Stereolithographic Shaping From Liquid Precursor Patents (Class 264/401)
  • Patent number: 12195718
    Abstract: A high-throughput, three-dimensional microelectrode array for in vitro electrophysiological applications includes a 3D printed well plate having a top face and bottom face, and a plurality of culture wells formed on the top face of the well plate. Each culture well includes a plurality of vertical microchannels on the top face and microtroughs formed on the bottom face and communicating with the microchannels. A conductive paste fills the microtroughs and the microchannels and forms self-isolated microelectrodes in each culture well and conductive traces that communicate with the self-isolated microelectrodes.
    Type: Grant
    Filed: June 16, 2021
    Date of Patent: January 14, 2025
    Assignee: UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION, INC.
    Inventors: Swaminathan Rajaraman, Avra Kundu, Adam Rozman, Jorge Manrique Castro
  • Patent number: 12179381
    Abstract: A print head for printing three-dimensional structures made of concrete and a method used to deposit layers of concrete material one on top of the other. The print head is configured to be moved in space and to deposit individual layers of a concrete material, which forms the structure to be produced, one on top of the other. The print head includes a feeder configured to provide the concrete material, a conveying device configured to receive the concrete material from the feeder and to convey it, a shaping section configured to be filled with the pressurized concrete material and to define lateral dimensions of the layer to be deposited, an exit section pointing in a direction opposite to a feed direction of the print head, and an exiting prevention section configured to prevent the concrete material from exiting in the feed direction of the print head.
    Type: Grant
    Filed: October 8, 2019
    Date of Patent: December 31, 2024
    Assignee: B.T. innovation GmbH
    Inventors: Felix Von Limburg, Ingo Heesemann
  • Patent number: 12172373
    Abstract: The invention provides devices, systems, and methods for 3D printing. The invention employs slurries of particles or a solute in a carrier fluid, which may be a liquid or gas, in printing. The use of a slurry is advantageous in allowing for printing in any orientation.
    Type: Grant
    Filed: November 25, 2020
    Date of Patent: December 24, 2024
    Inventor: Steven Lubbe
  • Patent number: 12173310
    Abstract: The present disclosure provides compositions and methods for producing hydrogel matrix constructs. Methods of using hydrogel matrix constructs for tissue repair and regeneration and for the oxygenation of red blood cells are also disclosed.
    Type: Grant
    Filed: July 3, 2023
    Date of Patent: December 24, 2024
    Assignee: WILLIAM MARSH RICE UNIVERSITY
    Inventors: Jordan Miller, Anderson Ta, Bagrat Grigoryan
  • Patent number: 12168254
    Abstract: A method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a filter, first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may manufactured using an additive manufacturing process and may include an integrated ceramic filter. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.
    Type: Grant
    Filed: October 25, 2021
    Date of Patent: December 17, 2024
    Assignee: General Electric Company
    Inventors: Xi Yang, Michael Cole, Michael Brown, Gregory Terrence Garay, Tingfan Pang, Brian David Przeslawski, Douglas Gerard Konitzer
  • Patent number: 12162074
    Abstract: The present disclosure relates to systems and methods for performing large area laser powder bed fusion (LBPF) to form a plurality of layers of a 3D part in a layer-by-layer fashion using meltable powder particles. In one implementation the system makes use of a first light source, which may be a diode laser subsystem, for generating a first light pulse of a first duration. The first light is used to preheat a substrate underneath a new layer of powder particles, wherein the substrate is formed from a previously fused quantity of the powder particles. A second light source, which may be a pulse laser, generates a second light pulse subsequent to the first light pulse. The second light pulse has a second duration shorter than the first duration by a factor of at least about 10, and fully melts the new layer of powder particles in addition to the substrate, to achieve a smooth printed layer. The wavelength of the first light pulse also differs from a wavelength of the second light pulse.
    Type: Grant
    Filed: October 4, 2021
    Date of Patent: December 10, 2024
    Assignees: Lawrence Livermore National Security, LLC, Seurat Technologies, Inc.
    Inventors: Saad A. Khairallah, John Roehling, Yiyu Shen, Andrew James Bayramian, Ning Duanmu, James A. Demuth
  • Patent number: 12162213
    Abstract: The invention relates to an additive manufacturing process for producing a silicone elastomer item. In particular, the invention relates to an additive manufacturing method for producing a silicone elastomer item from a photocrosslinkable silicone composition. The invention also relates to a photocrosslinkable silicone composition.
    Type: Grant
    Filed: May 29, 2020
    Date of Patent: December 10, 2024
    Assignee: ELKEM SILICONES FRANCE SAS
    Inventors: Mickael Muller, Jean-Marc Frances, Perrine Theil, Geoffray Meffre
  • Patent number: 12162063
    Abstract: A method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a first core portion, a first shell portion, and a second shell portion, wherein the first shell portion is adapted to interface with at least the second shell portion to form at least one first cavity between the core portion and the first and second shell portions. The core-shell mold may be inspected and assembled prior to connection of the wax gate component. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.
    Type: Grant
    Filed: November 22, 2021
    Date of Patent: December 10, 2024
    Assignee: General Electric Company
    Inventors: Xi Yang, Michael Cole, Michael Brown, Gregory Terrence Garay, Tingfan Pang, Brian David Przeslawski, Douglas Gerard Konitzer
  • Patent number: 12146066
    Abstract: This disclosure describes three-dimensional printing kits, methods, and systems for three-dimensional printing with directionally-dependent reflective particles. In one example, a three-dimensional printing kit can include a powder bed material and a fusing agent to selectively apply to the powder bed material. The powder bed material can include polymer particles and directionally-dependent reflective particles. The directionally-dependent reflective particles can be chemically and thermally stable at a melting point temperature of the polymer particles. The fusing agent can include water and a radiation absorber to absorb radiation energy and convert the radiation energy to heat.
    Type: Grant
    Filed: August 9, 2019
    Date of Patent: November 19, 2024
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Emre Hiro Discekici, Shannon Reuben Woodruff, Alay Yemane
  • Patent number: 12134230
    Abstract: A 3D printing system includes a vat containing a liquid photopolymer resin and a rigid base on which an object is configured to be printed. A control arm connected to the rigid base is configured to move the rigid base relative to the vat. A first light source is configured to emit light to the vat to form the object on the rigid base. A second light source is configured to emit light on the object externally of the liquid photopolymer resin in the vat to cure the object.
    Type: Grant
    Filed: August 31, 2021
    Date of Patent: November 5, 2024
    Assignees: Nissan North America, Inc., Northwestern University
    Inventors: Cheng Sun, Rihan Hai, Nanzhu Zhao, Sandeep Patil
  • Patent number: 12128619
    Abstract: Methods, systems, and/or apparatuses for making an object on a bottom-up stereolithography apparatus that includes a light source, a drive assembly, optionally a heater and/or cooler, and a controller. The light source, optional heater and/or cooler, and/or the drive assembly have at least one adjustable parameter that is adjustable by said controller. An example method comprises (a) installing a removable window cassette on said apparatus in a configuration through which said light source projects, said window cassette comprising an optically transparent member having a build surface on which an object can be produced, and with said optically transparent member having at least one thermal profile associated therewith; and then (b) modifying said at least one adjustable parameter by said controller based on said at least one thermal profile of said optically transparent member; and then (c) producing the object on said build surface from a light-polymerizable liquid by bottom-up stereolithography.
    Type: Grant
    Filed: October 18, 2022
    Date of Patent: October 29, 2024
    Assignee: Carbon, Inc.
    Inventors: Daniel N. Mohsenizadeh, Kyle Laaker, Ronald A. Truong
  • Patent number: 12115742
    Abstract: An apparatus and method for treating a plastic molded article. The apparatus includes a treatment chamber that can be closed and temperature-controlled. A vapor generating unit generates vapor of a treatment liquid. A fluid connection between the treatment chamber and the vapor generating unit feeds vapor to the treatment chamber and returns condensate back to the treatment chamber. A pressure equalizing device transfers waste air at atmospheric pressure and equalizes pressure with the atmospheric pressure during treatment. The pressure equalizing device retains vapor and prevents vapor from escaping into the atmosphere. A vapor phase is generated by heating a treatment liquid to its boiling point. The treatment liquid includes a solvent that dissolves or solubilizes the plastic. The article is exposed to the vapor phase for a predetermined time and removed from the vapor phase. Residual treatment liquid present on the article is removed.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: October 15, 2024
    Assignee: WashTec Holding GmbH
    Inventors: Andreas Sattler, Stefan Mayer
  • Patent number: 12083736
    Abstract: A method of printing a hydrogel scaffold is provided which includes providing a container containing an ink and a liquid that is immiscible with the ink; applying light from a light source to the ink to form a portion of the hydrogel scaffold; and applying light from a light source one or more additional times to produce one or more additional portions of the hydrogel scaffold.
    Type: Grant
    Filed: October 21, 2022
    Date of Patent: September 10, 2024
    Assignee: Lung Biotechnology PBC
    Inventors: Daniel Backman, Mohammadali Safavieh, Aman Kaur, Derek Morris, Luis M. Alvarez
  • Patent number: 12064919
    Abstract: A method for continuously forming a three-dimensional body from a mixture, the mixture comprising at least 15 vol % solid particles and a radiation curable material. The method allows the continuous production of three-dimensional bodies comprising to a high content ceramic particles at a forming speed of at least 25 mm/hour.
    Type: Grant
    Filed: October 14, 2016
    Date of Patent: August 20, 2024
    Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Paul W. Rehrig, Matthew Gacek, Bojana Lante, Michael Sender, Jean-Marie Lebrun
  • Patent number: 12064917
    Abstract: A method for printing a three-dimensional part with an additive manufacturing system, which includes providing a part material that compositionally has one or more semi-crystalline polymers and one or more secondary materials that are configured to retard crystallization of the one or more semi-crystalline polymers, where the one or more secondary materials are substantially miscible with the one or more semi-crystalline polymers. The method also includes melting the part material in the additive manufacturing system, forming at least a portion of a layer of the three-dimensional part from the melted part material in a build environment, and maintaining the build environment at an annealing temperature that is between a glass transition temperature of the part material and a cold crystallization temperature of the part material.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: August 20, 2024
    Assignee: Stratasys, Inc.
    Inventors: Luke M. B. Rodgers, Vittorio L. Jaker
  • Patent number: 12036743
    Abstract: A method for manufacturing an object, in particular an orthodontic appliance, by a 3D-printing device comprising a supply device for provision of a non-solidified material and means for illumination to solidify a layer of non-solidified material provided by the supply device at least zonally to fabricate the object, characterized by the following steps: a virtual model of the object to be printed is provided for the 3D-printing device, the supply device provides a layer of the non-solidified material, the means for illumination solidify the layer at least zonally, whereby the means for illumination comprises illumination pixels arranged in a grid, preferably with a dimension (between 10 ?m and 80 ?m, particularly preferred between 30 ?m and 50 ?m, wherein at least one dimension of the object represented by the virtual model is chosen to be aligned with the dimension of the illumination pixels.
    Type: Grant
    Filed: July 16, 2021
    Date of Patent: July 16, 2024
    Assignee: Hirsch Dynamics Holding AG
    Inventor: Markus Hirsch
  • Patent number: 12037431
    Abstract: Embodiments in accordance with the present invention encompass compositions encompassing a latent organo-ruthenium compound, a pyridine compound, a photosensitizer and an ultra violet light blocking compound along with one or more monomers which undergo ring open metathesis polymerization (ROMP) when said composition is exposed to suitable actinic radiation to form a substantially transparent film or a three dimensional object. Surprisingly, the compositions are very stable at ambient conditions to temperatures up to 80° C. for several days and undergo mass polymerization only when subjected to actinic radiation under inert atmosphere such as for example a blanket of nitrogen. Accordingly, compositions of this invention are useful in various opto-electronic applications, including as 3D printing materials, coatings, encapsulants, fillers, leveling agents, among others.
    Type: Grant
    Filed: July 8, 2022
    Date of Patent: July 16, 2024
    Assignee: PROMERUS, LLC
    Inventor: Oleksandr Burtovyy
  • Patent number: 12030239
    Abstract: The present invention provides a molding material excellent in dimensional stability and operation safety during surface treatment after molding. The molding material according to the present invention is for use in molding by a hot melt lamination method and contains an ethylene-vinyl alcohol copolymer.
    Type: Grant
    Filed: June 14, 2019
    Date of Patent: July 9, 2024
    Assignee: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Norihito Sakai, Kenji Kato
  • Patent number: 12023856
    Abstract: A multi-material printer for using multiple materials, e.g., bioinks, to quickly fabricate structures, such as high-throughput screening microfluidic chips. The printer's light projector for emits light in an exposure sequence to cure material in an additive manufacturing process. The printer further includes a motion stage operable to move a build platform into and out of the reservoir in coordination with the exposure sequence. The printer further includes an indexing stage having a work table for supporting the reservoir. The indexing stage is operable to selectively align the build platform with multiple different materials of the reservoir. The multiple materials may be arranged at distinct angular positions within a single reservoir, and the indexing stage may be operable to rotate the work table to align the build platform with different materials during the exposure sequence for a quick transition among different materials without refilling of materials, exchange of reservoirs, etc.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: July 2, 2024
    Assignee: ROWAN UNIVERSITY
    Inventors: Amir K. Miri Ramsheh, Anant Bhusal, Hai Anh Nguyen, Daniel Nieto
  • Patent number: 12025913
    Abstract: A method of making a bonded polymeric assembly by transfer printing comprises contacting a stamp with a solid-phase ink comprising a photoresist to form an inked stamp, where the solid-phase ink is reversibly bound to the stamp. The inked stamp is aligned with an object comprising the photoresist and is stamped onto the object. The stamp is then removed, thereby transferring the solid-phase ink onto the object. The solid-phase ink is thermally joined with the object. Thus, a bonded polymeric assembly comprising a bonded joint between the solid-phase ink and the object is formed.
    Type: Grant
    Filed: February 11, 2022
    Date of Patent: July 2, 2024
    Assignee: THE BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINOIS
    Inventors: Seok Kim, Hohyun Keum, Jun Kyu Park
  • Patent number: 12017212
    Abstract: A fluidic device includes an impermeable base, single-strand walls coupled to the impermeable plate. The single-strand walls include a plurality of loops, each loop has a lower part of a double wedge and an upper part of a double wedge aligned with the lower part of the double wedge. The device also includes a lattice connected to the single-strand wall with a loop-as-wipe connection and a gabbled roof disposed opposite the impermeable base and coupled to the tops of the single-strand walls.
    Type: Grant
    Filed: September 7, 2020
    Date of Patent: June 25, 2024
    Assignee: SPF TECHNOLOGIES LLC
    Inventors: Theodore McCabe, Jr., Gaston De Los Reyes, Amanda Lemire, Danielle Marquis
  • Patent number: 12005502
    Abstract: A system for manufacturing a three-dimensional (3D) article includes a controller. The controller is configured to (A) receive a solid model defining the 3D article having an unsupported (downward facing) surface and (B) define a support structure for the unsupported surface. The support structure includes (1) a lower support beam, (2) a node body, and (3) at least three branches. The node body is defined at an upper end of the lower support beam. The node body has an upper surface that is generally in facing relation with the unsupported surface. The at least three branches extend with a diverging geometry away from the upper surface of the node body and to the unsupported surface. The branches are individually defined by a vertical sequence of contour scan patterns.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: June 11, 2024
    Assignee: 3D SYSTEMS, INC.
    Inventors: Kirill Volchek, Vladimir Budovsky
  • Patent number: 11999099
    Abstract: The invention relates to a method for processing an optically reactive material, comprising: providing a starting material (3), which is optically reactive and fills a working volume (2); and optically processing the starting material (3) in the working volume (2) by means of irradiation of light of a first wavelength and of a second wavelength, wherein the light of the first wavelength and of the second wavelength is provided by a lighting device and at least one material property of the starting material is changed by means of the optical processing and the optical processing comprises the following: irradiating a first partial layer volume of the working volume (2) filled with the starting material (3) using the light of the first wavelength; irradiating the first partial layer volume of the working volume (2) using the light of the second wavelength, wherein the light of the second wavelength is projected into the working volume (2) by means of a projection device (7) capturing only the first partial laye
    Type: Grant
    Filed: November 6, 2020
    Date of Patent: June 4, 2024
    Assignee: xolo GmbH
    Inventors: Yves Garmshausen, Marcus Reuter, Martin Regehly, Niklas Koenig
  • Patent number: 11993017
    Abstract: A method of fabricating a three-dimensional article comprises providing a spatially coherent light source (101, 201), generating from the light source (101, 201), patterns of light based on computed tomographic projections of the three-dimensional article, and projecting the patterns of light into a photoresponsive medium. The projecting is configured to define a three-dimensional dose distribution, thereby locally altering the phase of the photoresponsive medium and creating the article.
    Type: Grant
    Filed: November 5, 2019
    Date of Patent: May 28, 2024
    Assignee: ECOLE POLYTECHNIQUE FEDERALE DE LAUSANNE (EPFL)
    Inventors: Paul Delrot, Damien Loterie, Christophe Moser
  • Patent number: 11939468
    Abstract: Modeling material formulations and formulation systems usable in additive manufacturing of a three-dimensional object, featuring, when hardened, a Shore A hardness lower than 10 and/or a Shore 00 hardness lower than 40, are provided. Additive manufacturing processes utilizing these formulations and formulation systems, and three-dimensional objects obtainable thereby, are also provided.
    Type: Grant
    Filed: December 7, 2022
    Date of Patent: March 26, 2024
    Assignee: Stratasys Ltd.
    Inventors: Mazi Amiel-Levy, Shiran Lupo, Tal Ely, Daniel Dikovsky
  • Patent number: 11938678
    Abstract: Disclosed herein are an adhesion blocking element, a three-dimensional printing device and a three-dimensional printing method. The adhesion blocking element comprises: one light-transmittable main body comprising a first surface and a second surface which are disposed opposite to each other, and side faces connecting the first surface and the second surface; and a plurality of microstructures arranged on the main body, wherein each microstructure has one cavity formed in the main body and one first open face which is arranged on the first surface of the main body and communicated to the cavity. The present invention decreases the adhesion between the adhesion blocking element and the cured layer by improving the structure of the adhesion blocking element itself, and eliminates the negative pressure adsorption between the cured layer and the adhesion blocking element, so that it is easier to peel the adhesion blocking element off from the cured layer.
    Type: Grant
    Filed: May 5, 2019
    Date of Patent: March 26, 2024
    Assignee: LUXCREO (BEIJING) INC.
    Inventors: Guang Zhu, Zhifeng Yao, Fang Li, Yi-Ho Lin, Yanhui Guo, Hu Wang
  • Patent number: 11931959
    Abstract: A three-dimensional shaping device includes: a stage whose shaping surface has a first groove and a second groove extending in a first direction; a discharge unit configured to supply a shaping material to the shaping surface; a movement mechanism configured to relatively move the stage and the discharge unit; and a control unit configured to control the discharge unit and the movement mechanism.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: March 19, 2024
    Assignee: SEIKO EPSON CORPORATION
    Inventors: Akihiko Tsunoya, Koji Fujimori
  • Patent number: 11926092
    Abstract: An additive manufacturing device for manufacturing a solid article comprises a laser generation unit, a raw material supply unit, a raw material container containing a raw material and having a raw material surface exposed to a laser beam to be emitted by the laser generation unit in operation and a control unit. The heating device includes a heating surface for heating the raw material surface to form a pre-heated raw material surface. The laser generation unit is disposed with a directing unit to direct the laser beam onto the pre-heated raw material surface according to a computer generated model of the solid article stored in a storage unit associated with the control unit. The laser beam generated by the laser generation unit passes through the heating surface onto the pre-heated raw material surface.
    Type: Grant
    Filed: November 6, 2020
    Date of Patent: March 12, 2024
    Assignee: SINTRATEC AG
    Inventor: Christian von Burg
  • Patent number: 11926102
    Abstract: A method of controlling a three-dimensional (3D) bioprinter includes a nozzle end aligning operation (S100) that includes an operation (a) in which a nozzle end alignment sensor is installed at a predetermined position on a bed in a printing chamber and a sensing point of the nozzle end alignment sensor is positioned at an origin position of the bed, an operation (b) in which the bed is moved toward one side in an X-axis direction and the sensing point of the nozzle end alignment sensor is positioned under a nozzle of a first print module, an operation (c) in which the first print module is moved downward and a Z value of a nozzle end of the first print module is measured, an operation (d) in which the first print module is positioned at an original position and the bed is moved toward the other side in the X-axis direction to position the sensing point of the nozzle end alignment sensor under a syringe, which is disposed at a printing position, of a second print module, an operation (e) in which the second p
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: March 12, 2024
    Assignee: ROKIT HEALTHCARE INC.
    Inventor: Seok Hwan You
  • Patent number: 11925725
    Abstract: An extracellular matrix (ECM) mixture and ECM scaffolds made with same are disclosed. The ECM mixture can comprise from about 5% to about 85% by weight of ECM material and from about 15% to about 95% by weight of a polymer material, such as, but not limited to, a biodegradable polyester. The presently disclosed anatomically-shaped porous ECM scaffolds can be formed, for example, using a three-dimensional (3D) printing process, an injection molding process, or any other process.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: March 12, 2024
    Assignee: JOHNS HOPKINS UNIVERSITY
    Inventors: Warren Grayson, Jennifer Elisseeff, Ben Hung, Ethan Nyberg, Tram Nguyen
  • Patent number: 11919225
    Abstract: Systems and methods are disclosed that include an additive manufacturing assembly having a printing area, a first nozzle comprising a first nozzle having a first aperture diameter and configured to dispense a first material in the printing area, and a second nozzle comprising a second nozzle having a second aperture diameter that is larger than the first aperture diameter and configured to dispense a second material in the printing area.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: March 5, 2024
    Assignee: SAINT-GOBAIN PERFORMANCE PLASTICS CORPORATION
    Inventors: Jian L. Ding, Xipeng Liu, Adam P. Nadeau, Jean-Marie Lebrun
  • Patent number: 11904538
    Abstract: An example method for simultaneously manufacturing a plurality of objects is described. The method includes simultaneously cycling a plurality of pallets through a conveyor system. The conveyor system is cyclical, and the conveyor system includes an entrance point for each pallet, an exit point, and a plurality of manufacturing points corresponding to a plurality of manufacturing devices. Simultaneously cycling the plurality of pallets includes simultaneously cycling the plurality of pallets past the plurality of manufacturing points for two or more cycles, wherein each pallet is associated with a set of manufacturing instructions for a corresponding object. The method further includes, while simultaneously cycling the plurality of pallets through the conveyor system, using a different combination of the plurality of manufacturing devices to manufacture each object in accordance with the set of manufacturing instructions associated with each pallet, thereby manufacturing different objects for each pallet.
    Type: Grant
    Filed: October 19, 2021
    Date of Patent: February 20, 2024
    Assignee: The Boeing Company
    Inventors: Daniel R. Smith, Darrell D. Jones, Raviendra S. Suriyaarachchi
  • Patent number: 11897196
    Abstract: An additive manufacturing system, and associated methods, comprise an image projection system comprising a plurality of image projectors that project a composite image onto a build area within a resin pool. The composite image comprises a plurality of sub-images arranged in an array. The properties of each sub-image and the alignment of the position of each sub image within the composite image can be adjusted using a set of filters comprising: 1) an irradiance mask that normalizes irradiance, 2) a gamma adjustment mask that adjusts sub-image energy based on a reactivity of the resin, and 3) a warp correction filter that provides geometric correction.
    Type: Grant
    Filed: May 3, 2022
    Date of Patent: February 13, 2024
    Assignee: Intrepid Automation
    Inventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
  • Patent number: 11890812
    Abstract: The present disclosure provides a 3D printing method including: a resin providing step of providing a dual cure resin; a light curing step of irradiating the dual cure resin by an ultraviolet light to perform 3D printing so as to form an intermediate body having a predetermined lattice shape; a stretching step of applying a stress on the intermediate body in a stretching direction according to a stretching ratio of a predetermined size to stretch and form a stretched body; and a thermal curing step of heating the stretched body to perform thermal curing and shaping so as to form a 3D printing formed body. When the light curing step is performed, a size in a non-stretching direction of the intermediate body is correspondingly pre-compensated based on the stretching ratio. The present disclosure further provides a 3D printing formed body.
    Type: Grant
    Filed: December 1, 2022
    Date of Patent: February 6, 2024
    Assignee: AMPLIFI TECH (XIAMEN) LIMITED
    Inventors: Zhi-Min Shao, Sheng-Fa Chen, Feng-Ming Chen
  • Patent number: 11884774
    Abstract: Provided herein according to aspects of the present invention are resins that: (a) are suitable for use in additive manufacturing techniques such as bottom-up and top-down stereolithography, (b) produce objects that are bioresorbable, and (c) produce objects that are flexible or elastic (preferably at at least typical room temperatures of 25° C., and in some embodiments at typical human body temperatures of 37° C.). Such resins may include: (a) a bioresorbable polyester oligomer having reactive end groups; (b) non-reactive diluent; (c) optionally reactive diluent; and (d) a photoinitiator.
    Type: Grant
    Filed: September 7, 2022
    Date of Patent: January 30, 2024
    Assignee: Carbon, Inc.
    Inventors: Xinyu Gu, Sharon Chen, Gina Michelle Policastro, Peyton Hopson, Jackie Donners, Michael Vendely, Jason L. Harris
  • Patent number: 11884006
    Abstract: An irradiation assembly for additively manufacturing three-dimensional objects may include an irradiation device and a magnetic mounting device configured to displaceably support the irradiation device. The irradiation device may include one or more illumination elements respectively configured to emit an energy beam. The magnetic mounting device may include a magnetic slider element coupled to the irradiation device and a magnetic stator element couplable to a housing structure of an additive manufacturing machine. The magnetic stator element may include a displacement track configured to guide the magnetic slider element along a movement path above at least a portion of a construction plane of the additive manufacturing machine while the one or more illumination elements respectively emit the energy beam to selectively irradiate build material at specified regions of the construction plane.
    Type: Grant
    Filed: July 2, 2021
    Date of Patent: January 30, 2024
    Assignee: Concept Laser GmbH
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner
  • Patent number: 11883903
    Abstract: Disclosed is a method for cutting dielectric or semiconducting material with a laser. The method includes the following steps: emission of a laser beam including at least one burst of N femtoseconds laser pulses; spatial separation of the laser beam into a first split beam having a first energy, and respectively, a second split beam having a second energy; spatial concentration of energy of the first split beam in a first zone of the material, respectively, of the second split beam in a second zone of the material, the first zone and the second zone being separate and staggered by a distance dx; and adjustment of the distance between the first zone and the second zone in such a way as to initiate a straight micro-fracture oriented between the first zone and the second zone.
    Type: Grant
    Filed: July 25, 2017
    Date of Patent: January 30, 2024
    Assignees: AMPLITUDE, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, UNIVERSITE DE BORDEAUX, ALPHANOV INSTITUT D'OPTIQUE D'AQUITAINE
    Inventors: Konstantin Mishchik, John Lopez, Rainer Kling, Clémentine Javaux-Leger, Guillaume Duchateau, Ophélie Dematteo-Caulier
  • Patent number: 11872767
    Abstract: Generating tool path data for use in additive manufacturing comprises providing object design data in which at least part of the object is represented abstractly using lines and/or surfaces. The lines and/or surfaces can then be used to provide tool path data for the build layers of an additive manufacturing apparatus. The tool paths can be reconfigured to reduce the overall distance travelled and/or travel time when the additive manufacturing apparatus implements the tool path data. An additive manufacturing parameter for a structural feature of the object can also be selected based on the geometry of the structural feature and specified in the tool path data.
    Type: Grant
    Filed: December 8, 2017
    Date of Patent: January 16, 2024
    Assignee: Alloyed Limited
    Inventors: Sarat Babu, Jovan Djordje Stojsavljevic, Matthew James Longbottom
  • Patent number: 11865772
    Abstract: A method for making a component at a device is disclosed. In an embodiment the device includes a powder depot, a work space and a laser, wherein the work space includes a powder bed and an assembly, and wherein the assembly includes a thermally insulating embedding mass and a heat conducting mold. In a further embodiment, the method includes fastening, by the assembly, an element at the work space and forming the component at the element by repeatedly moving, by a wiper, powder from the powder depot to the powder bed at the work space and heating, by a laser beam of the laser in an additive process, portions of the powder in the powder bed so that the component is built on the element, wherein the additive process comprises selective laser melting (SLM) or selective laser sintering (SLS), and wherein the embedding mass is independent and distinct from the powder and the component.
    Type: Grant
    Filed: January 12, 2022
    Date of Patent: January 9, 2024
    Assignee: Kolibri Metals GmbH
    Inventors: Christian Prinz, Maximilian Bronner, Axel Wittig
  • Patent number: 11865780
    Abstract: An additive manufacturing apparatus includes a feed module and a take-up module that are configured to operably couple with a foil. A stage is configured to hold one or more cured layers of a resin that form a component. A radiant energy device is positioned opposite to the at least one stage. The radiant energy device is operable to generate and project radiant energy in a predetermined pattern. An actuator is configured to change a relative position of the at least one stage and the foil. An accumulator is positioned between the feed module and the take-up module. The accumulator is configured to retain an intermediate portion of the foil to allow a first portion of the foil upstream of the accumulator to move at a first speed and a second portion of the foil downstream of the accumulator to move at a second speed during a defined time period.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: January 9, 2024
    Assignee: General Electric Company
    Inventors: Mary Kathryn Thompson, Meredith Elissa Dubelman, Christopher David Barnhill, Xi Yang, Trent William Muhlenkamp, William Joseph Steele
  • Patent number: 11850792
    Abstract: A method for calibrating an apparatus for producing an object by additive manufacturing, the apparatus including a process chamber for receiving a bath of material to be solidified by exposure to electromagnetic radiation, a support for positioning the object in relation to the surface level of the bath of material, and a solidifying device for solidifying a selective layer-part of the material on the surface level by electromagnetic radiation, the method including controlling the solidifying device to make a first test mark at a first delay setting, controlling the solidifying device to make a second test mark at a second delay setting different from the first delay setting, and determining a delay setting based on at least the first test mark and the second test mark.
    Type: Grant
    Filed: May 26, 2020
    Date of Patent: December 26, 2023
    Assignee: ADDITIVE INDUSTRIES B.V.
    Inventors: Sandra Susan Poelsma, Erwin Wijn
  • Patent number: 11850790
    Abstract: The present disclosure relates to a volumetric additive manufacturing system for forming a structure from a volume of resin using microwave energy. The system makes use of an electronic controller and at least one beam forming algorithm accessible by the electronic controller for generating information relating to an amplitude and a time delay for forming a microwave signal, where the microwave signal will be used in irradiating a build volume, and where the build volume is formed by the volume of resin. A microwave signal generating subsystem is included which is responsive to the information generated by the beam forming algorithm, and which generates a microwave signal using the amplitude and the time delay determined by the beam forming algorithm. An antenna is used to receive the microwave signal and project the microwave signal as a microwave beam, in accordance with the amplitude and time delay, into the build volume to form the structure.
    Type: Grant
    Filed: November 3, 2021
    Date of Patent: December 26, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Saptarshi Mukherjee, Tammy Chang, Joseph W. Tringe
  • Patent number: 11845229
    Abstract: According to some aspects, a method of additive fabrication is provided wherein a plurality of layers are formed on a build platform, each layer contacting a container in addition to the build platform and/or a previously formed layer, the method comprising calculating, using at least one processor, one or more forces to be applied to a first layer of the plurality of layers subsequent to the first layer being formed, said calculating being based at least in part on a determined area of at least one portion of the first layer that overhangs a second layer of the plurality of layers, forming the first layer, the first layer being in contact with the container and in contact with a previously formed layer of the plurality of layers, and separating the first layer from the container by applying the calculated one or more forces to the first layer.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: December 19, 2023
    Assignee: Formlabs, Inc.
    Inventors: Ben FrantzDale, Steven Thomas, Nicholas M. Sohn
  • Patent number: 11833743
    Abstract: A 3D printing apparatus includes a synthetic resin bath for a photosensitive synthetic resin and a lifting apparatus. The photosensitive synthetic resin at the lifting apparatus is polymerizable by light of a specified wavelength. The 3D printing apparatus further includes a carrier medium having a coupling-in region and a coupling-out region, and an illumination apparatus to emit light onto the coupling-in region. The coupling-in region includes a coupling-in deflection structure to couple light of the specified wavelength incident on the coupling-in deflection structure from the illumination apparatus, into the carrier medium in a direction of the coupling-out region, and the coupling-out region is disposed below the synthetic resin bath and includes a coupling-out deflection structure configured to couple the light of the specified wavelength that is incident on the coupling-out deflection structure, as an exposure pattern, out of the carrier medium onto the photosensitive synthetic resin.
    Type: Grant
    Filed: April 30, 2020
    Date of Patent: December 5, 2023
    Assignee: AUDI AG
    Inventors: Markus Klug, Tobias Moll, Johannes Scheuchenpflug
  • Patent number: 11833742
    Abstract: A method and system for microscale 3D printing achieve high-fidelity fabrication through the control of the light exposure time. A single pulse of light is used to initiate polymerization of a pre-polymer solution to minimize scattering-induced resolution deterioration. The printed object is fabricated in a layer-by-layer construction where each layer is formed through exposure to a single light pulse.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: December 5, 2023
    Assignee: The Regents of the University of California
    Inventors: Shangting You, Shaochen Chen
  • Patent number: 11833760
    Abstract: A laser conformal manufacturing method of a flexible sensor comprises: obtaining morphology data of a curved surface, and constructing a Standard Triangle Language (STL) model of the curved surface; introducing into a 3D modeling software, and combining the curved surface with a clamper holder; manufacturing to obtain the clamper with the curved surface; coating material to be manufactured on a 3D curved surface of the clamper with the curved surface; positioning to a processing platform of a laser device; constructing a model of a pattern to be manufactured by laser based on the STL model of the curved surface, and constructing an STL model or a dwg model of the pattern to be manufactured; introducing into the laser device, turning on the laser device, and running a 3D dynamic focus system; repeating the steps 4-8, and stripping the flexible sensor from the 3D curved surface.
    Type: Grant
    Filed: February 14, 2023
    Date of Patent: December 5, 2023
    Assignee: Xiamen University
    Inventors: Wei Zhou, Rui Chen, Xinning Zhu, Tao Luo, Weisong Ling, Chiqian Xiao
  • Patent number: 11833762
    Abstract: Direct ink write (DIW) printing of reactive resins presents a unique challenge due to the time-dependent nature of the rheological and chemical properties of the ink. As a result, careful print optimization or process control is important to obtain consistent, high quality prints. The present invention uses a flow-through characterization cell for in situ chemical monitoring of a resin ink during DIW printing. Additionally, in-line extrusion force monitoring can be combined with off-line post inspection using machine vision. By combining in-line spectroscopy and force monitoring, it is possible to follow reaction kinetics (for example, curing of a reactive resin) and viscosity changes during printing, which can be used for a closed-loop process control. Additionally, the capability of machine vision to automatically identify and quantify print artifacts can be incorporated on the printing line to enable real-time, AI-assisted quality control of the printed products.
    Type: Grant
    Filed: October 17, 2022
    Date of Patent: December 5, 2023
    Assignee: National Technology & Engineering Solutions of Sandia, LLC
    Inventors: Adam W. Cook, Mathias C. Celina, Carl Erik Linde, Leah N. Appelhans, Devin J. Roach
  • Patent number: 11828438
    Abstract: A method for producing a 3D item (1) by means of fused deposition modelling, the method comprising a 3D printing stage comprising layer-wise depositing an extrudate (321) comprising 3D printable material (201), to provide the 3D item (1) comprising 3D printed material (202), wherein the 3D item (1) comprises a plurality of layers (322) of 3D printed material (202), and an opening (405) in the 3D printed material (202), the opening (405) having an opening edge (410) that is at least partly defined by one or more interruptions (1410) in a subset (1322) of one or more layers (322) of the plurality of layers (322), wherein the method comprises providing each interruption (1410) by 3D printing a layer (322) of the subset (1322) with oppositely arranged turns (415), wherein each turn (415) connects a first layer part (3221) and a second layer part (3222), the first layer part (3221) and the second layer part (3222) forming legs of a U-turn (435), wherein, for each turn (415), the first layer part (3221) has a first
    Type: Grant
    Filed: July 1, 2020
    Date of Patent: November 28, 2023
    Assignee: SIGNIFY HOLDING B.V.
    Inventors: Rifat Ata Mustafa Hikmet, Jacobus Petrus Johannes Van Os
  • Patent number: 11820072
    Abstract: Provided herein is a resin product useful for the production of three-dimensional objects by additive manufacturing, and methods using the same. The resin may include a reactive blocked prepolymer comprising a prepolymer blocked with reactive blocking groups; a polyol; a photoinitiator; and at least one organometallic catalyst. A packaged product useful for the production of three-dimensional objects by additive manufacturing, the product comprising a single container having a single chamber and a resin in the chamber with all components mixed together, is also provided.
    Type: Grant
    Filed: December 22, 2021
    Date of Patent: November 21, 2023
    Assignee: Carbon, Inc.
    Inventors: Robert K Pinschmidt, Jr., Andrew Gordon Wright, Jason P. Rolland
  • Patent number: 11820079
    Abstract: The present invention relates to a stereolithography apparatus for generating a three-dimensional object, comprising: an optical unit for projecting an image towards the photocurable substance for hardening the photocurable substance deposited in the focus layer; a control unit, characterized by further comprising: a detection unit which comprises: a detection means movably arranged in a detection region for detecting during the generation process or in a generation-pause the image projected by the optical unit and for outputting a detection signal; and a first driving means for moving the detection means into or out of the detection region, wherein the optical unit comprises: a second driving means linked to the optical unit for moving the focus layer into or out of the detection region, wherein the control unit adjusts the optical unit and/or modifies the image to be projected based on the signal indicative of the detected image.
    Type: Grant
    Filed: March 11, 2020
    Date of Patent: November 21, 2023
    Assignee: DENTSPLY SIRONA INC.
    Inventors: Thomas Michalica, Christian Schmidt, Franz Basler