Abstract: The imprint apparatus of the present invention includes a holding unit configured to hold a mold; a particle inspection unit configured to inspect whether or not particle is present on an imprint area, in which the resin pattern is formed, of the substrate; a dispenser configured to apply an uncured resin to the imprint area; a movable unit configured to move the imprint area with respect to the holding unit; and a controller. The movable unit is capable of moving the imprint area to each of an inspection position by means of the inspection unit, an application position by means of the dispenser, and a contacting position by means of the holding unit. Also, the controller causes the inspection unit to perform inspection of the imprint area in association with the movement of the imprint area by means of the movable unit.

Abstract: A method comprising injection molding a plastic part from a polymer formulation comprising an injection moldable thermoplastic and a fluorescent compound, wherein the fluorescent compound has a decomposition temperature that establishes a maximum processing temperature for the polymer formulation. The fluorescent compound will thermally decompose to generate gaseous products causing visible bubble formation in the surface of the plastic part in response to exposure to a processing temperature that exceeds the decomposition temperature of the fluorescent compound. If the plastic part was processed without exposure to a processing temperature that exceeds the decomposition temperature of the fluorescent compound, then any fluorescent compound within the plastic part will cause the plastic part to fluoresce in response to exposure to black light. A suitable fluorescent compound may be, for example, selected from oxalates, carbamic acids, carbonic acids, diazocarbonyl compounds, and combinations thereof.

Abstract: In one embodiment, a lithography original checking method includes applying resin onto a first lithography original having a first concavo-convex pattern, hardening the resin, releasing the hardened resin from the first lithography original and producing a second lithography original having a second concavo-convex pattern corresponding to the first concavo-convex pattern, enlarging the second lithography original, detecting a defect on the enlarged second lithography original, and calculating a position of a defect on the first lithography original based on the position of the detected defect.

Abstract: In one embodiment, a method for producing a template includes applying a resin to a first template having a first concavo-convex pattern, hardening the resin, releasing the hardened resin from the first template to produce a second template having a second concavo-convex pattern corresponding to the first concavo-convex pattern, and enlarging the second template.

Abstract: There is provided a template inspection apparatus which inspects a replica template, manufactured by an imprinting method from a master template having a depression/protrusion pattern, the template inspection apparatus including: an inspection light source part which radiates inspection light of plane waves; a stage configured to dispose the master template and the replica template so as to be in close proximity with each other and be irradiated by the inspection light; and a detection part which detects light of a component transmitting through the master template and the replica template and different from the plane waves. Accordingly, a template can be inspected in a short time.

Abstract: The method for filling a liquid material, and the apparatus and the program make it possible, without changing a moving speed of an ejection device, to correct a change in ejection amount and to stabilize an application shape. The method fills a liquid material into a gap between a substrate and a work by using the capillary action. The method includes the steps of: generating an application pattern consisting of a plurality of application areas continuous to one another; assigning a plurality of ejection cycles, each obtained by combining the number of ejection pulses and the number of pause pulses at a predetermined ratio therebetween, to each of the application areas; and measuring an ejection amount at correction intervals and calculating a correction amount for the ejection amount.

Abstract: A monitor for a reciprocating tool reporting the removal of the monitor from the tool, for determination of a reason for removal, such as routine maintenance cleaning, unauthorized use of the mold to produce parts, and the like. The reason for removal can be reported to any party, including but not limited to an owner of the mold, an OEM manufacturer, a moldmaker and/or a molder.

Abstract: A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Abstract: A method for manufacturing a removable metalized conformal shield for a circuit substrate having at least one circuit component includes: forming a cast representing the circuit substrate having the at least one circuit component; preparing a metalized conformal shield using the cast; applying the metalized conformal shield to the circuit substrate; measuring an output of the circuit component of the circuit substrate; removing the metalized conformal shield from the circuit substrate; and adjusting the circuit component based on the measured output.

Abstract: A method of determining that a thermoplastic was insufficiently dried before forming into a molded plastic part. The method comprises preparing a mixture of a thermoplastic polymer and an off-gassing compound, wherein the off-gassing compound is selected to release all water of hydration in response to target drying conditions specified for the thermoplastic polymer. The mixture is dried at actual drying conditions, and then heated to reduce the viscosity of the thermoplastic polymer and allow the mixture to flow. The mixture is then made to flow into a mold to form a plastic part at a molding temperature, wherein the molding temperature will cause any remaining water of hydration in the off-gas sing compound to off-gas and form surface irregularities in the plastic part. Non-limiting examples of the off-gassing compound include hydrated metal halides and ionic hydrates.

Abstract: A multi-layered wiper for removing a product (e.g., a cosmetic product) from an applicator. The multi-layered wiper comprises a wiping body having a wiping face, an acute wiping tip, and vertical slits, formed of a first material, over-molded to a retention body, formed of another material harder than the first material. By virtue of having a multi-layered wiper comprising a wiping body, formed of a first material, over-molded to a retention body, formed of another material, harder than the first material, the multi-layered wiper is capable of providing exceptional installation characteristics, while simultaneously providing exceptional wiping characteristics.

Abstract: The invention relates to a process to make films and tapes from ultrahigh molecular weight polyethylene (UHMWPE) in the solid state. The films and tapes according to the invention have an improved thickness whereby the coefficient of variation of the thickness of the film of at most 6%.

Abstract: A method of forming a nanopore in a lipid bilayer is disclosed. A nanopore forming solution is deposited over a lipid bilayer. The nanopore forming solution has a concentration level and a corresponding activity level of pore molecules such that nanopores are substantially not formed un-stimulated in the lipid bilayer. Formation of a nanopore in the lipid bilayer is initiated by applying an agitation stimulus level to the lipid bilayer. In some embodiments, the concentration level and the corresponding activity level of pore molecules are at levels such that less than 30 percent of a plurality of available lipid bilayers have nanopores formed un-stimulated therein.

Abstract: A method of injecting laser-blocking material into a workpiece includes communicating molten laser-blocking material through the workpiece as the workpiece is subjected to at least a partial vacuum within an enclosed environment such that the partial vacuum expands any air bubbles in the laser-blocking material and transports the air bubbles out of the workpiece.

Abstract: A molding system (100), comprising: a platen assembly (102) having: (i) a mold-support face (104), and (ii) a central axis (106) extending orthogonally from the mold-support face (104); and a detection assembly (108) being positioned relative to the central axis (106), the detection assembly (108) being configured to detect, at least in part, an amount of change in orientation of the central axis (106).

Abstract: A fabricating method of a customized mask includes forming first patterns in a mold structure, forming second patterns in the mold structure using initial masks, the mold structure having the first patterns formed therein, measuring overlap failure between the first patterns and the second patterns, and fabricating customized masks by compensating for pattern positions of the initial masks based on the measuring results, wherein compensating for the pattern positions of the initial masks includes shifting positions of at least some patterns of the initial masks according to shift directions and sizes of at least some of the first patterns.

Abstract: A method for creating a replication material corresponding to the appearance of a translucent or partially translucent target material. The appearance of the target material can be measured or may be prescribed by a user. The method includes receiving by a processor optical data related to a target subsurface scattering parameter of the target material. Once the processor has received the optical or light characteristic data, the method includes determining by the processor a replication pigment concentration to replicate the appearance of the target material caused by the target subsurface scattering parameter. The processor determines this concentration based on a plurality of pigment subsurface scattering parameters corresponding to a plurality of stored pigment concentrations in the computing device. Once the replication pigment concentration has been determined, the method includes creating, physically or virtually, the replication material by combining the pigment concentration with a base material.

Abstract: A component, in particular an engine component, which has at least one mark with a predetermined three-dimensional shape for determining a stress in the component and where the component is constructed by a generative manufacturing method, is disclosed.

Abstract: Provided is a housing for a resin fluid dynamic bearing device in which deterioration with time of a fixing force for another member is mitigated and which can maintain a high bearing performance for a long period of time. The housing formed of a resin composition exhibiting a compression creep amount of 8% or less when a compressive pressure of 80 MPa is applied for 168 hours at an atmosphere temperature of 80° C., provides a sufficient fixing force for the another member fixed with a press-fitting force, for example, a bearing sleeve press-fitted into an inner periphery of the housing even after a long term use. Thus, there is no fear of fixing positions of the another member with respect to the housing being deviated and a high bearing performance is maintained for a long period of time.

Abstract: A method of preparing a medium-density polyethylene pipe comprising melting a multimodal metallocene-catalyzed polyethylene resin to form a molten polyethylene, wherein the multimodal metallocene-catalyzed polyethylene resin has a density of from about 0.925 g/ml to about 0.942 g/ml, a magnitude of slip-stick greater than about 300 psi, a stress for smooth to matte transition of greater than about 90 kPa of stress, and a shear rate for smooth to matte transition greater than about 10 s?1, wherein the magnitude of slip-stick, stress for smooth to matte transition, and shear rate for smooth to matte transition are determined by a capillary rheology test; and forming the molten polyethylene resin into pipe. A pipe prepared from a multimodal metallocene-catalyzed polyethylene resin having a density of from about 0.925 g/ml to about 0.

Abstract: An imprint apparatus includes: a support member which supports the mold; a substrate stage which supports the substrate; a detector which detects a force applied to the mold; a mechanism which forms a space for removing the mold supported by the support member, between the support member and the substrate stage, and a controller. The controller determines a release force required to detach the mold from the cured resin, based on a detection result from the detector, compares the determined release force with a first threshold value, and causes the mechanism to form the space if the determined release force is larger than the first threshold value.

Abstract: A system and method is provided for quickly and accurately creating custom-fit artificial nails by introducing a secondary shaping process to pre-made nail blanks by using thermoforming method with appropriate nail tooling. The method includes measuring a natural nail and using this information to select a matching, or, close to matching, nail blank and a mold where the nail blank is thermoformed in the mold to match substantially the size and shape of the natural nail. The options available in combining pre-made nail blanks with further thermoforming allows for accommodating a wide variety of shapes and sizes of natural nails. The system and method offers the advantage of safely producing custom-fit artificial nails, which fit properly on user's natural nails within a short period of time. The system is advantageously small and suitable for use inside a nail salon.

Abstract: The instant disclosure is directed towards methods of determining green electrode quality via electrical resistivity measurements on green electrode forms (e.g. prior to baking) The instant disclosure is directed towards methods of making electrodes, utilizing the electrical resistivity measurement(s) from green anodes to monitor and if necessary, adjust electrode processing parameters (e.g. composition, mixing parameters, forming parameters, or baking parameters).

Abstract: In a wireless communication device having a sheet-like antenna 41 and a first and second covers 42, 43 covering the antenna 41, a dielectric first rib 42a that is in contact with the antenna 41 is provided on the antenna 41 side of the first cover 42. The method for adjusting a resonance frequency is as described below. The first cover 42 on which the first rib 42a is provided is molded using a mold, a resonance frequency of the antenna 41 covered with the first cover 42 thus molded is measured, and the measured resonance frequency is compared with a predetermined frequency. The mold is changed such that the contact area between the first rib 42a and the antenna 41 is increased when the measured resonance frequency is higher than the predetermined frequency, and is decreased when the measured resonance frequency is lower than the predetermined frequency.

Abstract: According to one embodiment, a pattern formation method includes placing a master on a substrate including a concave-convex pattern, performing alignment between the master and the substrate, curing a photosensitive resin applied onto the substrate, with the pattern brought into contact with the resin, and removing the master from the resin. The performing alignment includes measuring amount of misalignment of first marks provided at least three of four corners of the shot region and performing alignment of the corners, after the alignment of the corners, measuring misalignment of a second mark, calculating a target value of amount of movement of the corners so as to minimize the amount of misalignment of the first marks and amount of misalignment of the second mark, and performing alignment between the master and the substrate so that the amount of movement of the corners is made close to the value.

Abstract: By creating a slurry of biodegradable material, forming it in a mold under a vacuum, a channel may be created in the lid which can be release-ably connected to a traditional rolled lip coffee cup, among other common liquid holding vessels but be made out of biodegradable material. The resulting lid may be elastic enough such that the lid will give to allow a complementary cup to fit into the channel to create a seal between the cup and the lids. It also will be firm enough to withstand the weight and pressure of the liquid inside the container and from pressure from consumers while using the container. The lid also may be sufficiently heat resistant to withstand desired temperatures and liquid exposure for a time long enough for a consumer to enjoy the contents of the container but also be biodegradable.

Abstract: An Apparatus for heating plastic preforms, with a transport device which transports the plastic preforms along a predefined transport path, wherein the transport device has a plurality of holding elements for holding the plastic preforms, with at least one heating device which heats the plastic preforms transported by the transport device. The heating device has a movable wall element which is arranged for at least part of the time below the transport path of the plastic performs. The apparatus also includes a detection device which detects an incorrect position and/or a falling of at least one plastic preform in relation to the holding element holding this, as well as a control device which initiates a movement of the wall element on the basis of an incorrect position and/or falling of the at least one plastic preform detected by the detection device.

Abstract: A method for use in forming a molded part includes providing a mold having a cavity and a movable pin, injecting a moldable material into the cavity, biasing the movable pin to maintain an end of the movable pin in contact with the moldable material in the cavity during the curing of the moldable material and until the moldable material is cured, and monitoring movement of the biased movable pin during curing of the moldable material in the mold. Also disclosed is a sensor engageable with an end of a movable pin of a mold for monitoring the forming of a moldable part, and systems employing the same.

Abstract: A method comprising: a) determining the bow (28) in the extension direction of one or more linear paths on an outer surface or outer surfaces (11,13,14,16) of an extruded ceramic part (10) so that maximum extrusion direction bow (28) of the one of more linear paths or outer surfaces (11,13,14,16) may be determined of the extruded ceramic greenware part (10); b) identifying the linear path on the outer surface or the outer surfaces (11,13,14,16) having maximum convex bow; c) placing the greenware part (10) on a carrier with the linear path on the outer surface or the outer surface location having the maximum convex shape in contact with the carrier; and d) processing the greenware part (10) while disposed on the carrier with the linear path on the outer surface or the surface having the convex shape on the carrier, such that the bow (28) is reduced as a result of the process.

Abstract: The invention relates to a method for the generative production of a component (2) and to a device for carrying out such a method, having the following steps: applying a material layer with a constant layer thickness; solidifying a region of the material layer according to a component cross section; generating an eddy-current scan of the solidified region, a scan depth corresponding to a multiple of the layer thickness; determining a material characterization of the solidified region taking into consideration a previous eddy-current scan of solidified regions of lower-lying material layers; and repeating the steps until the component (2) is assembled. An electric material characterization of each individual layer is determined using a recursive algorithm of individual measurements (monolayer by monolayer), and thus the entire component is tested step by step completely in a highly resolved manner.

Abstract: The invention disclosed apparatuses and methods to do nanoimprint lithography using a deformable mold. Generally, the apparatus has a chamber with a transparent section on its top wall, which is capable of vacuuming and pressurizing. The deformable mold fixed firmly onto a hollow mold holder around its full periphery is attached to top inner surface of the chamber and positioned underneath the transparent section. The central area of the mold is freely accessible from underneath through the opening of the mold holder. An enclosed volume referring to mold mini-chamber is formed between the mold/holder and top wall of the chamber. Inside chamber, a stage assembly is installed. A chuck to vacuumly hold a substrate is mounted on top of the stage assembly. At beginning of the imprinting, the substrate with a layer of resist is positioned underneath the mold at a predetermined gap between them. Then, the substrate is moved up to contact with the mold either under vacuum or under atmosphere.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: The invention relates to a method for producing of a form part, especially of a plane thin-walled fiber composite part, in a mould (1), comprising the steps: a) Providing of the mould (1), wherein the mould (1) comprises a cavity (2) with a nominal form volume (V) for inserting of a reactive mixture, wherein the cavity (2) is delimited by at least one cavity wall section (3) which is elastically deformable during the inserting of the reactive mixture and wherein the modulus of compressibility (K) of the cavity (2) is between 2,000 bar and 10,000 bar; b) Inserting of the reactive mixture into the cavity (2), wherein the reactive mixture is inserted with such a pressure into the cavity (2) so that the cavity volume is increased during the insertion of the reactive mixture due to elastic deformation of the at least one cavity wall section (3) above the nominal form volume (V); c) Letting solidify of the reactive mixture in the cavity (2); d) Demoulding of the finished form part from the mould (1).

Abstract: Processes for making press-in-place (PIP) gaskets. Representative components with gasket cavities (grooves) are prepared and the cavities are filled with a curable molding material. Once the molded gaskets are hardened, they are removed from the cavities. The molded sample gaskets are then measured, preferably by a laser scanner, and drawings are prepared based on the measurement data. Appropriate tooling is then created and the gaskets are produced.

Abstract: A method of and system for recirculating a fluid in a particle production system. A reactor produces a reactive particle-gas mixture. A quench chamber mixes a conditioning fluid with the reactive particle-gas mixture, producing a cooled particle-gas mixture that comprises a plurality of precursor material particles and an output fluid. A filter element filters the output fluid, producing a filtered output. A temperature control module controls the temperature of the filtered output, producing a temperature-controlled, filtered output. A content ratio control module modulates the content of the temperature-controlled, filtered output, thereby producing a content-controlled, temperature-controlled, filtered output. A channeling element supplies the content-controlled, temperature-controlled, filtered output to the quench chamber, wherein the content-controlled, filtered output is provided to the quench chamber as the conditioning fluid to be used in cooling the reactive particle-gas mixture.

Abstract: Extrusion systems and methods with temperature control are disclosed. The ceramic batch material is flowed through a front section wherein the temperature of the batch material is locally adjusted through its perimeter at multiple locations. The temperature-adjusted ceramic batch material is then extruded through the extrusion die to form the extrudate. Temperatures of the extrudate at multiple outer surface locations having different azimuthal positions are measured. The temperature adjustment of the ceramic batch material is then controlled in a first feedback loop to control the shape of the extrudate based on the measured outer surface temperatures. The front section can also be cooled using a second control loop.

Abstract: A method for green-to-fired shrinkage control in honeycomb ceramic article manufacture, including: measuring, prior to mixing, the particle size distribution properties of at least one fine particle size graphite pore former ingredient of a provided ceramic source batch mixture; calculating the expected shrinkage of the green body to the fired ceramic article based on the measured particle size distribution properties of the at least one fine particle graphite pore former; making the honeycomb ceramic article; measuring the shrinkage of the resulting fired honeycomb ceramic article; and adjusting the ceramic source batch mixture in a subsequent batch material schedule, as defined herein, wherein the adjusted ceramic source batch mixture provides finished honeycomb ceramic articles having controlled green-to-fired shrinkage.

Abstract: A method for compacting powdery compositions wherein the composition is compacted down to a reduced volume and the composition is then maintained at constant volume until the solid compact product is obtained.

Abstract: It is the object of the present invention to provide a method of controlling a pellet mill, said pellet mill comprising—a number of rollers (2,3,4),—a cylindrical die (1) provided with perforations, said rollers (2,3,4) being mounted inside said cylindrical die (1) for pressing material to be pelletized through said perforations,—an adjustment mechanism (5,6,7) for adjusting the distance between the rollers (2,3,4) and the die, (1)—a drive mechanism (M4) for rotationally driving said die (1) and said rollers (2,3,4), said method of controlling comprising the steps of—providing a measurement (8,9,10,11,12,13,14) of a parameter (x,y,z, W1,W2,W3,W4), said parameter indicating if an overload of the pellet mill is arising, and—in case of such indication being detected, reducing the load on the pellet mill by suitable counter-measures.

Abstract: A method for thermally processing and curing unprocessed components within a thermal processing and consolidation system which includes upper and lower chamber assemblies configured to couple to one another and a first tool, the method including positioning the first tool on the lower chamber assembly moving the lower chamber assembly relative to the upper chamber assembly and coupling the upper chamber assembly and the lower chamber assembly to form a plenum, thereby completely enclosing the first tool in the plenum, the plenum operable to maintain a pressurized and/or temperature controlled environment about the first tool, providing services to the first tool and the plenum via a service interface, and thermally processing and curing the first set of unprocessed components within the first tool wherein the services are supplied to the first tool as directed by a set of process parameters.

Abstract: Laser scanning systems and methods are disclosed herein that can provide quick and efficient measurement of extruded ceramic logs, particularly related to log shape, during manufacture. Two two-dimensional laser scans from respective laser scanners are performed and the resulting laser scan data is combined to form a three-dimensional surface shape measurement of the ceramic log. The systems and methods disclosed herein enable a non-contact measurement of the extruded ceramic log, which reduces the risk of physically damaging the log. The measurement results can be used to adjust the extrusion process of the extruder that forms the extruded ceramic logs.

Abstract: A consumable material and sensor assembly for use in an additive manufacturing system, the consumable material comprising an exterior surface having encoded markings that are configured to be read by the sensor assembly, where the consumable material is configured to be consumed in the additive manufacturing system to build at least a portion of a three-dimensional model.

Abstract: A method and apparatus of controlling commencement of an injection of a melt stream of moldable material from an auxiliary injection unit. A sensor is placed in an injection molding system to sense a condition related to an injection of a first melt stream of a first moldable material provided by a primary injection unit. Commencement of a second melt stream of a second moldable material from the auxiliary injection unit is initiated upon the sensed condition related to the injection of the first melt stream being detected at a preselected value. The sensed condition may be a pressure, velocity or temperature of the first melt stream as provided by a direct sensor, a force or strain on a hot runner component as provided by an indirect sensor or the occurrence of a function of the injection molding system as provided by a functional sensor.

Abstract: An extrudate transport apparatus comprises a free floating roller assembly, wherein the roller assembly controls a rotational pitch of a cylindrical green ceramic extrudate as the green ceramic extrudate moves longitudinally from a first location to a second location within the extrudate transport apparatus. The free floating roller assembly has a predetermined effective weight and comprises a contact roller having a deformable outer surface for frictionally contacting an outer surface of the green ceramic extrudate in motion adjacent thereto, while maintaining a constant contact force upon said green ceramic extrudate.

Abstract: An extruder or other tool head of a three-dimensional printer is instrumented to detect contact force against the extruder, such as by a build platform or an object being fabricated. The tool head may also be instrumented to detect deflection forces and the like acting on the tool that might indicate an operating error. The resulting feedback data can be used in a variety of ways to control operation of the three-dimensional printer during fabrication or diagnostics.

Abstract: Fabricating a blade by 3D weaving a preform that is to be impregnated with resin. The visibility of the cut ends of certain yarns of the preform, e.g. the warp yarns, is accentuated in order to cause curved lines to appear, and the configuration of these curved lines is compared with a reference configuration in order to shape the preform properly.

Abstract: A method and apparatus for feeding a polyurethane mixture suitable to form a thermally insulating layer inside hollow bodies, such as hollow walls of a refrigerator cabinet, freezer, display counter or insulating panel. A polyurethane mixture resulting from chemically reactive components, supplied by a high-pressure mixing device, is injected into a cavity of a hollow body extending in a horizontal plain. The mixture is injected at a first flow-rate and a first injection speed, to be poured into a first deposition zone farthest from the injection point. Subsequently, the flow-rate and the injection speed of the polyurethane mixture are gradually reduced in a controlled manner, to be poured in successive deposition zones towards the injection point of the polyurethane mixture, along a distribution strip, allowing the injected mixture to spread out throughout the cavity of the hollow body along isometric expansion lines.

Abstract: A method of drying casted slurries that includes calculating drying conditions from an experimental model for a cast slurry and forming a cast film. An infrared heating probe is positioned on one side of the casted slurry and a thermal probe is positioned on an opposing side of the casted slurry. The infrared heating probe may control the temperature of the casted slurry during drying. The casted slurry may be observed with an optical microscope, while applying the drying conditions from the experimental model. Observing the casted slurry includes detecting the incidence of micro-structural changes in the casted slurry during drying to determine if the drying conditions from the experimental model are optimal.

Abstract: A system and method of calibrating optical measuring equipment includes optically measuring discrete objects of a first known predictable pattern from a calibration apparatus, wherein the first known predictable pattern is a bit pattern. A recording surface optical reader is calibrated based on the optically measuring. Using the first known predictable pattern, contamination is filtered from the results of the optically measuring.

Abstract: Partitioning control of the wet end and dry end, by introducing estimates of physical properties such as dry weight: and percent ash at the wire, allows for machine direction (MD) controls to continue during loss of scanner measurements. A mathematical model estimates the controlled, variables, such as dry weight, basis weight, and ash percent at the wire, and these estimated values are then controlled. When scanner measurements resume, parameters in the model are recursively updated to compensate for any model errors and ensure an accurate model. MD controls consist of a cascade set-up where the estimated wire-dry weight or wire basis weight and estimated wire ash percent are controlled by manipulating stock flow and addition of filler to stock. When scanner measurements are available, they become the downstream variables in the cascade control and are controlled by manipulation of the setpoints for the estimated wire weight and ash.