Abstract: A composite structure having a contoured cross section is fabricated by assembling a flat ply stack and forming the stack. The full plies in the stack are tacked through their entire thickness and the partial plies are tacked to individual ones of the full plies in a manner that enables the plies to slip in relation to each other, preventing wrinkling and distortion of the plies during forming.

Abstract: A method of producing a composite material, comprising an assembly of natural fibres, impregnated with an amorphous or semi-crystalline thermoplastic polymer, said method including: i) a step of impregnating said assembly with a precursor composition in the molten state and including: a) at least one prepolymer P(X)n of said thermoplastic polymer, having a molecular chain P having, at the ends of same, n reactive functions X, with n ranging from 1 to 3, in particular n being 1 or 2, and preferably 2 b) at least one chain extender Y-A-Y including reactive functions Y with at least one of said functions X ii) a step of polymerisation by mass (poly)addition, in the molten state, of said prepolymer with said chain extender with: said thermoplastic polymer being the result of said polymerisation by mass polyaddition and said impregnation i) and polymerisation ii) taking place at a temperature lower than 250° C.

Abstract: In a method for manufacturing a ceramic filter element for an exhaust gas filter of internal combustion engines, a combustible non-ceramic filter medium is shaped to a coil and impregnated with a ceramic slurry having a powder size distribution selected such that the ceramic filter element in the finished state has a desired porosity distribution that varies across the coil cross-section of the ceramic filter element.

Abstract: A method for thermally processing and curing unprocessed components within a thermal processing and consolidation system which includes upper and lower chamber assemblies configured to couple to one another and a first tool, the method including positioning the first tool on the lower chamber assembly moving the lower chamber assembly relative to the upper chamber assembly and coupling the upper chamber assembly and the lower chamber assembly to form a plenum, thereby completely enclosing the first tool in the plenum, the plenum operable to maintain a pressurized and/or temperature controlled environment about the first tool, providing services to the first tool and the plenum via a service interface, and thermally processing and curing the first set of unprocessed components within the first tool wherein the services are supplied to the first tool as directed by a set of process parameters.

Abstract: A polyamide membrane including reaction product of an anhydrous solution comprising an anhydrous solvent, at least one polyfunctional secondary amine and a pre-polymer deposition catalyst, and an anhydrous, organic solvent solution comprising a polyfunctional aromatic amine-reactive reactant having one ring. A composite semipermeable membrane including the polyamide membrane on a porous support.

Abstract: A method of fabricating a sheet or a fabric with crystalline TiO2 nano-particles includes providing a polymer material as a support, and then synthesizing the crystalline TiO2 nano-particles with immobilizing them on a surface of the support, followed by forming the fabric or the sheet. The fabric is a textile or a nonwoven fabric. A type of the support is a fiber or a sheet type. The synthesizing of the crystalline TiO2 nano-particles is performed by occurring a sol-gel reaction under a microwave irradiation, wherein a TiO2 precursor, water, an alcohol, and an ionic liquid applied in the sol-gel reaction during the synthesizing.

Abstract: A method and system for making a golf ball core is disclosed. The method may generally include forming a golf ball core out of a raw core material. The golf ball core may be rapidly heated to begin curing (or vulcanizing) from the outermost surface toward the center of the golf ball core. Before curing the entire golf ball core, the golf ball core may be quenched to stop the curing process. As a result, the golf ball core may include an outer cured zone and an inner uncured zone. In this state, the golf ball core may be incorporated into a finished golf ball to be sold to consumers. Following a set of instructions provided with the golf ball, the consumer may heat the golf ball and a cure indicator to customize the properties of the golf ball core, and, thus, the characteristics of the golf ball.

Abstract: The invention relates to a method for producing a fiber composite component, comprising the steps: introduction of a first body (12), consisting of fibers and a matrix material, into a mold (10), said first body (12) having a continuous first body edge (18); the first body (12) is irradiated with microwaves (28) to produce a fiber-composite component. According to the invention, the first body (12) is introduced into the mold (10) in such a way that at least parts of the first body edge (18) are brought into contact with the mold (10).

Abstract: A method includes a step of bringing a plastic matrix substance in contact with a reinforcement fiber structure to form an intermediate material. Further, the method includes a step of curing the matrix substance of the intermediate material to form a composite material. Before the plastic matrix substance is brought into contact with the reinforcement fiber structure, it is mixed with a diluent to form a mixture.

Abstract: The present invention relates to a material comprising (i) nanotubes or nanowires aligned with each other in a vertical matrix and (ii) a matrix arranged between the nanotubes or the nanowires, at least one organic polymer being covalently grafted to at least two of said nanotubes or to at least two of said nanowires. The present invention also relates to a method for preparing such a material or to its uses.

Abstract: An embodiment is a molding chamber. The molding chamber comprises a mold-conforming chase, a substrate-base chase, a first radiation permissive component, and a microwave generator coupled to a first waveguide. The mold-conforming chase is over the substrate-base chase, and the mold-conforming chase is moveable in relation to the substrate-base chase. The first radiation permissive component is in one of the mold-conforming chase or the substrate-base chase. The microwave generator and the first waveguide are together operable to direct microwave radiation through the first radiation permissive component.

Abstract: A microwave-sensitive thermoplastic composition that includes a microwave-receptive additive; and a thermoplastic polymer; wherein the microwave-receptive additive is selected from the group consisting of sepiolite clay, molecular sieves formed from ammonium ion salts or hydrogen ion salts, aluminophosphates, silicoaluminophasphates, silicotitanates, organo-modified clays, molecular sieves or zeolites having a caged organic microwave receptive material, and combinations thereof.

Abstract: An apparatus for forming desired patterns on ceramic tile from a slurry comprising: a means for preparing a slurry; at least one slurry holding tank for holding at least one type of slurry; at least one pattern forming tray; at least one means for connecting said at least one tank to at least one pattern forming tray and a filter pressing unit; wherein the pattern forming unit dispenses a predetermined type, amount, colors of slurry at a predetermined order into the pattern forming tray to form a desired pattern, said slurry with desired pattern is pressed with the filter pressing unit to form ceramic tiles or slabs with a desired pattern running though its entire thickness.

Abstract: The present invention concerns a method for heating a fiber-reinforced polymer forming at least part of a hollow vessel, in particular, a high-pressure gas tank made of a fiber-reinforced polymer, the method comprising the steps of filling said vessel with a flowable polar material, in particular, a flowable polar liquid such as water, and irradiating said vessel with microwaves so as to cause at least a dielectric heating of the flowable polar material within the vessel.

Abstract: The present invention is directed toward methods of crosslinking carbon nanotubes to each other using microwave radiation, articles of manufacture produced by such methods, compositions produced by such methods, and applications for such compositions and articles of manufacture. The present invention is also directed toward methods of radiatively modifying composites and/or blends comprising carbon nanotubes with microwaves, and to the compositions produced by such methods. In some embodiments, the modification comprises a crosslinking process, wherein the carbon nanotubes serve as a conduit for thermally and photolytically crosslinking the host matrix with microwave radiation.

Abstract: The invention relates to a method for producing a fibre composite component, comprising the steps: introduction of a first body (12), consisting of fibres and a matrix material, into a mould (10), said first body (12) having a continuous first body edge (18); the first body (12) is irradiated with microwaves (28) to produce a fibre-composite component. According to the invention, the first body (12) is introduced into the mould (10) in such a way that at least parts of the first body edge (18) are brought into contact with the mould (10).

Abstract: A method of reforming an interlayer film for heat-insulating laminated glass by which an interlayer film for heat-insulating laminated glass capable of exhibiting an excellent optical property may be obtained even if heat-insulating fine particles covered with an inert substance are used, an interlayer film for heat-insulating laminated glass, and laminated glass is provided. The method comprises irradiating an interlayer film for heat-insulating laminated glass comprising a heat-insulating fine particle covered with an inert substance, a matrix resin, and a liquid plasticizer with a high energy ray comprising an electromagnetic wave having energy of 3.0 eV or more to improve transmittance of visible light having a wavelength of 380 to 780 nm, and also to reduce transmittance of a near-infrared radiation having a wavelength of 780 to 2100 nm.

Abstract: A method for applying microwave techniques to embroidered surgical implants including using microwave technology in the process of acetate removal and using microwave technology in the process of drying implants.

Abstract: Vulcanization process of rubber tires with application of premolded profile in autoclave with the use of microwaves, where rubber tires are vulcanized through microwaves heating, resulting in significant reduction of the vulcanization time when compared to the processes of conventional vulcanization, thus allowing a great productivity, due to the concentrated and homogeneous incidence of microwaves over the artifact, through its accommodation in rotating cradles inside an autoclave, also eliminating steps of chemical transformation of rubber, only needing the physical transformation to materialize the vulcanization process.

Abstract: A rotor for a gantry of a computed tomography apparatus, as well as a manufacturing method for such a rotor. The rotor according to the invention is produced at least in segments from a composite material with polymer matrix that is reinforced with fibers. The rotor thus has a high strength and rigidity, such that the deformation limits to achieve a sufficiently good image quality with simultaneously low structural volume and low weight are not exceeded, even at high rotation speeds.

Abstract: A method for processing a thermoplastic material that comprises a microwave-sensitive polymeric region, wherein the method includes exposing the microwave-sensitive polymeric region to microwaves; wherein the exposing results in an increase in the temperature of the polymeric region; and processing the thermoplastic material is disclosed.

Abstract: The present invention relates to a packaging and applicator device for applying at least one cosmetic composition, the device comprising: a body defining a handle; a block of at least one cosmetic composition; a flat stiffener that is stationary relative to the composition and that extends inside said composition, the block defining a free outside surface that extends over at least a fraction of the height of the stiffener; and a cap that is arranged so as to be fastened on the body, and so as to cover the block.

Abstract: A high-CHDM PET-based support for an imaging element can be annealed relatively rapidly to achieve acceptable core-set and post-process curl properties. The fast annealing response of this material allows effective in-line annealing of the film support, yielding a more efficient manufacturing process with less annealing-induced defects in the imaging support.

Abstract: In accordance with the present invention, a thermoplastic film is advanced onto a foraminous surface and impinged with hydraulic energy so as to impart an image or pattern into the film. In an effort to retain the image or pattern within the film, the film is exposed to a frequency range during the drying process, such as that frequency range which is provided by microwaves. It has been found that utilizing a frequency range of electro-magnetic radiation, like that of microwaves during the drying process of the film does not flatten or distort the image or pattern within the film, whereas a drying process utilizing hot air tends to soften the film, which has a deleterious on the image within the film.

Abstract: A method of manufacturing golf balls is disclosed that prevents the cover from cracking due to thermal expansion of the core during the cover formation process. The method includes the forming a core. One or more optional boundary layers can be applied to the surface of the core. The core and any boundary layers are pre-heated such that the core and any boundary layer undergo volumetric thermal expansion. After the pre-heating, the cover of the ball is formed over the core and any boundary layer. The method of the present invention also decreases cover molding cycle times for golf balls.

Abstract: In producing a product foamed molding by molding into a specified shape a foamed product obtained by foaming a kneaded product obtained by kneading a fibrous material with an aqueous solution, followed by drying, an aqueous solution in which a binder mainly composed of gelatin and/or glue having a jelly strength of 130 Bloom or more is dissolved is used as the aqueous solution, whereby the generation of depressions in a pockmark form on a surface of the product foamed molding can be prevented to increase the yield of the product, and the specific gravity of the product can be reduced, thus being able to produce the foamed molding such as a cushioning material excellent in elastic performance economically, continuously and in large amounts.

Abstract: The present invention is a microwave preheat press. The microwave preheat press includes a first and a second press section which define a press passage therebetween. A compression belt movable along the press passage is contiguous with one of the press sections. The press passage is configured such that it has an initial press section leading into a final press section. A microwave generator is in communication with a microwave waveguide applicator structure assembly such that microwave energy is created and transmitted through the microwave waveguide assembly into the initial compression section.

Abstract: A method is provided for rapidly forming a cementitious panel. A cementitious mixture is introduced into a mold configured to provide the desired surface appearance and profile of the cementitious panel. The cementitious mixture is then subject to an accelerated curing process by applying microwave energy to the cementitious mixture for a predetermined time period. After a relatively short resting or cooling period, the resulting cementitious panel is ready to be removed from the mold.

Abstract: Apparatus suitable for vitrifying nuclear waste comprises a tunable microwave cavity connected by a first wave guide to a source of microwave energy; cooling coils for cooling the exterior of the cavity; a hopper for loading particulate fusible material to the interior of the cavity; within the cavity a crucible made of melted and re-solidified fusible particulate material; an exit-chamber connected by a second waveguide to a second microwave source; and a pipe for supplying argon gas to the exit chamber so that a plasma torch can be generated. The separating of the crucible form the cavity walls by unmelted material gives significant advantages in case of cleaning and reduced energy consumption.

Abstract: A method of bonding tubular members comprising the steps of, providing a first generally tubular member having a bonding portion disposed proximate a bonding end thereof, an ancillary end, and a lumen extending therethrough, the first tubular member including a support member encased in a substrate material, the support member having a plurality of filaments providing a second generally tubular member having a bonding portion disposed proximate a bonding end thereof, an ancillary end, and a lumen extending therethrough, stripping a portion of the substrate material of the first tubular member from the filaments of the support member of the first tubular member proximate the bonding portion thereof to create a plurality of exposed filaments, inserting the exposed filaments into the lumen of the second tubular member, positioning the bonding portion of the first tubular member proximate the bonding portion of the second tubular member, and heating the bonding portion of the first tubular member and the bonding

Abstract: Polyamides, polyesters, and polyamideesters are efficiently synthesized in a microwave process with precise temperature control. Compared to conventional thermal polymerizations, the microwave process takes less time and produces polymers with equivalent or superior physical properties.

Abstract: There is provided a process and kit for casting sand that is safe and efficient for children to use in the home. The process involves the steps of mixing sand with a non-toxic binding resin to form a resin/sand mixture; casting the resin/sand mixture into a preferred form; heating the resin/sand mixture in a microwave oven until a sand casting is set; and, letting the sand casting cool.

Abstract: A vacuum insulating glass (IG) unit is provided with a plurality of spacers/pillars between opposing substrates. The spacers/pillars function (i) to support and space the substrates from one another, and (ii) as a getter to adsorb gas(es) located within the low pressure space between the substrates. Such spacers/pillars may be formed of one-piece getter inclusive material, or may be multi-piece including a getter coating.

Abstract: All of the current processes for making molded particleboard products require very long furnish dwell times within a heated press, due to the low heat transfer rates from the heated molds to the furnish being compressed. Furnish dwell times vary between approximately one minute to more than 10 minutes, depending upon the part thickness. Since profitability of a particleboard molding operation is closely related to product throughput, these long furnish dwell times within the heated press limit production rates and continue to be a major economic concern to the industry. The essence of the invention is a heretofore unsuggested use of radiowave energy to speed production of molded particleboard parts by preheating the furnish prior to the application of heat and pressure within the forming mold. Because radiowaves propagate readily throughout the volume of the furnish, rapid heating is obtainable even for a loose, uncompacted particulate furnish that has very poor thermal conductivity.

Abstract: A susceptor-impregnated thermoplastic foam is molded by heating the susceptor-impregnated thermoplastic foam, preferably by induction; imprinting an object against the foam; and allowing the foam to cool into a hardened form conformed to the object.

Abstract: A method of consolidating metal powder to form an object, includes: a) pressing the powder into a preform, and preheating the preform to elevated temperature, b) providing flowable pressure transmitting particles and transmitting microwaves into the particles to heat same, and providing a bed of the flowable and heated pressure transmitting particles, c) positioning the preform in such relation to the bed that the particles substantially encompass the preform, d) and pressurizing the bed to compress said particles and cause pressure transmission to the preform, thereby to consolidate the preform into a desired object shape.

Abstract: A method of manufacturing golf balls is disclosed that prevents the cover from cracking due to thermal expansion of the core during the cover formation process. The method includes the forming a core. One or more optional boundary layers can be applied to the surface of the core. The core and any boundary layers are pre-heated such that the core and any boundary layer undergo volumetric thermal expansion. After the pre-heating, the cover of the ball is formed over the core and any boundary layer. The method of the present invention also decreases cover molding cycle times for golf balls.

Abstract: A method of producing a consolidated composite wood product composed of discrete wood elements and a binder by forming a layup and preheating only a central longitudinal portion of the layup by application of microwave energy across the longitudinal axis and then pressing to consolidate the layup and applying further microwave energy in a direction perpendicular to the direction of the application of the preheating microwave energy through the sides of the compressed layup in the press.

Abstract: A microwaveable confection mold for use in a conventional microwave oven. The mold permits solid confection capable of melting when exposed to microwave energy to be introduced into the mold. The mold comprises a clear microwave transparent plastic material to facilitate observation of the confection melting process with subsequent settling in the mold sections. A pigment in the mold changes the colour to indicate to the user when the liquified confection has hardened and the mold cooled.

Abstract: A flexible glass fiber reinforcement material has microwave-sensitive or ultraviolet sensitive binder added and is formed into a desired shape. Selected electromagnetic energy (microwave or ultraviolet) is then applied to cure and rigidize the binder. A mold for shaping the reinforcement material comprises a mold cavity defined by microwave or ultraviolet transparent material divided into separate and separable mold parts and, for microwave applications, each part carries one half of a split microwave waveguide which directs microwave energy to cure the binder resin when the mold is closed. For ultraviolet applications, an ultraviolet source (or sources) is located in the mold. Energetic stitching of a reinforcement rib is performed by applying a binder resin to the rib at at least one location, placing that location into contact with a preform and curing the binder resin to bond the parts together.

Abstract: An air bag cover and manufacturing method thereof wherein the air bag cover comprises a core member which can be formed by injection molding, and a decorative sheet disposed on the surface of the core member. The decorative sheet includes at least two layers, an outer layer and a barrier layer disposed on a back side of the outer layer to protect the outer layer when the core member is injection molded. The core member is made of thermoplastic elastomer which can be thermally fused to the barrier layer. A breakable portion is provided in the barrier layer and core member.

Abstract: The method and apparatus for making a preform which is a rigid shaped item formed of glass fibers rigidly joined to each other where adjacent fibers touch. The interstices between the fibers are unfilled for the use of matrix resin to subsequently form a molded article. The preform is formed by shaping fibers into the preform shape, applying a binder to the fibers so that they are coated at the locations where they touch. The binder is sensitive or responds to the application of electromagnetic energy. In completing the preform after the application of the binder, the preform is subjected to electromagnetic energy so that the binder hardens to form a rigid preform. In one species form, the electromagnetic energy is applied in the form of microwave energy. The application of electromagnetic energy causes a reaction in the binder without requiring heating of the glass fibers so that the preforms can be rigidified rapidly and efficiently.

Abstract: Compositions, methods, and systems for manufacturing articles, particularly containers and packaging materials, having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form an article which has the desired performance criteria. The inorganically filled mixtures are molded to fashion a portion of the mixture into a form stable shape for the desired article. Once the article has obtained form stability, the article is removed from the mold and allowed to harden to gain strength. The articles may have properties substantially similar to articles presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. They have especial utility in the mass production of containers, particularly food and beverage containers.

Abstract: A method and apparatus for liquid thermoset resin or polymer molding using electromagnetic waves (particularly radiofrequency waves or microwaves), is described. The method and apparatus uses a metal mold (10, 212) with a cavity (401) for the molding as well as for confinement of the electromagnetic waves. Multiple low loss ports (A, B, C, D, E, p1, p2, p3) are provided for introducing the microwaves into the cavity.

Abstract: A method for the manufacture of pneumatic vehicle tires with a carcass extending between two bead rings and a breaker disposed between carcass and tread is described in which a tire blank is built up making exclusive use of non-metallic components and at least a part of the thermal energy required in the course of the vulcanization and shaping, which take place under the action of heat and pressure, is introduced into the tire in the form of microwave energy.

Abstract: A method for synthesizing correction features for an entire mask pattern that initially divides mask pattern data into tiles of data--each tile representing an overlapping section of the original mask pattern. Each of the tiles of data is sequentially processed through correction feature synthesis phases--each phase synthesizing a different type of correction feature. All of the correction features are synthesized for a given tile before synthesizing the correction features for the next tile. Each correction feature synthesis phase formats the data stored in the tile into a representation that provides information needed to synthesize the correction feature for the given phase. Methods for implementing edge bar and serif correction features synthesis phases are also described.

Abstract: Systems and methods for monitoring workpiece and workpiece material characteristics using microwave energy are disclosed. A system includes a chamber, including means for generating variable frequency microwave energy; means for positioning a workpiece within the chamber; means for subjecting the workpiece to a plurality of different microwave frequencies; and means for monitoring characteristics of the workpiece. One or more characteristics of a workpiece, or workpiece material, may be monitored by positioning the workpiece within a chamber having means for generating variable frequency microwave energy; subjecting the workpiece to microwave irradiation at a plurality of frequencies; detecting power reflection for each one of the plurality of microwave frequencies to provide power reflection data; and comparing the power reflection data to a predetermined set of power reflection data.

Abstract: A method of manufacturing pneumatic vehicle tires, the tires having a carcass which extends between two bead rings and a breaker arranged between the carcass and a tread, wherein the respective tire blank is built up using exclusively non-metallic components, and wherein, in the course of vulcanization and shaping which takes place under the action of heat and pressure, at least a part of the thermal energy that is required is introduced into the tire in the form of microwave energy. In order to improve the tire quality and in particular to avoid defects as a result of incorrect thermal treatment, the temperature which prevails in the tire is controlled in different tire regions in dependence on the temperature development and differently for different tire regions.

Abstract: A process for reducing stresses and strains of thermoplastics is described wherein the process includes the step of heating the outer layer of the thermoplastic with a heat source to produce a resin having favorable physical and chemical properties.