120) for casting a semi-finished ophthalmic lens blank, wherein the surface of the mould (120) is designed so that the surface of the mould fits a predetermined closed curve, wherein the predetermined closed curve is representative of the geometry of a gasket (160) to be used in association with the mould (10). A method for assembling a mould assembly (100) and a method for casting a semi-finished ophthalmic lens blank, and a computer program product including software code portions for performing steps of these methods are also described.

Abstract: A method for manufacturing a lens includes: providing a metal sheet and a stamping mold; forming a light shield of a predetermined shape and size from the metal sheet using the stamping mold; providing an injection mold, the injection mold defining a mold cavity, the mold cavity defining a molding surface that corresponds to the light shield in shape and size; placing the light shield in the mold cavity, wherein the light shield is pasted to the molding surface; and forming a lens with the light shield using the injection mold.

Abstract: A resin amount for forming each first-stage resin layer portion (a first-stage resin replica portion) 41da in a first process is defined to be greater than a resin amount for forming each second-stage resin layer portion (a second-stage resin replica portion) 41db in a second process. Therefore, at a boundary between the first-stage resin layer portion 41da and the second-stage resin layer portion 41db, a joint portion 48 at which resin overlaps is formed, whereby occurrence of an undercut shape can be avoided. Therefore, in a molding process using a sub-master die 40 and a sub-sub-master die 50 obtained from the sub-master die 40, occurrence of an undesired shape can be avoided, whereby mold release resistance can be reduced or eliminated.

Abstract: A method for producing surface convexes and concaves enabling easy and highly precise formation of desired convex and concave shapes using a photomask is provided. A mask member 20 having light transmitting sections and non-light transmitting sections is disposed over one side of a photosensitive film 10 consisting of a photosensitive resin composition with a light diffusing layer 30 disposed between the mask member 20 and the photosensitive film 10. Light is irradiated from a light source disposed on the side of the mask member 20 to expose the photosensitive film 10 through the light transmitting sections of the mask member 20, and exposed portions or unexposed portions of the photosensitive film 10 are removed by development to produce convexes and concaves on the photosensitive film 10 in shapes determined by shapes of the exposed portions or unexposed portions.

Abstract: Positive and negative stamp masters derived from UV curable ink molds comprising ultraviolet (UV) curable inks and methods for digitally preparing those stamp masters. In particular, the digitally prepared molds provide a method of printing micropatterns of fine variable features or images in a more efficient manner than the methods currently available.

Abstract: A phase mask method to geometrically transform and to optically transfer a standard planar radial grating pattern into a cylindrical photoresist pattern at the circularly cylindrical wall of a given element. The planar radial grating pattern can be written with an integer number of lines having strictly constant period without any stitching problem. The photolithographic transfer is made by an illumination device providing a normal incident beam on the phase mask. The annular radial grating diffracts this normal incident beam, formed by plane waves, into two cylindrical waves of the first diffraction order (T+1 and Tr?1) which impinge on the circularly cylindrical wall and interfere in a photoresist layer deposited on the circularly cylindrical wall to give rise to an interferogram.

Abstract: Since a space between one of a plurality of recessed portions 42c formed in a sub-master substrate 42 and a first molding surface 31 of a master die 30 is filled with a first resin material 41b, the thickness of a sub-sub-master resin layer 51 formed on the entire sub-master substrate 42 can be made relatively small while ensuring the thickness of the first resin material 41b which faces the first molding surface 31. Therefore, warpage of the sub-master substrate 42 caused by the sub-sub-master resin layer 51 can be prevented while easily increasing the positioning accuracy of the master die 30. By providing an annular step 32 in the periphery of the first molding surface 31, a residual film portion 44 which is an outer edge portion of the sub-sub-master resin layer 51 can be formed between the step 32 and the periphery of a recessed portion 42c.

Abstract: A method of manufacturing a mold includes following steps. Providing a solution, which includes a solvent, a solute and a plurality of nanoparticles. Providing a first substrate. Spin coating the solution on the first substrate, and then vaporizing the solvent to form a first mold on the first substrate. Thus, an upper surface of the first mold has a plurality of first porous structures. The present invention further includes forming an optical film having protrusion patterns with the aforementioned mold.

Abstract: A processing method for a mold (1) to form a pattern of recessed portions (13) on a product forming surface (11) formed on the mold (1) includes a photoresist forming step in which a thermally deformable heat-mode photoresist layer (12) is formed on the product forming surface (11), a laser beam illumination step in which a laser beam is applied to the photoresist layer (12) by an exposure device incorporating a semiconductor laser to form a pattern of recessed portions (13), and an asperity forming step in which asperities are formed on the product forming surface (11) by making use of the pattern of recessed portions (13).

Abstract: A mold of the present invention includes: a flexible polymer film; a curable resin layer provided on a surface of the polymer film; and a porous alumina layer provided on the curable resin layer, the porous alumina layer having an inverted moth-eye structure in its surface, the inverted moth-eye structure having a plurality of recessed portions whose two-dimensional size viewed in a direction normal to the surface is not less than 10 nm and less than 500 nm. According to the present invention, a method for easily forming a flexible moth-eye mold which can be deformed into the form of a roll is provided.

Abstract: A microlens sheet that can be used as a floating image material is provided having a microlens array layer that can be produced by a more simple replication process, without requiring adjustment of the thickness. The microlens sheet has high scratch resistance and dust resistance. The microlens sheet has a microlens array layer including a first surface, and a second surface formed by replication, having a plurality of arranged convex lenses and one or more partition walls with a fixed height (Hw) that protrudes past the top of the convex lenses, a radiation sensitive layer which is disposed substantially at a focal position of the convex lenses on a side of the microlens array layer opposite the first surface, and which is substantially parallel to the second surface.

Abstract: Devices, systems, and methods for producing ophthalmic lens molds and molded ophthalmic lenses are described. The present devices, systems, and methods provide venting of gases produced during injection molding of ophthalmic lens molds. With the present devices, systems, and methods, improvements in mold quality, lens quality, mold quality consistency, and lens quality consistency can be achieved compared to existing injection molding devices, systems, and methods. An optic power insert bushing is described and includes a venting system that directs gas from a first end of the bushing toward a second end of the bushing. The gas is directed between an optic power insert and an inner sidewall surface of a bushing bore in which the optic power insert is located. The bushing or bushings, and optic power inserts, can be provided as components of an ophthalmic lens mold injection system. Methods of making and using the vented bushings are also described.

Abstract: Molded articles, such as a lens, are produced by multiple repetitions of a transfer process composed of the transformation step of bringing a transfer member (62) provided with a transfer configuration area consisting of the same configuration as that of a lens part with aspherical configuration or the configuration opposed to the lens part with aspherical configuration into contact with a photohardening resin to thereby transform the photohardening resin in conformity with the transfer configuration of the transfer member (62); the hardening step of irradiating at least a transformed area of the transformed photohardening resin with light by the use of a light irradiation unit (60) to thereby attain hardening; and the departing step of letting the photohardened resin and the transfer member depart from each other.

Abstract: An optical element molding die is designed for molding an optical element having a concave-convex structure. The optical element can be manufactured by a wet system that enables element formation over a large area and a curved surface, without using a lithographic process, and is advantageous in terms of mass production and equipment cost. The optical element molding die includes a substrate having a surface with a negative standard electrode potential in the oxidation reaction and an anodic oxidation layer provided on the substrate. A protective layer with the positive standard electrode potential is provided between the substrate and the anodic oxidation layer.

Abstract: The present invention relates to insert molding a glass lens or an inorganic material into a front housing unit. The glass lens or an inorganic material is aligned within the front housing unit so that it lies within the inside of the front housing unit. A thermobond adhesive or an adhesive promoter is applied onto the glass lens or the inorganic material. During molding a molten resin is injected into the space formed between the glass lens or the inorganic material and the front housing unit and flows around the glass lens or the inorganic material activating and liquefying the adhesive promoter or the thermobond adhesive and forming an insert molded part.

Abstract: An injection compression molding method of a lens is provided, where a toggle link mechanism (65) is actuated to close a molding die (50) and a movable die plate (64) is moved to a position establishing a cavity thickness of greater than a thickness of an article to be molded while the die is closed. After injecting a molten resin into the cavity, the molten resin is sealed in the cavity and the toggle link mechanism (65) is actuated to advance the movable die plate (64) toward a fixed die plate (61), the relative position of a rear die plate (62) and the movable die plate (64) is made constant at a position where extension of a tie bar (63) becomes a predetermined value, and the molten resin is cooled for a predetermined time after completion of pressurizing the resin.

Abstract: A process for the automatic manufacturing of different toric optical lenses having a front surface and a rear surface having a predetermined rotational orientation relative to one another, and with at least one of the front and rear surfaces having a toric portion, comprises forming a first toric lens by: introducing a starting material into a lens mold (3) comprising a male mold half (30) and a female mold half (31) defining a mold cavity between the shaping surfaces of the male and female mold halves, the shaping surfaces being arranged at a first rotational position relative to one another and at least one of them being toric, and curing the starting material in the mold cavity to form the first toric lens.

Abstract: Producing a scaled multiple parallax compound lens is accomplished by providing an insect eye having multiple ommatidia and creating a polymer mold of the insect eye. A casting is then created from the polymer mold with an expandable polymer which is then linearly expanded to provide a form for creating a second polymer mold. A second casting is then created from the second polymer mold. Duplication of the process can be accomplished for further scaling up of the compound lens with the final casting created using a durable polymer having appropriate optical properties for the lens.

Abstract: Multifocal contact lenses and methods and uses are described. The multifocal contact lenses include an optic zone. The optic zone has an aspheric power profile that provides a near vision refractive power and a distance vision refractive power, and provides an Add power that corresponds to the difference between the near vision refractive power and the distance vision refractive power. The multifocal contact lenses can improve binocular vision of presbyopic subjects by being prescribed such that the non-dominant eye contact lens is over-corrected for distance vision, and both multifocal contact lenses are under-corrected for the Add power requirement of the subject. Batches and sets of multifocal contact lenses are also described.

Abstract: Ophthalmic device molds made from at least one water-soluble vinyl alcohol copolymer, ophthalmic devices such as ocular inserts and contact lenses and including silicone hydrogel devices formed using these molds, packaged ophthalmic devices present in a solution comprising the at least one water-soluble vinyl alcohol copolymer, and related methods are described. The methods of manufacturing ophthalmic devices can use wet demolding processes, or wet delensing processes or both wet demolding and wet delensing processes involving dissolving the molds in water or an aqueous solution.

Abstract: Contact lens molds and systems and methods for producing contact lens molds are described. The contact lens mold sections include two optical quality surfaces, a flange circumscribing at least a portion of the two optical quality surfaces, and an elongate member extending from the flange. Two mold sections can contact one another to form a mold assembly having a contact lens shaped cavity. The mold sections are structured to form a contact lens having an edge that does not require further physical modification before placement on an eye. Systems and methods are described which direct a molten polymeric material into cavities corresponding to the mold sections.

Abstract: Coating a machined mold with a flowable, hardenable polymer coating produces an optically-smooth finish and maintains sharpness in upward-pointing features. These procedures produce molds for highly efficient plano-convex silicone-on-glass lens arrays in a fast and inexpensive manner in which an end-mill defines the shape of a lens, and the coating produces its smoothness. End-mill machining and coating lens-shaped features in plates that have movable pins produce molds with eject features disposed inside features that form templates for lens elements without significantly reducing optical performance. Additionally, machining and coating plates that have movable inserts produce molds for lens arrays with reduced volume and one or several rings in each lens element.

Abstract: An object of the present invention is to provide a cheap, rapid, controlled, reproducible and polyvalent method for manufacturing a light emitting device with an internal source of light capable of achieving an enhancement in extraction efficiency. The invention proposes a method for manufacturing an optical layer for a light emitting device having an internal source of light and an optical layer separating the internal source of light and an external medium of light diffusion, wherein the method comprises the use of coherent electromagnetic radiation speckle lithography, such as laser speckle lithography, to make a nano/micro texturation on at least one surface of the optical layer.

Abstract: Ophthalmic lens molds made from at least one vinyl alcohol copolymers with high amorphous content, ophthalmic lenses including silicone hydrogel contact lenses formed using these molds, packaged ophthalmic lenses present in a solution comprising the at least one vinyl alcohol copolymer with high amorphous content, and related methods are described. The methods of manufacturing ophthalmic lenses can use wet demolding, delensing or demolding and delensing processes involving dissolving the molds in water or an aqueous solution.

Abstract: Ophthalmic device molds made from at least one highly amorphous vinyl alcohol polymer, ophthalmic devices such as ocular inserts and contact lenses and including silicone hydrogel devices formed using these molds, and related methods are described. The methods of manufacturing ophthalmic devices can use dry or wet demolding processes, or dry or wet delensing processes.

Abstract: A roller for producing optical films is disclosed. The roller includes a cylindrical main body and a micro-structured layer surrounding a circumferential surface of the main body. The microstructure layer includes a number of microstructures on its surface away from the main body. The microstructure layer is made from ethylene tetrafluoroethylene.

Abstract: Ophthalmic device molds made from at least one vinyl alcohol copolymer and having a static sessile drop contact angle of less than 70 degrees, ophthalmic devices such as ocular inserts and contact lenses and including silicone hydrogel devices formed using these molds, and related methods are described. The methods of manufacturing ophthalmic devices can use dry or wet demolding processes, or dry or wet delensing processes.

Abstract: Ophthalmic lens molds made from one or more thermoplastic polymers with average polarities from about 1% to about 7%, ophthalmic lenses including silicone hydrogel contact lenses molded using these less polar thermoplastic polymers, and related methods are described. When the molds are used to cast mold silicone hydrogel contact lenses, the resulting polymerized lens bodies have ophthalmically acceptably wettable surfaces.

Abstract: Ophthalmic device molds made from a first portion of a molding surface formed from a first polymer and a second portion of the molding surface formed from a second polymer are described. When combined, the first portion and the second portion of the molding surface form an entire molding surface suitable for molding an entire surface, such as an anterior surface or a posterior surface of an ophthalmic device. Methods of manufacturing ophthalmic devices using these molds, including contact lenses, are also described.

Abstract: The present disclosure relates to a method for making a mold for forming an anti-flare lens. The lens includes an optically active part and an optically inactive part. In the method, a mold core blank having a bottom surface and a top surface, is provided. The bottom surface is machined into a first surface portion, a second surface portion, and an annular surface portion. The second surface portion is located at a center of the mold core blank. The annular surface portion connects the second surface portion and the first surface portion. The first surface portion is roughened to form a roughened molding surface for forming the optically inactive part. The second surface portion is precisely machined to form a smooth molding surface for forming the optically active part. The annular surface is precisely machined to form a smooth transition surface.

Abstract: The present invention provides such a formation method that an antireflection structure having excellent antireflection functions can be formed in a large area and at small cost. Further, the present invention also provides an antireflection structure formed by that method. In the formation method, a base layer and particles placed thereon are subjected to an etching process. The particles on the base layer serve as an etching mask in the process, and hence they are more durable against etching than the base layer. The etching rate ratio of the base layer to the particles is more than 1 but not more than 5. The etching process is stopped before the particles disappear. It is also possible to produce an antireflection structure by nanoimprinting method employing a stamper. The stamper is formed by use of a master plate produced according to the above formation method.

Abstract: A method of manufacturing a retardation film includes: a first step of forming, on the same metal master, a main region having several kinds of groove regions having different extending directions of grooves, and a sub region having one kind of groove region having a predetermined extending direction of grooves or several kinds of groove regions having different extending directions of grooves; and a second step of collectively transferring reverse patterns of the main and sub regions on the metal master to a base, and then forming, on a surface of the base, a layer including an alignable material to be aligned in correspondence to irregularity of the surface of the base, thereby forming a patterned retardation region in a site having a reverse pattern of the main region, and forming an alignment mark region in a site having a reverse pattern of the sub region.