Abstract: There are provided a method of manufacturing a metal mold suitable for forming, for example, a reflection mirror for a projection optical system and a reflection mirror for the projection optical system manufactured by the method thereof. The method includes a first process of cutting or grinding a metal mold material MM to trim the shape of the transfer optical surface and a second process of radiating the electron beam onto the transfer optical surface so as to perform smoothing process. By radiation of the electron beam, tool makes and the like created on the metal mold material MM in the first process can be erased so that the surface can be smoothed while maintaining the shape of the transfer optical surface.

Abstract: A method of forming a varying pattern of optical elements on or in at least one side of an optical panel member involves cutting or forming a pattern or patterns of cavities in a cylindrical or curved substrate or in a sleeve or sleeve segment of the substrate that corresponds to a desired pattern and shape of optical elements to be formed on or in the optical member. The substrate or sleeve or sleeve segment containing the desired pattern or patterns of optical element shaped cavities or depositions or mirror copies or inverse copies thereof is used in production tooling or as a master for production tooling to form the corresponding pattern of optical elements on or in at least the one side of the optical panel member.

Abstract: A method of imprinting a microstructure comprising: contacting a stamper comprising a pattern layer with the microstructure of the order of from micrometers to nanometers in one face of the pattern layer and a substrate supporting the pattern layer with an imprinting member having a deformable layer to which the microstructure is imprinted, wherein the pattern layer is supported on a round surface having a prescribed radius of curvature of the substrate, the center of the round surface protruding towards the rear face of the pattern layer; causing the deformable layer on the imprinting member; and separating the stamper from the cured deformable layer.

Abstract: A method for varying a radius of an optical quality surface of a casting mold formed in a tooling cavity, the tooling cavity at least partially defined by an optical tool having an optical quality surface of a given radius, includes imparting a compressive stress within the optical quality surface of the casting mold to predictably decrease the radius of the optical quality surface of the casting mold.

Abstract: A micro-lens substrate having a precise micro-lens array suitable for higher resolution, the micro-lens array substrate of high quality without having a distortion, and a method for manufacturing thereof are provided. In the micro-lens array substrate of the present invention, a micro-lens array formed of a plurality of consecutive concave lens-shaped micro-lenses is directly formed in a surface of a quartz substrate or glass substrate, and the micro-lens array is formed by a transfer method based on dry-etching. In the micro-lens array substrate of the present invention, a taper portion is formed toward the surface of the substrate in a peripheral portion of the micro-lens array in the quartz substrate or glass substrate.

Abstract: An optical element (14) is specified which is suitable for an optoelectronic component and has a carrier part (1) and a beam shaping part (12), wherein the beam shaping part is molded onto the carrier part, or vice versa. A corresponding production method and a composite device comprising the optical element are furthermore specified.

Abstract: A method for manufacturing a mold used in impression process is provided. The method includes the following steps: forming a negative photoresist layer between a transparent substrate and a supporting substrate; exposing the negative photoresist layer via the transparent substrate by direct writing technology; removing the supporting substrate; and developing the negative photoresist layer to form the mold.

Abstract: In a waveguide 10 including a substrate 1, a lower clad 2, an upper clad 3, and a core 4, the outline of a cross section perpendicular to the light propagating direction of the core 4 surrounded by the lower clad 2 has a shape curved with respect to the center of the cross section. The separation in the waveguide is thereby prevented, and the reliability of the optical property is enhanced.

Abstract: In the case of a method of producing aspherical optical surfaces of optical elements (1), in particular for use in microlithography for producing semiconductor elements, the optical element (1) is ground for example in the form of a meniscus. In a first method step, the optical element (1) is introduced into a basic form (2), which has a spherical form bed and is being held at a distance over the form bed (3). After that, an intermediate medium (6) is introduced in the basic form (2) between the optical element (1) and the form bed (3) and, subsequently the optical element (1) being removed together with the intermediate medium (6) from the basic form. Then, the spherical form bed (3) of the basic form (2) or a second basic form is transformed into an aspherical form bed (3?) computationally determined in advance.

Abstract: A molding lens with indentations for measuring eccentricity and a method for measuring eccentricity thereof are disclosed. At least one indentation concentric with an optical surface is respectively disposed on a front plane and a rear plane of the molding lens on area outside the optical surface while the indentation is observed by means of a measuring microscope. Moreover, the eccentricity of the molding lens is detected by eccentricity test function of the measuring microscope and the eccentric direction is defined so as to modify the lens mould and replace conventional eccentricity test that uses a transmission eccentric scale indicator in combination with a jig. Thus the cost of test equipment is reduced, test procedure is simplified and efficiency of mould modification is improved. Therefore, it's more convenient to manage manufacturing of the lens.

Abstract: An optical relay device, comprising a light-transmissive substrate shaped as a structure having an apex section, a right section and a left section being separated from the right section by an air gap. The optical relay device further comprises at least two input optical elements located at the apex section, a right output optical element located at the right section, and a left output optical element located at the left section. The substrate and the optical elements are designed and constructed such that light is redirected by the input optical elements, propagates via total internal reflection in the direction of at least one of the sections, and redirected out of the substrate by at least one output optical element.

Abstract: Provided is a method of making microarrays that includes providing a substrate with discrete first microfeatures that have a first profile, and depositing vapor-coated materials onto the first microfeatures to form second microfeatures having a second profile that is substantially different from the first profile. Also provided is a method of adding a replication material to the vapor-coated microfeatures to form a mold. Microarrays made by this method can be used as substrates for surface-enhanced Raman spectroscopy (SERS).

Abstract: A mold assembly for the manufacture of at least one ophthalmic device used in or on the eye is disclosed, the mold assembly comprising a mateable pair of mold parts wherein at least one of the mold parts is made from a polymeric resin comprising a polymer backbone and one or more pendent groups having peroxide functionality and covalently linked to the polymer backbone.

Abstract: A mold assembly for the manufacture of at least one ophthalmic device used in or on the eye is disclosed. The mold assembly includes a mateable pair of mold parts wherein at least one of the mold parts comprises at least an oxygen-absorbing mold material and an oxygen scavenger composition containing (i) an oxygen scavenging polymer comprising a polymer backbone and one or more substituted or unsubstituted cyclic olefinic groups covalently linked to the polymer backbone; and (ii) an oxygen scavenging catalytic amount of a transition metal catalyst.

Abstract: A contact lens having a mark on at least one of an anterior face and a posterior face thereof, wherein the improvement including: the mark being defined by a concave annular section having inside and outside peripheral borders of circular shape, and a center projection situated in a center of the concave annular section; an outside diameter dimension of the concave annular section is held within a range of 0.1-0.5 mm; a widthwise center section of the concave annular section in radial cross section is a flat section having smaller depth change and greater radius of curvature than widthwise side sections; and at least the flat section of the mark has a rough surface The method of manufacturing the contact lens is also disclosed.

Abstract: In an optical lens including a lens portion having a convex or concave lens surface on each side, each lens surface of the lens portion has a convex portion of a small projection centered on the optical axis thereof, and the convex portion has the height which is approximately less than four times the used wavelength so as not to have an effect on an optical characteristic of the lens portion.

Abstract: A method for manufacturing a light guide plate includes the following steps: (12) providing a photo mask having certain patterns of dots associated therewith; (16) using the photo mask to form an imprinting stamper; and (18) using the imprinting stamper to imprint an original light guide plate, thereby forming a light guide plate having the certain pattern of dots. The dots on the light guide plate manufactured by the present method are fine (i.e., with respect to microstructure), due to a high precision of the imprinting stamper. This precision can result in substantial or even entire uniformity of emitted light beams from the light guide plate. Thus, liquid crystal display devices adopting the light guide plate can provide satisfactory display quality. Therefore, the present method can be advantageously applied in manufacturing the light guide plate used in the liquid crystal display devices.

Abstract: Methods of forming a lens master plate. In one embodiment, a substrate is coated with a polymer material layer. Isolated sections are formed in the polymer material layer. The isolated sections are formed into lens shapes using a lens master.

Abstract: A method for forming a grating with an adjustable pitch and a method for forming a DFB-LD with an optical grating whose pitch is adjustable during the process are disclosed. The method of the invention; first prepares a mold with a pattern to form the grating; second, pushes the mold against the resin as deforming the mold; and third, hardens the mold. The resin with a periodic pattern whose pitch is adjustable during the process is available.

Abstract: A lens has a flange part at the outer periphery of its surface. A flange surface of the flange part is higher than the lens surface. The flange surface has a marking to identify a production jig, for example.

Abstract: A patterned roller, and a method of making the patterned roller, is provided. A patterned roller may be made by first forming a first mold having a negative pattern by etching pits in a flat mold surface with an etching process. Then, a second mold is formed having a positive pattern, by pouring a first curable material into the first mold, curing the first curable material, and removing the first curable material from the first mold. Then the patterned roller having the negative pattern is formed by coating a roller with a layer of a second curable material, pre-curing the second curable material to provide a viscous but not hardened surface, and rolling the roller over the second mold to create the negative pattern in the second curable material. The second curable material is then cured. Any of the curable materials may be coated after curing, preferably with metal, to reduce sticking in subsequent steps. The patterned roller may be used to create a pattern of microlenses in a third curable material.

Abstract: The present invention provides a transparent substance formed with a plurality of continuous half-spherical convexes having a diameter of 25˜1,000 nm on its first main surface; an organic light-emitting device comprising a substrate, a first electrode, an organic material layer(s) and a second electrode, sequentially, characterized by having a plurality of continuous half-spherical convexes having a diameter of 25˜1,000 nm on the underside of the substrate that does not contact the first electrode and/or the upside of the second electrode that does not contact the organic material layer; and a method for preparing same using a porous aluminum oxide layer forming process.

Abstract: Holographic data storage media having a sandwiched construction are described in which a holographic recording material is sandwiched between two substrates. The holographic media formulation is often formed of two or more components mixed to obtain a homogeneous formulation. The holographic media formulation may include two or more components which are mixed together prior to injection between the substrates. Curing of the holographic media formulation is substantially avoided during mixing, yet accelerated after the formulation is injected between the substrates. Accordingly, the system and techniques can be used to improve the large scale manufacturability of such media by allowing for fabrication of such media within reasonable cycle times, such as less than one minute, while adhering to stringent requirements for optical clarity and parallelism.

Abstract: A process for transferring a coating onto at least one optical surface of a lens blank which comprises: providing a lens blank having at least one geometrically defined surface; providing a support having an internal surface bearing a coating and an external surface; depositing on said geometrically defined surface of said lens blank or said coating a pre-measured amount of a curable glue; moving relatively to each other the lens blank and the support to either bring the coating into contact with the curable glue or bring the curable glue into contact with the geometrically defined surface of the lens blank; applying a sufficient pressure onto the external surface of the support so that the thickness of a final glue layer after curing is less than 100 micrometers; curing the glue; and withdrawing the mold part to recover the lens blank with the coating adhered onto its geometrically defined surface.

Abstract: A method of machining a surface of a workpiece is accomplished by bringing a cutting tool into contact with the surface of the workpiece and for at least one cutting pass, i, causing relative movement between the cutting tool and the surface of the workpiece along a path in the surface of the workpiece. The path is in the nature of a mathematical function defined over a segment, C, of a coordinate system and characterized by a set of nonrandom, random or pseudorandom parameters selected from the group consisting of amplitude, phase and period or frequency.

Abstract: A mold for a zonal optical element. The mold includes a circular portion at the mold side corresponding to the circular portion possessed by the zonal optical element; at least one zonal surface at the mold side corresponding to the zonal surface possessed by the zonal optical element; and at least one corner portion between said boundary portion at the mold side and said zonal surface at the mold side wherein said corner portion is in a sharpened state formed by bringing a raked surface of a tip into contact with a portion a portion corresponding to said boundary wall surface.

Abstract: The present invention includes molds for forming ophthalmic lenses, such as contact lens. In particular, the present invention relates to apparatus, molds and methods for fashioning mold parts used to fashion an ophthalmic lens which includes cooling a mold structure used to fashion a mold part prior to depositing a molten material into the mold structure.

Abstract: An optical article, having an almost complete isotropy and dimensions equal to or lower than 500 ?m, is prepared in which the sol-gel procedure comprises a preliminar step wherein the mould is cool filled with a sol containing the interesting oxide precursors, the sol gelation, the gel drying, the removal of gel from the mould and the final miniaturization of the dried gel. The optical article can be used for optic telecommunications.

Abstract: An antiglare film producing method of film production by surface embossing to polymer film is provided. The polymer film includes a support of triacetyl cellulose, and an anti-reflection layer overlaid thereon. An embossing roller is used for surface embossing to a front surface of the support or a surface of the anti-reflection layer. In the film producing method, the embossing roller is produced according to electrodischarge machining (EDM). A surface of the embossing roller has an arithmetic average roughness Ra of 0.3-1.0 micron, and has a protruding and retreating pattern with an average cycle length RSm of 5-30 microns.

Abstract: The invention provides molds and mold inserts useful in the production of contact lenses. In particular, the invention provides high optical quality molds and inserts useful for manufacturing silicone hydrogel contact lenses.

Abstract: Retroreflective articles having cube corner elements are disclosed, with the dihedral angle errors of the cube corner elements selected to limit the visibility range of the retroreflective article. Also disclosed are methods for making the cube corner elements and the retroreflective articles.

Abstract: The present invention provides an optical member having excellent anti-reflection properties, capable of being produced inexpensively as compared with conventional optical members having anti-reflection properties and of being mass-produced with quality kept constant. An optical member 1 has a plane of incidence 3 and a plane of emergence 5. The plane of emergence 5 has, as an optical element, prisms 2 by which the optical path of incident light (see symbol X) is changed. The plane of incidence 3 has a plurality of minute concavities 4 (see FIG. 2) by which reflection of incident light is prevented.

Abstract: A surface-modified fibrous material is provided for incorporation in a thermoplastic matrix to form a fiber-reinforced composite article. Good binding between the fibrous material and the thermoplastic matrix is achieved through the presence of finely roughened surfaces on the fibers of nanoparticles of an inorganic material. Such nanoparticles are provided from an alkaline aqueous size composition containing the nanoparticles dispersed therein (as described). The fibrous material may be provided in continuous or discontinuous form. In a preferred embodiment glass fibers are initially provided in continuous form followed by cutting into discontinuous lengths and drying with the retention of the nanoparticles on the surfaces of the fibers. The surface-roughened fibrous material is incorporated in a thermoplastic matrix as fibrous reinforcement with the application of heat whereby the thermoplastic matrix is rendered melt processable. In preferred embodiments injection or compression molding is utilized.

Abstract: A method of producing a mold for use in duplicating a light diffusion sheet is provided. The method includes a step of conducting sand blasting for blasting abrasive material from a blast gun to a surface of a mold base material to form unevenness in the surface of the mold base material, wherein the abrasive material is blasted to the surface of the mold base material at a blast angle of less than 90°.

Abstract: A system and method for forming a polymeric molding. A mold component includes a transmissive portion for passing curing energy such as UV light into the mold cavity. A masking collar is engaged around the transmissive portion to block curing energy from exposing and curing polymeric material outside of the region underlying the transmissive portion.

Abstract: An optical sheet and a method for fabricating the optical sheet, wherein a diffusion pattern is formed to diffuse and condense light. The optical sheet includes a prism pattern having a plurality of mountains and ravines to condense light generated from a light source and a plurality of diffusion patterns irregularly formed on the prism pattern to diffuse the light.

Abstract: A system and method for forming a polymeric molding. A mold component includes a UV-absorptive material for preventing undesired reflection or transmission of curing energy within the mold cavity, thereby providing more precise control of the edge geometry of the molding.

Abstract: A retroreflective structure includes a retroreflective sheeting having an array of transparent prisms formed into pairs of prisms. Each prism includes a base aperture and three intersecting lateral faces meeting at an apex. Each of the lateral faces includes a base edge which forms a portion of the perimeter of the base aperture. The base edge of each lateral face intersects the base edge of a contiguous lateral face to form a base point, the first face of at least one prism in the array including a first face first planar surface and a first face second planar surface. The first face first planar surface and the first face second planar surface are contiguous along an edge having a first and second end points, wherein the apex, the first end point, and a first base point are coplanar and form a continuous edge from the first base point to the apex.

Abstract: A micro-lens array and manufacturing method. A hybrid micro-lens in which a refractive lens and a diffraction lens are formed includes: a refractive lens; a first ultraviolet hardening material which is bonded on a curved surface of the refractive lens to form an aspheric surface; a support substrate including a concave portion into which the refractive lens is inserted and supported; and a diffraction lens which is formed at a position corresponding to the refractive lens disposed on the support substrate.

Abstract: The present invention provides an optical element array that enables lens mounting at low cost and high precision, a display device enabling stereoscopic display using the optical element array, and a method of manufacturing the display device. A lens sheet of the present invention is configured by a plurality of unit lenses and a non-periodic flat part, the non-periodic flat part functioning as a lens reference mark for positioning. A display device is configured using the lens sheet such that the non-periodic flat part of the lens sheet overlaps a positioning mark of a display panel. Since the non-periodic flat part serving as the lens reference mark is arranged on the positioning mark, observation shift of the positioning mark due to lens effect in time of alignment does not occur, and high precision alignment is realized.

Abstract: A method for producing an aspherical structure according to the invention includes the steps of: forming a layer on a surface of a substrate so that the layer exhibits an etching rate distribution in a direction perpendicular to the surface of the substrate; forming a mask having a predetermined opening shape on the surface of the layer; and etching the layer to thereby form at least one aspherical concave portion. When each concave portion is used as a molding tool so that a resin with which the concave portion is filled is solidified and removed from the concave portions an aspherical lens array can be formed accurately.

Abstract: A method of fabricating a light-guide plate includes preparing an upper mold frame having an inclined inner surface and a lower mold frame having a space therein, preparing a micro pattern plate having a surface including one of a plurality of grooves and a plurality of protrusions formed using photolithographic processes, inserting the micro pattern plate into the space of the lower mold frame, the surface of the micro pattern plate facing the inclined inner surface of the upper mold frame, positioning the upper and lower mold frames together, and injecting light-guide plate forming material into a space between the upper and lower mold frames.

Abstract: Devices, systems, and methods for producing ophthalmic lens molds and molded ophthalmic lenses are described. The present devices, systems, and methods provide venting of gases produced during injection molding of ophthalmic lens molds. With the present devices, systems, and methods, improvements in mold quality, lens quality, mold quality consistency, and lens quality consistency can be achieved compared to existing injection molding devices, systems, and methods. An optic power insert bushing is described and includes a venting system that directs gas from a first end of the bushing toward a second end of the bushing. The gas is directed between an optic power insert and an inner sidewall surface of a bushing bore in which the optic power insert is located. The bushing or bushings, and optic power inserts, can be provided as components of an ophthalmic lens mold injection system. Methods of making and using the vented bushings are also described.

Abstract: A method of making an array (18) of aberrated optical elements (20). The method comprises the steps of providing a substrate having a first surface with forming elements thereon, and controlled working a localized region on the first surface of the substrate. The controlled working is of a magnitude sufficient to aberrate one or more of the forming elements in an affected site surrounding the localized region.

Abstract: The present invention includes methods and appartus for forming a biomedical device, such as an ophthalmic lens, wherein the biomedical device is formed with a mold part which is water soluble.

Abstract: A method for manufacturing ophthalmic lenses, e.g. contact lenses, in particular soft contact lenses, comprises the steps of molding in a high volume manufacturing process a plurality of lenses (CL) having different properties, and transferring the respective molded lenses (CL) that have the same properties to a respective intermediate buffer (1;1a) so as to store therein a bulk of lenses (CL) having the same properties.

Abstract: The present invention provides a process for producing a polymer optical waveguide, comprising the steps of: preparing a mold comprising a concave portion; bringing a substrate into contact with the mold, filling the concave portion with a core-forming curable resin; curing the core-forming curable resin in the concave portion; removing the mold from the substrate; and forming a clad layer on the substrate; wherein the mold comprises a cured resin layer and a reinforcing member, the cured resin layer has the concave portion, the reinforcing member has an introduction portion which communicates with the concave portion and an injection inlet which communicates with the introduction portion, and a discharge portion which communicates with the concave portion is provided in the reinforcing member, the cured resin layer and/or a space between the cured resin layer and the reinforcing member, and a resin injecting device which is used in the process.

Abstract: A method of performing imprint lithography of a surface substrate includes a stamper having a thin lubricant coating thereon to facilitate release of the stamper from the imprinted surface to reduce degradation of image replication. Embodiments of the invention include stampers suitable for use in patterning servo information on magnetic recording media having a lubricant coating of from about 1 nm to about 20 nm.

Abstract: An adjustable mold includes a distortable boundary, a flexible membrane, and a pressurizer, and method of use thereof. Pressure is applied to the flexible membrane, which causes the membrane to distort over the boundary. The shape of the boundary and the distortion of the flexible membrane control the optical characteristics of a lens resulting from the application and curing of a molding composition placed on the flexible membrane or to cast other items having variable shapes determined in part by the flexible membrane. In addition, a mold edge is used to allow casting in predetermined shapes, reducing need for grinding or edging. Visual and emission device calibration features used in conjunction with calibration reference images allow uniform selective distortion of the flexible membrane.

Abstract: A process for fabricating a mold for an aspherical microlens having a desired aspherical and smooth surface, the lens having an effective diameter of 1 mm or smaller and a thickness of 0.5 mm or greater. A double-layer mask layer is formed on a single crystal silicon substrate, and anisotropic etching and isotropic etching are carried out using a first mask layer so as to form a concave portion that is a little smaller than the size of a desired microlens mold. Isotropic etching is then carried out using a second mask layer so as to enlarge the concave portion, thereby obtaining a microlens mold having desired dimensions.