Abstract: A manufacturing method of a coil component comprising the steps of: preparing a coil assembly body in which a coil is attached on a magnetic core and a mold body which is formed with a cavity portion in the inside thereof and which includes at least one opening portion, putting a viscous admixture including magnetic powders and thermosetting resin and the coil assembly body in the cavity portion, pushing the put-in viscous admixture in the mold body, and thermally-curing the pushed-in viscous admixture and forming a magnetic exterior body which covers the coil assembly body.

Abstract: A ball having a modified surface for training includes an inflatable bladder that includes an inner surface that defines an inflation chamber and an outer ground contacting layer that is disposed on an outer surface of the bladder. The ground contacting layer includes at least one protrusion that is formed during the manufacture of the ball. The protrusion extends radially outward from surrounding portions of the ground contacting layer so as to create a local modified surface area that imparts different bounce properties (bounding pattern) to the ball than the surrounding ground contacting layer portions, thereby causing the ball to have an unpredictable bounding pattern depending upon which portion of the ball strikes the ground.

Abstract: Methods for fabricating compressible object are described. These compressible objects may be utilized in drilling mud and with a drilling system to manage the density of the drilling mud. The method includes selecting an architecture for a compressible object; selecting a wall material for the compressible object; and fabricating the compressible object, wherein the compressible object has a shell that encloses an interior region, and has an internal pressure (i) greater than about 200 pounds per square inch at atmospheric pressure and (ii) selected for a predetermined external pressure, wherein external pressures that exceed the internal pressure reduce the volume of the compressible object.

Abstract: A method for forming microspheres on a microscopic level comprises the steps of defining holes through a substrate, disposing a sheet of thermally formable material onto the substrate covering the holes, heating the sheet of thermally formable material until a predetermined degree of plasticity is achieved, applying fluidic pressure through the holes to the sheet of thermally formable material, while the sheet of glass is still plastic, and forming microspheres on the substrate in the sheet of thermally formable material by means of continued application of pressure for a predetermined time. The invention also includes a substrate having a plurality of holes defined therethrough, a layer of thermally formable material disposed onto the substrate covering the plurality of holes, and a plurality of microspheres thermally formed in the layer by means of applied pressure through the holes when it has been heated to a predetermined degree of plasticity.

Abstract: A macrocell structure 20 having a honeycomb form is preheated to cure to a cure depth falling within a range where a flexibility of prepregs in the macrocell structure remains. Subsequently, prepregs 31, 32 are arranged along a side wall of the preheated macrocell structure 20, so as to make a preliminary structure 40. Then, the preliminary structure 40 is heated while the inside of the prepregs 31, 32 in the preliminary structure 40 is vacuumed. Thereafter, the preliminary structure 40 is heated while imparting an internal pressure thereto within a mold 5, so as to be cured, whereby a resin structure 1 is produced.

Abstract: A method of making an air-bag is disclosed in which a selected plastics material is blow moulded within an appropriate mould to form a blow moulded air-bag. The mould is such that the blow moulded air-bag (1) has at least one indented region, such as a central oval region (10) of the upper part (7) of the air-bag, which, on inflation of the air-bag, becomes outwardly extending.

Abstract: A device and method is provided for the inline storage of water during pressurized use. The device provides a one-way valve associated with an incoming attachment point of a water tank assuring that water does not flow back through the incoming attachment point. The tank is constructed with two hemispherical caps at the ends connected by a tubular body providing structure when pressurized. The incoming attachment point is connected with the tank near the top preventing backpressure. An outgoing attachment point is connected with the tank as well.

Abstract: The invention prevents a crimple from being generated in a resin member. The invention provides a golf club head (1) including a head shell portion (M) made of a metal material and having an opening portion (O1), and a resin member (FR) made of a fiber reinforced resin arranged in the opening portion (O1), and provided with a hollow portion in an inner portion. The resin member (FR) is constituted by a molded body formed by integrally molding a laminated body of plural layers of prepregs having a magnitude covering the opening portion (O1) and having different resin percentage contents in the head shell portion in accordance with an internal pressure molding method. Further, the prepreg having the largest resin percentage content is used in an innermost layer of the laminated body closest to the hollow portion.

Abstract: The present invention is directed toward more durable golf ball cores and more durable golf balls. The golf balls of this invention comprise a cover and a core wherein the core may further comprise a center and one or more layers of a mantle disposed between the center and the cover. The core, the mantle or the layers of the mantle, comprise a mixture of one or more thermoset rubber materials and at least one compatible, modified, non-ionic polyolefin. The non-ionic polyolefin that is modified may be a homopolymer, copolymer, terpolymer, block copolymer or a mixture thereof that is present at about 0.5 to about 10 parts per hundred of the thermoset rubber material used in the core or core layer.

Abstract: A method for manufacturing ceramic balls useful as ball bearings is described, wherein spherical green bodies are formed into ceramic balls having few pores and substantially uniform strength distribution, using a rubber die having a hardness not higher than 65.

Abstract: A method of blowing a synthetic resin material into a furnace comprising preparing a synthetic resin material having an average specific surface area of at least 50 m2/kg; and blowing the synthetic resin material from tuyeres of a shaft furnace for ironmaking.

Abstract: A microparticle comprising an active substance which is a central core made of liquid, gaseous or solid particle of regular or irregular shape, and the method for entrapping said active substance in a coating material which is conformationally distributed on said active substance and has a thickness ranging from the thickness of a monomolecular layer to about 100 .mu.m. These compositions are useful for applications that require protection, prolonged release, taste masking, improved stability, altered handling behavior, altered surface properties including particle wettability, and other desirably altered properties.

Abstract: Method and apparatus are disclosed for removing biopolymer constructs from support structures used to impart a selected shape to the biopolymer. The biopolymer construct and the support structure are in intimate at an interface and adhere to each other. The support structure includes an endcap adapted for introducing a fluid to the interface for reducing adhesion between the biopolymer structure and the support structure by applying a separating force at the interface, thereby facilitating removal between the support structure and the biopolymer construct.

Abstract: A surface-segregatable, melt-extrudable thermoplastic composition is provided which includes at least one thermoplastic polyolefin and at least one additive having the general formula, ##STR1## in which: (A) R.sub.1 -R.sub.9 are independently selected monovalent C.sub.1 -C.sub.3 alkyl groups;(B) R.sub.10 is hydrogen or a monovalent C.sub.1 -C.sub.3 alkyl group;(C) m represents an integer of from 1 to about 4;(D) n represents an integer of from 0 to about 3;(E) the sum of m and n is in the range of from 1 to about 4;(F) p represents an integer of from 0 to about 5;(G) x represents an integer of from 1 to about 10;(H) y represents an integer of from 0 to about 5;(I) the ratio of x to y is equal to or greater than 2;(J) the additive has a molecular weight of from about 350 to about 1,400; and(K) the additive is present in an amount of from about 0.5 to about 5 percent by weight, based on the amount of thermoplastic polyolefin.

Abstract: The method includes the steps of i) molding an inner tube from butyl rubber, ii) processing the outer wall of the inner tube into a coarse surface; iii) preparing cover panels from ethylene vinyl acetate (EVA) through a foaming process and then processing the inside wall of each cover panel into a coarse surface; iv) covering the cover panels over the inner tube by a press to form a blank ball; and v) embossing the surface of the blank ball thus obtained by an embossing machine through a heating process and then quickly cooling the embossed ball.

Abstract: Methods to create hollow spheres and spheres produced according to such methods, such methods including suspending in a chamber at zero gravity a gas-generating pellet in a resin material which gas-generating pellet is caused to produce gas expanding the resin into a spherical mass; methods of coating sphere-forming material on a spherical liquid mass, hardening the coating and removing the liquid mass leaving the thus formed hollow sphere and methods of blowing bubbles of resin to form spheres.

Abstract: Apparatus and methods for thin film formation from which structures may be constructed for use in space. An elastic expandable torus is rolled upon itself about its circular axis as a bubble is formed so that the bubble attachment line may be repositioned to maintain an optimal ratio of attachment diameter to bubble diameter and to maintain an appropriate bubble contact angle and to provide a pre-wetted surface for the bubble at the bubble attachment line. Also included is a frame composed of memory metal which is compacted for immersion in thin film forming fluid and heated to its transition temperature for self erecting to a predetermined thin film shape whereby the need for pressurized gas for formation of the thin film is eliminated.

Abstract: A hollow sphere is made of a superplastic material and blown to a large size, unrestricted or with restriction in one or two directions. The unrestricted hollow sphere may be rotated while being blown.

Abstract: An apparatus is provided for forming gas-filled spheres of metal, glass or other material, which produces spheres (12) of uniform size and wall thickness in a relatively simple system. The system includes concentric nozzles, including an inner nozzle (18) through which gas flows and and an outer nozzle (20), which jointly define an annular passageway (50) through which a liquid flows. The flow rates are adjusted so that the gas flows at greater velocity than does the liquid, out of their respective nozzles, e.g. three times as great, in order to produce an extrusion (30) which undergoes axisymmetric oscillations resulting in the pinch off into hollow spheres with very uniform spacing. The system is useful not only where gas-filled spheres are required, but also is useful to accurately control the dispensing of solid, liquid, or gaseous materials.

Abstract: Large, uniform hollow spherical shells are produced by forming uniform size drops of heat decomposable or vaporizable material, evaporating the drops to form dried particles, coating the dried particles with a layer of shell forming material, and heating the composite particles to melt the outer layer and decompose or vaporize the inner particle to form an expanding inner gas bubble which expands the outer layer. By cycling the temperature and pressure on the hollow shells, spherical shells with uniform walls are produced.

Abstract: An apparatus is described for producing a lightweight structural material (12), by forming gas-filled shells (38) of molten material from a matrix of nozzles (22) that form shells of very uniform size at very uniform rates. The matrix of molten shells coalesce into a multi-cell material of controlled cellular structure. The shells can be of two different sizes (38, 44) that are interspersed, to form a multicell material that has a regular cell pattern but which avoids planes of weakness and localized voids. The gas (50) in the shells can be under a high pressure, and can be a fire extinguishing gas.

Abstract: Hollow plastic microspheres made from thermoplastic or thermosetting plastic compositions are described.The hollow plastic microspheres are made by forming a liquid film of thermoplastic or thermosetting plastic composition across a coaxial blowing nozzle, applying a blowing gas at a positive pressure to the inner surface of the plastic film to blow the film and form an elongated cylinder shaped liquid film of plastic. A transverse jet is used to direct an entraining fluid over and around the blowing nozzle at an angle to the axis of the blowing nozzle. The entraining fluid as it passes over and around the blowing nozzle fluid dynamically induces a pulsating or fluctuating pressure field at the opposite or lee side of the blowing nozzle in the wake or shadow of the coaxial blowing nozzle.

Abstract: Hollow glass microspheres made from a low heat conductivity glass composition containing a high vacuum and a thin metal coating deposited on the inner wall surface of the microspheres are described. The hollow glass microspheres are used to make superior insulation materials in the construction of highly efficient solar energy collectors.The hollow glass microspheres are made by forming a liquid film of molten glass across a coaxial blowing nozzle, applying a metal vapor blowing gas at a positive pressure on the inner surface of the glass film to blow the film and form an elongated cylinder shaped liquid film of molten glass. A transverse jet is used to direct an inert entraining fluid over and around the blowing nozzle at an angle to the axis of the blowing nozzle. The entraining fluid as it passes over and around the blowing nozzle fluid dynamically induces a pulsating or fluctuating pressure field at the opposite or lee side of the blowing nozzle in the wake or shadow of the coaxial blowing nozzle.

Abstract: A method is provided for rapidly distributing mixed gases throughout a partially evacuated ball mold. The invention is particularly useful in the pressurizing of tennis ball centers with a mixture of air and a low permeability gas. By this invention, the distribution of the low permeability gas throughout the mold can be accomplished by first partially evacuating air from the mold then injecting the mixed gases into the mold.

Abstract: A process is disclosed for the production of molded tubular structural web articles of thermoplastic material comprising the steps: passing molten plastic material into a tubular mold cavity to fill a substantial portion of said cavity; injecting a low viscosity pressurizing fluid into said material in said mold cavity; coordinating the fluid flow rate, pressure, temperature and plastic material volume so that the pressurizing fluid divides into at least two streams on entering said material without causing the low viscosity pressurizing fluid to break through said material flow front so that, when pairs of melt fronts merge, a molded tubular structural web article is formed having a solid web at each point of merger; and maintaining a positive pressure in the mold cavity after pressurizing until said tubular article is self-supporting. The resulting tubular structural web articles are also disclosed.

Abstract: A process and a device are disclosed for forming a tennis ball which comprises the formation of two semispherical bowls in crude elastomeric material each having on its border a structural shape that is deformed by compression when the two semispherical bowls are pressed one against the other while a depressurization is effected in the joining zone of the two semispherical bowls on the outside of them.