Producing Or Treating Magnetic Product Precursor Thereof Patents (Class 264/427)
  • Patent number: 10675819
    Abstract: The use of magnetic fields in the production of porous articles is generally described. Certain embodiments are related to methods of producing porous articles in which magnetic fields are applied to an emulsion to align emulsion droplets. In some embodiments, after the emulsion droplets have been aligned, the emulsion droplets and/or the medium surrounding the emulsion droplets can be removed to leave behind a porous article. According to certain embodiments, polyvinyl alcohol can be used, for example, to stabilize the emulsion droplets and/or bind together components of the porous article. In some embodiments, water-soluble liquid alcohol can be used, for example, to stabilize the suspension of electronically conductive material within a phase of the emulsion.
    Type: Grant
    Filed: December 23, 2016
    Date of Patent: June 9, 2020
    Assignees: Massachusetts Institute of Technology, Northeastern University
    Inventors: Linsen Li, Jonathan Samuel Sander, Yet-Ming Chiang, Randall Morgan Erb
  • Patent number: 8956562
    Abstract: A substrate having a pattern of magnetic properties may be formed by forming a magnetically inactive layer on the substrate, forming a magnetic precursor on the magnetically inactive layer, and forming magnetically active domains separated by magnetically inactive domains in the magnetic precursor by applying thermal energy to the magnetic precursor. The thermal energy may be applied using a laser, which may be pulsed. Forming the magnetically active domains may include crystallizing portions of the magnetic precursor.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: February 17, 2015
    Assignee: Applied Materials, Inc.
    Inventor: Stephen Moffatt
  • Publication number: 20150008592
    Abstract: The chip stack of semiconductor chips with enhanced cooling apparatus includes a first chip with circuitry on a first side and a second chip electrically and mechanically coupled to the first chip by a grid of connectors. The chip stack further includes a thermal interface material pad between the first chip and the second chip. The thermal interface material pad comprises a plurality of nanotubes containing a magnetic material, aligned parallel to mating surfaces of the first chip and the second chip, wherein a hydrophobic tail of oleic acid is wrapped around each one of the plurality of nanotubes and a hydrophilic acid head of the oleic acid is attached to the magnetic material.
    Type: Application
    Filed: July 8, 2013
    Publication date: January 8, 2015
    Inventors: Dylan J. Boday, Joseph Kuczynski, Robert E. Meyer, III
  • Publication number: 20140373890
    Abstract: Thermoelectric cooling devices and methods for producing and using the devices are disclosed, wherein the cooling devices include a polymer composite of a polymer and nanoparticles of at least one paramagnetic material. A source for producing an electric field within the polymer composite produces a corresponding heat transfer from one surface of the composite to the other.
    Type: Application
    Filed: June 24, 2014
    Publication date: December 25, 2014
    Inventor: Arockiadoss THEVASAHAYAM
  • Patent number: 8894906
    Abstract: Medical devices and related methods are disclosed.
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: November 25, 2014
    Assignee: Boston Scientific Scimed, Inc.
    Inventors: Michael S. Arney, Scott R. Schewe
  • Publication number: 20140247269
    Abstract: This disclosure provides systems, methods and apparatus for three-dimensional (3-D) through-glass via inductors. In one aspect, the through-glass via inductor includes a glass substrate with a first cavity, a second cavity, and at least two through-glass vias. The through-glass vias include metal bars that are connected by a metal trace. The metal bars and the metal trace define the inductor, and each cavity is at least partially filled with magnetic material. The magnetic material can include a plurality of particles having an average diameter of less than about 20 nm. The first cavity can be inside the inductor and the second cavity can be outside inductor. In some implementations, the first and the second cavity can be vias that extend only partially through the glass substrate.
    Type: Application
    Filed: March 4, 2013
    Publication date: September 4, 2014
    Applicant: QUALCOMM MEMS Technologies, Inc.
    Inventor: QUALCOMM MEMS Technologies, Inc.
  • Publication number: 20140167326
    Abstract: An additive building method for building a plurality of layers to form a build stack is provided. The method includes creating a variable potential difference between a conducting element at a first voltage potential and an ion source at a second voltage potential, and creating an electric field between the conducting element and the ion source. The electric field passes through the build stack to a nearest surface of the build stack which is nearest a transfer medium. The method further includes accumulating electric charge from the ion source on the nearest surface of the build stack, and transferring deposition material from a transfer medium onto the nearest surface. The strength of the field at the nearest surface of the build stack is controlled in order to cause a homogenous transfer of the deposition material on to the nearest surface.
    Type: Application
    Filed: May 31, 2012
    Publication date: June 19, 2014
    Applicant: University of Warwick
    Inventors: Jason Blair Jones, Gregory John Gibbons
  • Publication number: 20140132376
    Abstract: Materials, techniques, systems, and devices are disclosed for fabricating and implementing high-strength permanent magnets. In one aspect, a method of fabricating a magnet includes distributing particles of a first magnetic material such that the particles are substantially separated, in which the particles include a surface substantially free of oxygen. The method includes forming a coating of a second magnetic material over each of the particles, in which the coating forms an interface at the surface that facilitates magnetic exchange coupling between the first and second magnetic materials. The method includes consolidating the coated particles to produce a magnet that is magnetically stronger than each of the first and second magnetic materials.
    Type: Application
    Filed: May 18, 2012
    Publication date: May 15, 2014
    Applicant: The Regents of the University of California
    Inventor: Sungho Jin
  • Publication number: 20140085023
    Abstract: The present invention relates to ferromagnetic particles capable of exhibiting a high purity and excellent magnetic properties from the industrial viewpoints and a process for producing the ferromagnetic particles, and also provides an anisotropic magnet, a bonded magnet and a compacted magnet which are obtained by using the ferromagnetic particles. The ferromagnetic particles comprising an Fe16N2 compound phase in an amount of not less than 80% as measured by Mössbauer spectrum and each having an outer shell in which FeO is present in the form of a layer having a thickness of not more than 5 nm according to the present invention can be produced by subjecting aggregated particles of an iron compound as a starting material whose primary particles have a ratio of [(average deviation of major axis lengths of particles)/(average major axis length of particles)] of not more than 50%, Uc of not more than 1.55, Cg of not less than 0.95, Cg2 of not less than 0.
    Type: Application
    Filed: April 26, 2012
    Publication date: March 27, 2014
    Applicants: TOHOKU UNIVERSITY, TODA KOGYO CORPORATION
    Inventors: Migaku Takahashi, Tomoyuki Ogawa, Yasunobu Ogata, Naoya Kobayashi, Chammika Ruwan Polwatta Gallage, Kaori Kohara
  • Patent number: 8551389
    Abstract: A method is disclosed for manufacturing an anisotropic material comprising providing a viscoplastic material having a yield stress, and a plurality of magnetic particles disposed therein, and then subjecting the viscoplastic material to a magnetic field for a time sufficient to at least partially align at least a portion of the magnetic particles to at least one of a predetermined position or orientation. Also disclosed is an article having anisotropic properties comprising a viscoplastic material, and a plurality of magnetic particles distributed therein and at least partially aligned to a predetermined orientation. An article having anisotropic properties, comprising a fixed viscoplastic material, and a plurality of magnetic particles distributed and at least partially anisotropically aligned in the fixed viscoplastic material is disclosed.
    Type: Grant
    Filed: September 14, 2011
    Date of Patent: October 8, 2013
    Assignee: Corning Incorporated
    Inventors: Andrey V Filippov, Charlotte Diane Milia
  • Publication number: 20130228717
    Abstract: A magnetic material of an embodiment includes: first magnetic particles that contain at least one magnetic metal selected from the group including Fe, Co, and Ni, are 1 ?m or greater in particle size, and are 5 to 50 ?m in average particle size; second magnetic particles that contain at least one magnetic metal selected from the group including Fe, Co, and Ni, are smaller than 1 ?m in particle size, and are 5 to 50 nm in average particle size; and an intermediate phase that exists between the first magnetic particles and the second magnetic particles.
    Type: Application
    Filed: August 29, 2012
    Publication date: September 5, 2013
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Koichi Harada, Tomohiro Suetsuna, Toshihide Takahashi, Seiichi Suenaga
  • Publication number: 20130222093
    Abstract: A hard magnetic material formed of material powders made of a R—Fe—N compound containing a light rare earth element as R, or material powders made of a Fe—N compound is used as material powders. There is formed a compact in which a density of the hard magnetic material powders differs between an outer face side portion and an inside portion of the compact such that a rate of progress of powder bonding due to microwave heating is higher in the inside portion of the compact than in the outer face side portion of the compact when an outer face of the compact is irradiated with microwaves. Then, the outer face of the compact is irradiated with the microwaves to cause the microwave heating, thereby bonding the hard magnetic material powders by oxide films which are formed on the hard magnetic material powders.
    Type: Application
    Filed: February 20, 2013
    Publication date: August 29, 2013
    Applicant: JTEKT CORPORATION
    Inventor: JTEKT CORPORATION
  • Publication number: 20130164223
    Abstract: Provided are iron oxide nanocapsules for an MRI contrast agent having high contrast, in which a plurality of iron oxide nanoparticles having a hydrophobic ligand attached thereto are encapsulated in an encapsulation material including a biodegradable polymer and a surfactant, and which satisfy Relations 1, 2, 3, 4 and 5 below. Also a method of manufacturing the iron oxide nanocapsules is provided. 5?100*D?(IO)/C ?(IO)??[Relation 1] 2.5?100*D?(Cap)/C ?(Cap)??[Relation 2] 0.
    Type: Application
    Filed: August 30, 2011
    Publication date: June 27, 2013
    Applicant: HANWHA CHEMICAL CORPORATION
    Inventors: Bong-Sik Jeon, Eung Gyu Kim, Eun Byul Kwon, Ju Young Park, Wan Jae Myeong
  • Patent number: 8404174
    Abstract: A main object of the present invention is to provide a method for producing a carbon nanofiber supporting a metal fine particle in which the metal fine particles are supported in high dispersion and sintering of the metal fine particles is restrained. The present invention attains the object by providing a method for producing a carbon nanofiber supporting a metal fine particle comprising a step of: spinning a material composition which contains a nitrogen-containing polymer, including a nitrogen element and capable of forming a carbon nanofiber, and an organometallic compound by an electro spinning process, and the spinning is conducted under a condition which keeps the nitrogen element remained to the carbon nanofiber and allows the formation of the carbon nanofiber.
    Type: Grant
    Filed: November 18, 2008
    Date of Patent: March 26, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Haruyuki Nakanishi, Hidekazu Arikawa, Kazuya Uchisasai
  • Publication number: 20130056672
    Abstract: A part is manufactured by introducing magnetic particles into a matrix material, and orienting the particles by coupling them with an electromagnetic field. The matrix material is solidified in patterned layers while the particles remain oriented by the field.
    Type: Application
    Filed: September 1, 2011
    Publication date: March 7, 2013
    Applicant: THE BOEING COMPANY
    Inventors: Scott Robert Johnston, Jonathan Blake Vance, James William Fonda, Brett Ian Lyons
  • Patent number: 8343410
    Abstract: A production method for producing molded articles from fiber composites, superparamagnetic particles are selected which become coupled to an external alternating magnetic field. These superparamagnetic particles are added to a resin portion of a strip-shaped starting material further comprising reinforcing fibers. The strip-shaped starting material is then continuously advanced, and, while being advanced, heated by coupling-in an external alternating magnetic field to which the superparamagnetic particles in the resin portion become coupled. Next, the heated starting material is continuously molded into a molded article; and the resin portion in the molded particle is cured.
    Type: Grant
    Filed: August 21, 2009
    Date of Patent: January 1, 2013
    Assignee: Evonik Degussa GmbH
    Inventors: Lars Herbeck, Thorsten Mahrholz, Tobias Stroehlein, Juergen Mosch, Michael Frauenhofer, Stefan Boehm, Klaus Dilger, Harald Haeger, Christian Baron, Markus Pridoehl
  • Patent number: 8329087
    Abstract: A method of manufacturing a magnetic sheet includes a slurry sheet forming step, a local magnetic field applying step, and a slurry curing step. In the slurry sheet forming step, slurry is formed by mixing flat soft magnetic metal powder in a binding material, and a slurry sheet is formed by shaping the slurry into a sheet. In the local magnetic field applying step, only the orientation of the flat soft magnetic metal powder, which exists in the partial area, of the entire flat soft magnetic metal powder mixed in the slurry sheet is unified in a predetermined direction by locally applying a magnetic field to a partial area of the expanded slurry sheet in a predetermined direction. In the slurry curing step, a magnetic sheet is formed by curing the slurry sheet after the local magnetic field applying step.
    Type: Grant
    Filed: August 17, 2009
    Date of Patent: December 11, 2012
    Assignee: Alps Electric Co., Ltd.
    Inventor: Yuichi Shimizu
  • Patent number: 8298469
    Abstract: A method for manufacturing sintered magnet poles is described. The mold is filled with a vitrifiable base material powder and closed with a plate. A magnetic field aligns the powder and a plate pressed onto the powder establishes a compact that holds the alignment in place. The compact is sintered to form a sintered magnet pole. The mold forms a protective cover of the sintered magnet pole and the plate forms a base plate of a magnet pole piece. Furthermore, a magnet pole piece is provided which has a magnet pole and a base plate which is fixed to a protective cover so that the base plate and the protective cover surround the magnet pole. The base plate and/or the protective cover of the magnet pole piece has at least one element that provides a geometrical locking of the magnet pole to the base plate and/or the protective cover.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: October 30, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventors: Erik Groendahl, Henrik Stiesdal
  • Patent number: 8153047
    Abstract: A method for manufacturing sintered magnet poles is described. A vitrifiable base material powder is filled into a mold, the mold is closed with a plate, the mold with the powder is placed in a magnetic field for aligning the powder, the plate is pressed such onto the powder as to establish a compact that holds the alignment in place, and the compact is sintered so as to form a sintered magnet pole. The mold ultimately forms a protective cover of the sintered magnet pole and the plate ultimately forms a base plate of a magnet pole piece. Furthermore, a magnet pole piece is provided which has a magnet pole and a base plate which is fixed to a protective cover so that the base plate and the protective cover surround the magnet pole. The base plate and/or the protective cover of the magnet pole piece has at least one element that provides a geometrical locking of the magnet pole to the base plate and/or the protective cover.
    Type: Grant
    Filed: July 17, 2008
    Date of Patent: April 10, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventors: Erik Groendahl, Henrik Stiesdal
  • Publication number: 20120028834
    Abstract: Provided is a color encoding method including providing a composition including a liquid medium and magnetic nanoparticles dispersed in the liquid medium; applying a magnetic field to the composition to align the magnetic nanoparticles; and applying a patterned energy source to the composition to solidify the composition, wherein more than one region of the composition are sequentially solidified with varying magnetic field strength to fix a plurality of color codes
    Type: Application
    Filed: October 12, 2011
    Publication date: February 2, 2012
    Applicant: SNU R&DB FOUNDATION
    Inventors: Sunghoon KWON, Howon Lee, Junhoi Kim, Hyoki Kim
  • Patent number: 8092777
    Abstract: A process for producing an anisotropic magnetic material includes: preparing a feebly magnetic material capable of transforming into a magnetic material by a prescribed reaction, orienting the feebly magnetic material by imparting an external field to the feebly magnetic material, and transforming the oriented feebly magnetic material to a magnetic substance by the prescribed reaction.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: January 10, 2012
    Assignees: Toyota Jidosha Kabushiki Kaisha, National Institute for Materials Science
    Inventors: Naoki Nakamura, Tetsuo Uchikoshi, Yoshio Sakka
  • Publication number: 20120001368
    Abstract: A method is disclosed for manufacturing an anisotropic material comprising providing a viscoplastic material having a yield stress, and a plurality of magnetic particles disposed therein, and then subjecting the viscoplastic material to a magnetic field for a time sufficient to at least partially align at least a portion of the magnetic particles to at least one of a predetermined position or orientation. Also disclosed is an article having anisotropic properties comprising a viscoplastic material, and a plurality of magnetic particles distributed therein and at least partially aligned to a predetermined orientation. An article having anisotropic properties, comprising a fixed viscoplastic material, and a plurality of magnetic particles distributed and at least partially anisotropically aligned in the fixed viscoplastic material is disclosed.
    Type: Application
    Filed: September 14, 2011
    Publication date: January 5, 2012
    Inventors: Andrey V. Filippov, Charlotte Diane Milia
  • Patent number: 8072109
    Abstract: To improve tranquility and controllability of an iron core-equipped permanent magnet motor with an improved maximum energy product (BH)max by improving shape compatibility of a radial anisotropic magnet, there is provided a radial anisotropic magnet manufacturing method of fixing magnet powder in a net shape so as to maintain a magnetic anisotropic (C-axis) angle of a magnet with respect to a tangential line and for performing a deformation with a flow so as to have a predetermined circular arc shape or a predetermined annular shape. Particularly, by performing a deformation with a viscous flow or an extension flow, a deformability of the magnet is improved, and thus shape compatibility with respect to a thickness is improved. A C-axis angle ? with respect to a tangential direction is controlled at an arbitrary position and an arbitrary angle so as to reduce cogging torque without separating a magnetic pole into segments.
    Type: Grant
    Filed: March 16, 2007
    Date of Patent: December 6, 2011
    Assignee: Panasonic Corporation
    Inventors: Fumitoshi Yamashita, Hiroshi Murakami, Kiyomi Kawamura
  • Publication number: 20110187027
    Abstract: A manufacturing method of a power transmission system molded product by infusing resin constituents prepared by adding an additive composed of a magnetic material to a molten resin into a cavity of a metallic mold and solidifying the resin constituents, wherein the additive composed of the magnetic material is oriented in a fixed direction by applying a magnetic field to a resin molded product infused into the metallic mold before solidification by a magnetic field orientation structure provided in the metallic mold.
    Type: Application
    Filed: September 23, 2010
    Publication date: August 4, 2011
    Applicant: SHOWA CORPORATION
    Inventors: Masanobu MIYAZAKI, Hiroyuki FUJITA, Shinichi SAKAIDA
  • Patent number: 7935297
    Abstract: A method of forming an array of pointed structures comprises depositing a ferrofluid on a substrate, applying a magnetic field to the ferrofluid to generate an array of surface protrusions, and solidifying the surface protrusions to form the array of pointed structures. The pointed structures may have a tip radius ranging from approximately 10 nm to approximately 25 ?m. Solidifying the surface protrusions may be carried out at a temperature ranging from approximately 10 degrees C. to approximately 30 degrees C.
    Type: Grant
    Filed: March 6, 2006
    Date of Patent: May 3, 2011
    Assignee: United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Diane E. Pugel
  • Publication number: 20110000588
    Abstract: A system and method for producing material characteristics are described. A magnetic treatment chamber with a high magnetic field treats workpieces; and a conveyor or transporter continuously moves the workpieces through the high magnetic field in the magnetic chamber. A frictional or mechanical engagement system extracts the workpieces through and out of the high magnetic field.
    Type: Application
    Filed: July 1, 2009
    Publication date: January 6, 2011
    Inventors: Alexander Bogicevic, Aquil Ahmad, John A. Kovacich, Bohdan Lisowsky, Michael L. Killian, Alaa A. Elmoursi
  • Patent number: 7854878
    Abstract: A method including providing Au-doped Co nanoparticles. The nanoparticles include a combination of non-ferromagnetic nanoparticles and weakly ferromagnetic nanoparticles. The nanoparticles each have an exterior surface. The surfaces of the nanoparticles are functionalized with 7-(5-uracil-ylcarbamoyl)heptanoic acid. A polymer is provided having a general formula including a uracil group. A dispersion is formed by agitating a solution of the nanoparticles. The solution is spin cast into a film. The film is heated under vacuum at a first temperature, TFM, resulting in inducing ferromagnetism in the non-ferromagnetic nanoparticles and converting the non-ferromagnetic nanoparticles to ferromagnetic nanoparticles, and resulting in enhancing ferromagnetism in the weakly ferromagnetic nanoparticles. The nanoparticles are aligned such that magnetic easy axes of the nanoparticles are oriented by applying a magnetic field to the dispersion while at a second temperature less than TFM.
    Type: Grant
    Filed: January 23, 2007
    Date of Patent: December 21, 2010
    Assignee: International Business Machines Corporation
    Inventors: James Lupton Hedrick, Delia Jane Milliron, Alshakim Nelson, Russell Clayton Pratt
  • Publication number: 20100270710
    Abstract: The present invention relates to a method for fabricating a magnetic pattern and a method for manufacturing a patterned media through fabrication of the magnetic pattern. The method for fabricating the magnetic pattern according to an embodiment of the present invention comprises the steps of (a) coating a pattern forming layer for fabricating a magnetic pattern on a substrate; (b) forming a mask layer that has a designed opening pattern with a nano imprinting process using a stamp that has a nanostructure pattern on the pattern forming layer; and (c) converting an area of the pattern forming layer that corresponds to the predetermined opening pattern into a magnetic area by irradiating a predetermined hydrogen ion beam onto the mask layer.
    Type: Application
    Filed: December 22, 2008
    Publication date: October 28, 2010
    Applicant: Industry-Academic Cooperation Foundation Yonsei University
    Inventors: Shinill Kang, Jongill Hong
  • Publication number: 20100110844
    Abstract: A master disk for batch transferring of predetermined information recorded therein to a magnetic recording medium includes a substrate transmitting laser light, and convex portions provided on the substrate and formed of material reflecting or blocking the laser light. The convex portions have a pattern corresponding to the predetermined information.
    Type: Application
    Filed: October 22, 2009
    Publication date: May 6, 2010
    Applicant: FUJI ELECTRIC DEVICE TECHNOLOGY CO., LTD.
    Inventor: Satomi Kajiwara
  • Publication number: 20100078858
    Abstract: A mold structure including a disc-shaped base material; a concavo-convex pattern formed on one surface of the base material; and a member extendable and contractible by an external force.
    Type: Application
    Filed: September 29, 2009
    Publication date: April 1, 2010
    Applicant: FUJIFILM CORPORATION
    Inventor: MASAKAZU NISHIKAWA
  • Publication number: 20100053813
    Abstract: A method for manufacturing a magnetic recording medium (30) having magnetically separate magnetic recording patterns on at least one surface of a nonmagnetic substrate (1), includes the steps of forming a magnetic layer (2) on the nonmagnetic substrate, forming a mask layer (3) on the magnetic layer, forming a resist layer (4) on the mask layer, transferring negative patterns of the magnetic recording patterns to the resist layer using a stamp (5), removing portions of the mask layer which correspond to the negative patterns of the magnetic recording patterns, implanting ions in the magnetic layer from a resist layer-side surface to partly demagnetize the magnetic layer, and removing the resist layer and the mask layer.
    Type: Application
    Filed: November 21, 2007
    Publication date: March 4, 2010
    Inventors: Masato Fukushima, Akira Sakawaki
  • Publication number: 20100034688
    Abstract: There is provided a method of manufacturing a permanent magnet having extremely high orientation by arranging such that the crystal fractures of alloy raw meal powder having more equal crystal orientational relationship are combined in magnetic field. In this invention, alloy raw meal powder is filled into a cavity and, while agitating the alloy raw meal powder inside the cavity, is oriented in the magnetic field. This oriented body is then compression molded in the magnetic field into a predetermined shape.
    Type: Application
    Filed: November 19, 2007
    Publication date: February 11, 2010
    Inventors: Hiroshi Nagata, Yoshinori Shingaki
  • Patent number: 7641848
    Abstract: A process for production of a magnet which comprises step of supplying a slurry S containing magnetic powder and a dispersing medium into the cavity C of a molding apparatus 12, a step of compression molding the slurry S while applying a magnetic field to the slurry S to obtain a molded article and a step of sintering the molded article to obtain a magnet, wherein the molding apparatus 12 comprises a die 121 having a through-hole 121a into which the slurry S is supplied, a slurry supply gate 121d being formed in the inner wall surface 121b, a die 122 inserted in the through-hole 121a and a die 123 that forms a cavity C together with the dies 123, 122, the slurry S being supplied in an amount such that it is less than the volume of the cavity C when the die 122 has been inserted in the through-hole 121a and has blocked the slurry supply gate 121d, and in the step of obtaining the molded article, the slurry S is compression molded after the die 122 has blocked the slurry supply gate 121d.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: January 5, 2010
    Assignee: TDK Corporation
    Inventors: Kazunori Oi, Seiichi Endo, Kazuyuki Satou, Masayuki Ohtsuka, Norihisa Saito, Tsuneki Watanabe
  • Publication number: 20090311506
    Abstract: In a production method for producing molded articles from fiber composites, superparamatic particles are selected which become coupled to an external alternating magnetic field. These superparamagnatic particles are added to a resin portion of a strip-shaped starting material further comprising reinforcing fibers. The strip-shaped starting material is then continuously advanced, and, while being advanced, heated by coupling-in an external alternating magnetic field to which the superparamagnatic particles in the resin portion become coupled. Next, the heated starting material is continuously molded into a molded article; and the resin portion in the molded particle is cured.
    Type: Application
    Filed: August 21, 2009
    Publication date: December 17, 2009
    Applicant: EVONIK DEGUSSA GmbH
    Inventors: Lars HERBECK, Thorsten MAHRHOLZ, Tobias STROEHLEIN, Juergen MOSCH, Michael FRAUENHOFER, Stefan BOEHM, Klaus DILGER, Harald HAEGER, Christian BARON, Markus PRIDOEHL
  • Patent number: 7601281
    Abstract: A flowable insulating resin 1 is placed in a sheet-like molding die space and conductive magnetic particles 2 are dispersed in the insulating resin 1. A first magnetic field G1 is acted in the sheet thickness direction on the position where a conductive path is to be formed in the die space, and conductive magnetic particles 2a are locally collected together to form a conductive path. Simultaneously, a second magnetic field G2 is acted in the sheet thickness direction on the intermediate region and the magnetic field G2 is moved in the lateral direction to move conductive magnetic particles 2b left in the intermediate region to join the collection forming the conductive path. As a result, the number of the conductive magnetic particles left in the insulating resin becomes smaller.
    Type: Grant
    Filed: September 26, 2005
    Date of Patent: October 13, 2009
    Assignee: Nitto Denko Corporation
    Inventors: Toshiaki Masaki, Kenichi Ikeda, Osamu Maekawa, Yasuo Nakatasuka, Masataka Tada
  • Patent number: 7592889
    Abstract: To realize an anisotropic bonded magnet that reduces cogging torque without lowering output torque. The present invention provides a hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: September 22, 2009
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Masahiko Kato, Daisuke Nagaya
  • Publication number: 20090201722
    Abstract: A method for defining magnetic domains in a magnetic thin film on a substrate, includes: coating the magnetic thin film with a resist; patterning the resist, wherein areas of the magnetic thin film are substantially uncovered; and exposing the magnetic thin film to a plasma, wherein plasma ions penetrate the substantially uncovered areas of the magnetic thin film, rendering the substantially uncovered areas non-magnetic.
    Type: Application
    Filed: January 16, 2009
    Publication date: August 13, 2009
    Inventors: Kamesh Giridhar, Omkaram Nalamasu, Steven Verhaverbeke, Mahalingam Venkatesan
  • Publication number: 20090039560
    Abstract: The present invention provides an apparatus for manufacturing a magnetic recording medium including, a mold structure formed of a disc-shaped substrate having on a surface thereof a concavo-convex pattern having convex portions which correspond to a servo area and a data area of a magnetic recording medium; and an imprinting and magnetic field applying unit which transfers a concavo-convex pattern on the basis of the concavo-convex pattern of the mold structure into an imprint resist layer that is made of an imprint resist composition and that is formed on a magnetic layer of a magnetic recording medium base by pressing the mold structure against the imprint resist layer, and which transfers magnetism to the servo area by application of a magnetic field via the mold structure.
    Type: Application
    Filed: August 5, 2008
    Publication date: February 12, 2009
    Applicant: FUJIFILM Corporation
    Inventors: Masakazu Nishikawa, Tadashi Yasunaga, Yoichi Nishida
  • Publication number: 20090039309
    Abstract: Magnetorheological elastomer composites comprising at least one thermoplastic elastomer which forms a thermoplastic matrix and magnetisable particles which are contained therein, the elastomer matrix containing at least 10% by weight of plasticiser, relative to the thermoplastic elastomer.
    Type: Application
    Filed: July 13, 2006
    Publication date: February 12, 2009
    Applicant: Fraunhofer-Gesellschaft zur Forderung der angewandten Forschung e.V.
    Inventors: Holger BOSE, Rene Roder
  • Publication number: 20090002886
    Abstract: The present invention provides a method for producing a magnetic recording medium having servo areas and data areas using a mold structure. The method includes at least forming an imprint resist layer on a substrate surface of a magnetic recording medium, forming a convexo-concave pattern in the imprint resist layer by pressing convex portions of the mold structure against the imprint resist layer, and transferring magnetism to the servo areas in the magnetic recording medium by applying a magnetic field via the mold structure, wherein the imprint resist layer is formed only on areas of the substrate surface corresponding to the data areas in the magnetic recording medium, and the magnetic field is applied to areas of the substrate surface corresponding to the servo areas, with the areas of the substrate surface corresponding to the servo areas being in contact with convex portions of the mold structure.
    Type: Application
    Filed: June 27, 2008
    Publication date: January 1, 2009
    Applicant: FUJIFILM Corporation
    Inventors: Masakazu Nishikawa, Tadashi Yasunaga, Yoichi Nishida
  • Publication number: 20080308973
    Abstract: The invention provides a magnetic rubber composition prepared by kneading an anisotropic magnetic powder, alkoxysilane represented by the formula below, and a rubber binder: RaSiX4?a where, in the formula, R is an alkyl group represented by CnH2n+1, X represents a hydrolysable group such as a methoxy group and an ethoxy group, and a represents an integer of 0 to 3.
    Type: Application
    Filed: August 12, 2008
    Publication date: December 18, 2008
    Inventor: Tadashi Kasamoto
  • Publication number: 20080292862
    Abstract: A method is disclosed for manufacturing an anisotropic material comprising providing a viscoplastic material having a yield stress, and a plurality of magnetic particles disposed therein, and then subjecting the viscoplastic material to a magnetic field for a time sufficient to at least partially align at least a portion of the magnetic particles to at least one of a predetermined position or orientation. Also disclosed is an article having anisotropic properties comprising a viscoplastic material, and a plurality of magnetic particles distributed therein and at least partially aligned to a predetermined orientation. An article having anisotropic properties, comprising a fixed viscoplastic material, and a plurality of magnetic particles distributed and at least partially anisotropically aligned in the fixed viscoplastic material is disclosed.
    Type: Application
    Filed: May 21, 2007
    Publication date: November 27, 2008
    Inventors: Andrey V. Filippov, Charlotte Diane Milia
  • Patent number: 7452492
    Abstract: A method of fabricating a magnetic coder device, the method being of the type consisting in making a mixture of ferromagnetic particles or ferrites in a matrix, in molding the matrix, and in subjecting the molded matrix to a magnetic field so as to obtain a continuous alternation of north and south magnetic poles, which method consists in using a matrix having viscosity that is sufficiently low to enable the ferrites to migrate, in applying a magnetic field during the molding operation while maintaining the matrix at a given temperature in order to reduce its viscosity and thereby making it easier to cause the ferromagnetic particles to migrate and become oriented in their direction of easy magnetization, and to obtain discontinuous shapes having high particle concentration, and in suddenly cooling the matrix while the magnetic field is maintained so as to freeze the particles in the matrix.
    Type: Grant
    Filed: June 8, 2004
    Date of Patent: November 18, 2008
    Assignee: Hutchinson
    Inventors: Pascal Sautier, Gilles Argy
  • Publication number: 20080231401
    Abstract: A manufacturing method of an embedded inductor includes the steps of providing a magnetic plastic material, disposing at least one coil into a mold, and injecting or pressing the magnetic plastic material into the mold to form a magnetic body encapsulating the coil. An embedded inductor includes at least one magnetic body encapsulating the coil by injecting molding or pressing molding.
    Type: Application
    Filed: January 9, 2008
    Publication date: September 25, 2008
    Inventors: Cheng-Hong Lee, Yu-Lin Hsueh, Yi-Hong Huang
  • Patent number: 7425295
    Abstract: A Production method of tone wheel made of elastic material to be fixed to a rotating member in which a magnetic encoder is assembled in combination of the tone wheel and a magnetic sensor provided at a fixed member. The tone wheel is produced by using newly designed an assembled molding die which comprises one die blocks and the other die blocks which are detachably engaged each other, and which has a flash groove at matching surface where the distal of the one die blocks and that of the other die blocks are matched. The one die blocks have an annular molding surface formed on the magnetic die member side of the assembled die, and the other die blocks have an annular molding receiving surface part which is formed with an annular molding surface.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: September 16, 2008
    Assignee: Uchiyama Manufacturing Corp.
    Inventors: Hideo Mizuta, Manabu Ono
  • Patent number: 7320166
    Abstract: A method of making an encoder for use in a speed sensor includes providing a metal tube. A material containing ferrite is then extruded over the metal tube to produce an encoder tube. The encoder tube is cut to a given length to form an encoder. The encoder is then magnetized within a magnetic field.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: January 22, 2008
    Assignee: Freudenberg-NOK General Partnership
    Inventor: Chad David Bauer
  • Patent number: 7090478
    Abstract: An apparatus for manufacturing an anisotropic formed body in which functional, magnetic fine particles are oriented in a specific direction within a matrix and in which anisotropy is given to properties attributable to the functional fine particles. The apparatus allows use of a wide variety of materials as the functional fine particles and realizes an anisotropy which is parallel and of a uniform interval within a large area. Further, a method for manufacturing an anisotropic formed body, includes applying, by using a superconducting magnet device, a uniform and parallel magnetic field with magnetic lines of force at equal intervals and parallel to each other, to a mold in which the matrix is filled with a liquid molding material containing functional, magnetic fine particles, to orient the functional fine particles in a direction of the magnetic lines of force, whereby the liquid molding material subsequently hardens.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: August 15, 2006
    Assignees: Independent Administrative Institution National Institute for Materials Science, Polymatech Co., Ltd.
    Inventors: Hitoshi Wada, Tsukasa Kiyoshi, Masayuki Tobita, Eiji Homma, Hideaki Konno
  • Patent number: 6989196
    Abstract: Microencapsulation methods and products are provided. The method includes forming, at a first temperature, a emulsion which comprises aqueous microdroplets, including the agent (e.g., a magnetic material or drug) and a cross-linkable matrix material (e.g., a protein such as albumin), dispersed in a hydrophobic continuous phase comprising an oil and an oil-soluble surfactant, the first temperature being below the temperature effective to initiate cross-linking of the matrix material, and then heating the emulsion to a temperature and for a time effective to cause the matrix material to self-crosslink, to form microparticles comprising the agent encapsulated by the crosslinked matrix material.
    Type: Grant
    Filed: October 1, 2003
    Date of Patent: January 24, 2006
    Assignee: Florida State University Research Foundation
    Inventors: Jhunu Chatterjee, Yousef Haik, Ching-Jen Chen
  • Patent number: 6908568
    Abstract: An oxide magnetic material is prepared by wet molding in a magnetic field a slurry containing a particulate oxide magnetic material, water and a polyhydric alcohol having the formula: Cn(OH)nHn+2 wherein n is from 4 to 100 as a dispersant. By improving the orientation in a magnetic field upon wet molding using water, an oxide magnetic material having a high degree of orientation, typically an anisotropic ferrite magnet, is obtained at a high rate of productivity. The method is advantageous from the environmental and economical standpoints.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: June 21, 2005
    Assignee: TDK Corporation
    Inventors: Kiyoyuki Masuzawa, Hitoshi Taguchi
  • Patent number: 6824835
    Abstract: A flexible magnetic recording medium to which data is transferred by being brought into intimate contact with a master carrier which has a land/groove pattern corresponding to the data and also has a surface whose Moh's hardness is 6 to 10. The magnetic recording medium includes a substrate, a non-magnetic layer, and a magnetic layer. The non-magnetic layer and the magnetic layer are coated on the substrate in the recited order. The magnetic layer contains an abrasive comprising diamond particles whose average particle size is 0.03 to 0.5 &mgr;m. The diamond particle content of the abrasive is in a range of 0.1 to 5 wt % of ferromagnetic powder contained in the magnetic layer.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: November 30, 2004
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Hitoshi Noguchi, Kazuhiro Niitsuma