Abstract: The present invention is directed to a 3D-printed tire segment model having a tread portion comprising a plurality of grooves, ribs and/or tread blocks, and a plurality of blades extending out of the ribs and/or tread blocks, wherein the tire segment model is made of a 3D-printed polymer. Moreover, the present invention is drawn to a method of making a tire mold segment, including the step of 3D-printing the above tire segment model with a polymer.

Abstract: The high straightness arrow in the present invention is designed to improve the straightness of the archery arrow by adopting new manufacturing technique and method. Chamber and post are made of dissimilar metals and the chamber includes a wall that creates an external housing and defines an internal airspace. Once the post with shaft is positioned through chamber, nuts are tightened securely, forming an assembly, to straighten post. Due to the different coefficients of thermal expansion of chamber and post, when they are heated simultaneously, the chamber expands more than the post, creating a natural tension along post which results in a near perfectly straight shaft. As the assembly cools, the post and chamber return to their original length, yet the shaft retains its straightened form and thus this manufacturing process yields an arrow shaft that is straighter than shafts made of the same materials but with a traditional manufacturing technique.

Abstract: A mould for forming a wind turbine blade is formed in two halves, each half 1a comprising a sandwich structure of a perforated outer layer, an inner aluminium honeycomb structure and an inner impermeable heat-conducting layer. An article in the form of a mat of glass fibre impregnated with epoxy resin is placed in the mould. A supply chamber 6 supplies heated pressurised air to the mould which passes into the honeycomb core of the mould through the perforated outer layer, and back through the outer layer into two exhaust chambers 7. A row of supply conduits 13 and exhaust conduits 16 connect the exhaust chambers 7 to the supply chamber 6. The air in each conduit 13, 16 is heated by a respective heat exchanger 18 supplied with heated water 9. The heated air cures the epoxy resin, and the mould is then cooled by supplying cold water to the heat exchangers 18, which, in turn cools the air supplied to the mould.

Abstract: A method and system for compression molding a dual core of a golf ball is disclosed. The method may include a first cycle in which a top mold plate, a middle mold plate, and a bottom mold plate may be used to compression mold concave shells. During the first cycle, the top mold plate and the bottom mold plate may be held at a first temperature T1 and the middle mold plate may be held at a second temperature T2. During the first cycle, the mold plates may be pressed together with a first pressure P1 for a first time t1. A second cycle may include compression molding the concave shells about a solid core. During the second cycle, the top mold plate and the bottom mold plate may be held at the first temperature T1 and pressed together with a second pressure P2 for a second time t2.

Abstract: An over-indexed, optionally cross-linked thermoplastic polyurethane elastomer. Also, the method of making the elastomer, and articles, including golf balls, comprising the elastomer.

Abstract: A method of preparing a green tire innerliner, the method comprising mixing one or more vulcanizable rubbery polymers, less than 0.75 parts by weight zinc oxide, less than 0.75 parts by weight magnesium oxide, and less than 0.75 parts by weight sulfur, per 100 parts by weight rubber, to form a vulcanizable mixture and extruding the mixture to form a green tire innerliner.

Abstract: The present invention relates to a friction transmission belt having a friction transmission part, in which the friction transmission part is formed of a rubber composition containing an ethylene-?-olefin elastomer, a mineral-based filler and a surfactant.

Abstract: The present invention relates to a sheet for forming a hard coating and a method of formation thereof. The present invention can provide a transfer material or a surface protection sheet having a high refractive index and superior physical properties, such as hardness, friction resistance, abrasion resistance, chemical resistance, transparency, luster, and the like, for forming a hard coating on the surface of various molded products, including resin molded products or wood products, and a method for forming a hard coating from such transfer material or surface protection sheets.

Abstract: A method of forming a midsole includes the steps of placing a first mold member and a second mold member in contact with one another, injecting a first material into the first mold member to form first and second portions of a midsole preform, positioning the first and second portions in a third mold member of a second mold assembly; placing a second material in the third mold member; placing the third mold member and a fourth mold member in contact with one another, subjecting the second material and the first and second portions to heat to form a midsole preform, placing the midsole preform in a fifth mold member, placing the fifth mold member and a sixth mold member in contact with one another; and subjecting the midsole preform to heat and pressure to form a midsole.

Abstract: Techniques and apparatus for providing a flexible shape low volume autoclave are disclosed. In one embodiment, an autoclave includes an elongated pressure vessel that is sealed on both ends and has a circumferential joint between a first portion and a second portion. The autoclave further includes the portions defining an interior configured for accepting an elongated part, the joint being configured to create an angle between the portions and further creating an opening with a seal, the opening facilitating an insertion of the part into the interior, and the seal enabling pressurization of the interior.

Abstract: A rim 58, 83 of a post cure inflator 60 can be changed in an easy and safety manner, while the amount of energy consumption is reduced. A inflator body 61 having the lower rim 58 can be located at a lower position, and the upper rim 83 can be moved downward to a lower position. Thus, the lower rim 58 and the upper rim 83 can be changed at the lower position in response to the change of the type of the tire to be manufactured, whereby the changing operation is made easy and safety. Further, the upper rim 83 moves upward. With this configuration, a vulcanized tire T having a heavy weight only moves in a front and rear direction while being supported by the inflator 61(lower rim 58), whereby the amount of energy consumption can be reduced easily.

Abstract: A durable, injection moldable, thermoplastic elastomer that has the favorable resilience, feel, spin, barrier, and UV stability performance attributes is disclosed herein. An OBC grafted with silane provides a good cover shear durability (cut/tear/abrasion resistance). This invention combines the benefits of OBCs and silane crosslinking technology to yield a golf ball cover with a desirable combination of properties.

Abstract: A golf ball including a core and a cover including a thermoplastic inner cover layer having a material hardness of 60 to 80 Shore D; a thermoset outer cover layer comprising a castable polyurea and having a material hardness of 20 to 60 Shore D; and a thermoset intermediate cover layer disposed between the inner and outer cover layers and having a hardness substantially the same as the inner cover layer hardness and greater than the outer cover layer hardness. The inner cover includes one or more high- or low-acid ionomers and, optionally, a maleic anhydride modified polyolefin. The intermediate layer is formed from a castable liquid polybutadiene rubber.

Abstract: A method of forming a chemical mechanical polishing pad. The method includes polymerizing one or more polymer precursors and forming a chemical-mechanical planarization pad including a surface, forming grooves in the surface defining lands between the grooves, wherein the grooves have a first width, and shrinking the lands from a first land length (L1) at the surface to a second land length (L2) at the surface, wherein the second land length (L2) is less than the first land length (L1) and the grooves have a second width (W2) wherein (W1)?(X)(W2), wherein (X) has a value in the range of 0.01 to 0.75.

Abstract: In a method for producing a pneumatic tire, a vulcanizing step of heating and vulcanizing, inside a mold, an unvulcanized green tire having a pair of bead regions, side wall regions extended, respectively, from the bead regions toward the outside of the tire in the radius direction of the tire, and a tread region extended and joined to an outside end of each of the side wall regions to form a tread satisfies the following: To/So=1.00 to 1.10 ??(1), and To/Ti=0.70 to 0.90 ??(2). wherein To (° C.) represents the temperature of the outside surface of the tread region in the vulcanizing step, So (° C.) represents the temperature of the outside surface of the side wall regions in the step, and Ti (° C.) represents the temperature of the inside surface of the tread region in the step.

Abstract: A process for continuous manufacturing of moisture-curable polyurethane formulations used as sealants and adhesives. The process is characterized by the fact that the reactive components are introduced independently, and without the need for a prepolymer, to a mixer. Solid or liquid raw materials can be either pre-blended or fed directly to the mixer, a twin-screw extruder, which provides the requisite energy to homogenously mix the raw materials and drive the chemical reaction. The process is designed so that the extruder barrel and screw allow variable feed addition and heat exchange down the length of the machine. This allows various operations to be performed at different points in the extruder, including reaction, dispersive mixing, distributive mixing and devolitization.

Abstract: [Problem]To provide a method for producing a polyol-crosslinking, crosslinked fluororubber product which exhibits low tack properties and significantly increased rubber hardness. [Means for Solving the problem] The method comprises pressurizing, heating, and vulcanizing a fluororubber composition to mold a vulcanized product; the fluororubber composition comprising a polyol-crosslinkable fluororubber, a crosslinking accelerator including a quarternary phosphonium salt or a quarternary ammonium salt, and a polyol crosslinking agent, the weight ratio X of the crosslinking accelerator to the polyol crosslinking agent (crosslinking accelerator/polyol crosslinking agent) being from 0.90 to 3.00 for a quarternary phosphonium salt, and being from 0.4 to 0.6 for a quarternary ammonium salt; applying a treatment solution containing the polyol crosslinking agent and the crosslinking accelerator dissohttp://reedman/Manuals/Text_Manual/Section_03.htm - 3.

Abstract: A process for curing a porous muffler preform defined by a plurality of glass fibers and a heat-curing thermoset or thermoplastic materials applied to the plurality of glass fibers is disclosed herein. The process includes the step of enclosing the muffler preform in a chamber. The process also includes the step of surrounding the muffler preform with steam. The process also includes the step of causing steam to enter the muffler preform from multiple directions.

Abstract: The invention provides a cure tool 10, the tool having a working face 11 for placing a component 20 to be cured upon, wherein the tool is provided with a channel 12 along a length of the working face of the tool. The tool may be further provided with an inflatable member 15 in a length of the channel. The invention also provides a method for curing a component, a component that has been cured by the method and an aircraft comprising one or more components that have been cured by the method.

Abstract: A process for curing a porous muffler preform defined by a plurality of glass fibers and a heat-curing thermoset or thermoplastic materials applied to the plurality of glass fibers is disclosed herein. The process includes the step of enclosing the muffler preform in a chamber. The process also includes the step of surrounding the muffler preform with steam. The process also includes the step of causing steam to enter the muffler preform from multiple directions.

Abstract: An object of the present invention is to provide a method for producing a pneumatic tire, that does not cause an air-in phenomenon between an inner liner and an insulation or carcass by preventing adhesion of an inner liner to a bladder. The method for producing a pneumatic tire according to the present invention includes the following steps. A green tire using, as an inner liner, a polymer composition in which a polymer component contains 100 to 60% by mass of a styrene-isobutylene-styrene triblock copolymer and 0 to 40% by mass of a polyamide-based polymer that contains polyamide in the molecular chain and has a Shore D hardness of 70 or less is prepared. The green tire is mounted in a mold and vulcanized while being pressurized by a bladder. The resultant vulcanized tire is cooled at 10 to 120° C. for 10 to 300 seconds.

Abstract: The present invention provides a method for producing a tire casing and a tire having improved low-heat-generation property and durability.

Abstract: The present invention is a method for producing a tire casing by vulcanizing a casing portion comprising a belt portion composed of multiple belt layers, a side portion and a bead portion, and the method includes at least one method selected from the following (a) and (b). The invention also provides a production method for a tire casing and a tire having improved low-heat-generation property and durability. Method (a) in which a rubber composition containing carbon black having a nitrogen adsorption specific surface area of from 38 to 99 m2/g as defined in JIS K 6217-2:2001, in an amount of from 40 to 60 parts by mass relative to 100 parts by mass of the rubber component therein is used as the belt wedge rubber of the belt portion.

Abstract: A method and system for making a golf ball core is disclosed. The method may generally include forming a golf ball core out of a raw core material. The golf ball core may be rapidly heated to begin curing (or vulcanizing) from the outermost surface toward the center of the golf ball core. Before curing the entire golf ball core, the golf ball core may be quenched to stop the curing process. As a result, the golf ball core may include an outer cured zone and an inner uncured zone. In this state, the golf ball core may be incorporated into a finished golf ball to be sold to consumers. Following a set of instructions provided with the golf ball, the consumer may heat the golf ball and a cure indicator to customize the properties of the golf ball core, and, thus, the characteristics of the golf ball.

Abstract: Graphite nanoplatelets of expanded graphite and polymer composites produced therefrom are described. The graphite is expanded from an intercalated graphite by microwaves or radiofrequency waves in the presence of a gaseous atmosphere. The composites have barrier and/or conductive properties due to the expanded graphite.

Abstract: A method for forming of a building panel with a surface including a thermosetting resin such that tension created during curing of the surface is reduced or eliminated.

Abstract: A method and apparatus for underwater pelletizing and subsequent drying of crystallizing polymers to crystallize the polymer pellets without subsequent heating is shown in FIG. 5. High velocity air or other inert gas is injected into the water and pellet slurry line (120) toward the dryer near the pelletizer exit (102) at a flow rate of from about 100 to about 175 m3/hour, or more. Such high-speed air movement forms a vapor mist with the water and significantly increases the speed of the pellets into and out of the dryer such that the polymer pellets leave the dryer with sufficient latent heat to cause self-crystallization within the pellets. A valve mechanism in the slurry line (150) after the gas injection further regulates the pellet residence time and a vibrating conveyor after the dryer helps the pellets to achieve the desired level of crystallinity and to avoid agglomeration.

Abstract: The present invention provides a process for producing an encapsulating material for solar cell which makes high-speed crosslinking possible and causes no blister phenomenon without significant restrictions being imposed on the conditions for molding the encapsulating material. The present invention provides a process for producing the encapsulating material for solar cell including impregnating a molded form of an ethylene copolymer with an organic peroxide in a liquid state at normal temperature which shows a decomposition temperature (a temperature at which the half-life period is one hour) of not higher than 150° C. A process for producing the encapsulating material for solar cell in which dialkyl peroxide (A) and an organic peroxide (B) selected from peroxycarbonate and peroxyketal at a ratio by weight of 10/90 to 90/10 of (A) and (B) in a liquid state impregnate the molded form of the ethylene copolymer is a preferable embodiment of the present invention.

Abstract: A method of forming a midsole includes the steps of placing a first mold member and a second mold member in contact with one another, injecting a first material into the first mold member to form first and second portions of a midsole preform, positioning the first and second portions in a third mold member of a second mold assembly; placing a second material in the third mold member; placing the third mold member and a fourth mold member in contact with one another, subjecting the second material and the first and second portions to heat to form a midsole preform, placing the midsole preform in a fifth mold member, placing the fifth mold member and a sixth mold member in contact with one another; and subjecting the midsole preform to heat and pressure to form a midsole.

Abstract: The present invention relates to novel methods and apparatus for improving the sensitivity of capillary zone electrophoresis (CZE). The invention particularly concerns devices comprising a channel that contains an in-line sol-gel column to concentrate samples being subjected to capillary zone electrophoresis, and the use of such devices to enhance the sensitivity of capillary zone electrophoresis.

Abstract: A method for manufacturing a composite material utilizes a tooling material having a desired shape. The surface of the tooling material is coated with a composite film that includes a conductive filler material. A composite composition is introduced into contact with the surface of the tooling material to form a desired shape. The composite composition is processed to produce the composite material, and the composite material has a conductive composite surface layer that includes the conductive filler material.

Abstract: A golf ball having a polymer layer that has been subjected to impregnation treatment with an isocyanate and/or isothiocyanate-containing olefin compound exhibits at least one improved golf ball attribute, such as scuff resistance or spin performance, compared with an original golf ball that has not been treated by impregnation.

Abstract: A microporous membrane made of polyolefins which comprises polyethylene (PEA) 8-60 wt. % of which is accounted for by components having a molecular weight of 10,000 or lower and in which the ratio of the weight-average molecular weight (Mw) to the number-average molecular weight (Mn), Mw/Mn, is 11-100 and the viscosity-average molecular weight (Mv) is 100,000-1,000,000 and polypropylene, and which has a content of components having a molecular weight of 10,000 or lower of 8-60 wt. %, a porosity of 20-95%, and a degree of thermal shrinkage at 100° C. of 10% or lower.

Abstract: A method for processing an interior trim component includes the steps of injecting a substrate into a cavity that is defined by a cavity surface; injecting a coating onto the substrate within the cavity; flash-heating the cavity surface; and curing the coating on the substrate. A system is also disclosed.

Abstract: Disclosed is a rubber composition containing 100 parts by weight of a rubber blend comprising 99-85 by weight % of chloroprene rubber and 1-15 by weight % of chlorinated polyethylene rubber, (A) 10 to 30 parts by weight of a polyether ester-based plasticizer having a molecular weight of 450 to 650, or (B) 10 to 30 parts by weight of both of a polyether ester-based plasticizer having a molecular weight of 450 to 900 and an ester-based plasticizer having a molecular weight 350 to 500, and 3 to 10 parts by weight of two or more aromatic amine-based antioxidants. The rubber composition can simultaneously satisfy requirements for use as, for example, an automobile grease cup material, that is, heat resistance, ozone resistance, cold resistance, and adhesion to metal or resin.

Abstract: A flexible tube comprises a tubular body made of a curable flexible material, having at least an elbow shape, and made by a double curing, the first on a straight mandrel, and the second on a shaped cylindric core, to provide the tube with a desired configuration. With respect to the conventional art in this field, the invention provides the advantage that the shaped tube made thereby is directly provided, at the end portion thereof, with the required fittings, without the need of performing auxiliary processing steps to clamp the fittings.

Abstract: A system, machine and method of forming a composite structure. The composite may be placed between a first mold half and a second mold half and heated at a first temperature, T1, and held at a first pressure, P1, wherein the first pressure is applied to the structure through the first and second mold halves. In addition, the composite may be cooled at a second temperature, T2, and held at a second pressure, P2, wherein the second pressure is applied to the composite through the first and second mold halves, wherein T1>T2 and P1<P2. The composite may also be removed from the first and second mold halves, wherein the composite has a near-net shape.

Abstract: A prepreg containing a carbon fiber [A] and a thermosetting resin [B], and in addition, satisfying at least one of the following (1) and (2). (1) a thermoplastic resin particle or fiber [C] and a conductive particle or fiber [D] are contained, and weight ratio expressed by [compounding amount of [C] (parts by weight)]/[compounding amount of [D] (parts by weight)] is 1 to 1000. (2) a conductive particle or fiber of which thermoplastic resin nucleus or core is coated with a conductive substance [E] is contained.

Abstract: Methods for cooling golf ball cores are provided. The methods involve passing a matrix of hot golf ball cores through a die plate to separate individual golf ball cores from the matrix. The die plate has a plurality of holes and each hole is sized to allow a single golf ball core to pass there through. A post-cure unit is arranged to receive the hot cores for additional curing and cross-linking. The hot, cured golf ball cores are then passed through a cooling section where high velocity air is passed over the golf ball cores to achieve the desired level of cooling. The cooling section may contain a fan assembly including an air diffuser to provide sufficient air flow coverage. The cooled golf ball cores may be delivered to a pneumatic delivery system for additional processing.

Abstract: The present invention provides a blend comprising one or more epoxy resins and a mixture which comprises 0.3 to 0.9 amine equivalent, per equivalent of epoxide of the epoxy resin used, of a hardener component a) and as hardener component b) a compound of the formula I, a process for preparing this blend, the use of the blend of the invention for producing cured epoxy resin, and an epoxy resin cured with the blend of the invention.

Abstract: A method of constructing a shaft seal assembly includes attaching a PTFE seal element to an outer metal case and disposing a bore of the PTFE seal element onto a mandrel. Then, heating the PTFE seal element while on the mandrel. Further, cooling the PTFE seal element while on the mandrel and, removing the shaft seal assembly from the mandrel. The resulting seal element provides a reliable seal against a running surface of a shaft in use, while at the same time producing low running torque against the running surface of the shaft. Further, a minimal axial push force is required to install the shaft seal assembly onto the shaft, thereby reducing the potential of damage to the seal element or inversion of the seal element during installation.

Abstract: A method for producing a rubber diaphragm, comprising: (a) preparing materials; (b) primary forming: putting a first rubber film into a lower mold cavity of a diaphragm mold, covering the film with a canvas, positioning the canvas via a mold ring, switching on a primary upper mold on a vulcanizer, pushing the mold into a center of a hot plate of the vulcanizer, and performing primary forming for 30-40 seconds under a setting temperature of 152-157° C. and holding pressure of 16-18 MPa; and (c) secondary forming and curing: taking the mold out, removing the upper mold, putting the second rubber film into a mold cavity and switching on a secondary upper mold, pushing the mold into a center of the hot plate, and performing secondary forming and curing for 5-5.5 minutes under a setting temperature of 152-157° C. and holding pressure of 16-18 MPa. A rubber diaphragm produced by this method.

Abstract: A method of making a golf ball including the steps of providing a preform including an uncured polybutadiene composition; coating the preform with a cure-altering material including a hydroquinone compound, a benzoquinone compound, a resorcinol compound, or a quinhydrone compound; curing the coated preform at a predetermined temperature to form a crosslinked golf ball core having an outer surface having a first hardness and a geometric center having a second hardness greater than the first to define a negative hardness gradient; and forming a cover layer about the core to form the golf ball.

Abstract: The present invention provides a vulcanized foamed rubber molded product which has surface smoothness equal to or higher than that of a non-foamed vulcanized rubber molded product, has excellent mechanical strength properties, compression set resistance and abrasion resistance and a non-foamed vulcanized rubber molded product which is superior in surface smoothness to a conventional non-foamed vulcanized rubber molded product and has excellent compression set resistance, mechanical strength properties and abrasion resistance, as well as a method of producing the same. The molded product of the present invention is characterized in that the amount of sulfur atoms present in the surface thereof is at least 1.2 times as high as the amount of sulfur atoms present in a cut face obtained by cutting the surface to a depth of 1.0 mm in the vertical direction.

Abstract: A process for curing a porous muffler preform defined by a plurality of glass fibers and a heat-curing thermoset or thermoplastic materials applied to the plurality of glass fibers is disclosed herein. The process includes the step of enclosing the muffler preform in a chamber. The process also includes the step of surrounding the muffler preform with steam. The process also includes the step of causing steam to enter the muffler preform from multiple directions.

Abstract: To provide the method for manufacturing the friction material for shortening the heat treatment process for completely curing the thermosetting resin in the friction material. The method includes the molding process for fixing the friction material onto a back plate, in which a raw material including a thermosetting resin is superposed onto the back plate, pressed and heated in the mold, and the heat treatment process for curing the friction material, using a pair of the heat plates provided at the back plate side and the friction material side to press the back plate surface and the friction material, and the heat plate temperature at the friction material side is between 300 and 650° C., at the back plate side is between 180 and 350° C., and the heat treatment time is between 2 and 70 minutes.

Abstract: A process producing an in-mold coated molded product. The process molds a thermoplastic resin material under a mold-clamping pressure in a mold including a fixed mold part and a movable mold part each heated at a predetermined temperature, separates the fixed mold part and the movable mold part when the molded material surface is solidified such that it is durable to a pressure of injection and flow of a coating agent, and injects the coating agent containing a thermosetting resin material between an inner surface of the mold and the molded product obtained. The process also coats the molded product surface with the coating agent as the mold is re-clamped after injecting the coating agent, takes out the molded product coated with the coating agent when the coating agent is cured such that it is neither peeled off nor cracked by opening the mold, and re-heats the molded product after taking it out.

Abstract: Process for production of post-crosslinkable thermoplastic resins by bulk-polymerizing a polymerizable composition (A) comprising (I) a monomer fluid containing a cyclic olefin (?) having two or more metathetical ring-opening reaction sites in the molecule in an amount 10 wt % or above based on the total amount of the monomers or a monomer fluid containing a norbornene monomer and a crosslinking agent, (II) a metathetical polymerization catalyst, and (III) a chain transfer agent; thermoplastic resins obtained by this process. These thermoplastic resins are free from odor due to residual monomers and are excellent in storage stability. Process for producing crosslinked resins and composite materials which comprises laminating the thermoplastic resin to a substrate and then crosslinking the thermoplastic resin.

Abstract: Finite element analysis or thermocouple probes are used to determine the state of cure for each zone of a non-uniform, thick rubber article, such as a large tire or a tread for a tire. From this knowledge of those cure-limiting zones, heat transfer elements are added to the mold to enhance the transfer of heat into these cure-limiting zones and to provide a more optimum cure. The use of heat transfer pins and/or mini-sipes are an efficient and practical means of reducing total cure time in the press and optimizing cure state without substantially affecting the performance of the article such as the tire. Reductions in cure time of 10% or more are demonstrated.

Abstract: A mold for forming, molding or welding thermoplastic tubing extends through the aperture of an apertured spool supporting an RF energized coil to inductively heat a center section of the mold. A source of air is channeled through a manifold to flow about the center section of the mold and through the space between the mold and the aperture in the spool to rapidly cool the mold. Thermal chokes on each side of the center section of the mold impede heat transfer and a heat sink connected to each thermal choke serves to dissipate any heat build up. The spool may be translated along the center section of the mold to a predetermined location commensurate with a predetermined heat profile. The mold includes a passageway extending therethrough for receiving the tubing; by appropriate dimensioning, the passageway will accommodate the use of a mandrel to support the tubing to be formed, molded or welded.