Abstract: The invention is directed to a honeycomb comprising cordierite and beta-spudomene, the honeycomb a having total porosity of greater than 30% and a mean pore diameter of less than 5 ?m. The honeycomb is made from a mixture of activated kaolin and a mineral selected from the group consisting of lithium fluorhectorite, lithium hydroxyhectorite and mixtures thereof. In one embodiment up to 20 wt % SiO2, based on the total weight of the kaolin and minerals (fluarhectorite, hydroxyhectorite) is added and mixed therein prior to the formation of the green body. In another embodiment the amount of added SiO2 is up to 10 wt %. In one embodiment the total porosity is greater than 50% and the mean pore diameter is less than 5 ?m.

Abstract: A method of producing a honeycomb structure includes producing a honeycomb structure using methyl cellulose as at least part of a binder, the methyl cellulose having a weight average molecular weight (Mw) of 4,000,000 to 5,000,000, and having an integral molecular weight distribution value of components having a molecular weight of 100,000 or less in the integral molecular weight distribution curve of 15 or less.

Abstract: A method for producing an aluminum titanate ceramic, which comprises subjecting, to forming, a raw material for aluminum titanate formation, containing Na2O-containing ?-alumina particles, to obtain a formed body and then firing the body, wherein the ?-alumina particles has such a crystal structure that the ratio of the average value of the average length in axis a direction and the average length in axis b direction, to the average length H in axis c direction is 3 or more.

Abstract: A method for producing a cordierite-based ceramic honeycomb filter comprising the steps of introducing a plugging material of a cordierite-forming material into predetermined flow paths of a sintered, cordierite-based ceramic honeycomb having an outer diameter of 150 mm or more, and drying and sintering the resultant plugs, the sintering step comprising a temperature-elevating process, a temperature-keeping process and a temperature-lowering process, and the temperature-elevating process having a temperature-elevating speed of 70-500° C./hr from 800° C. to the highest keeping temperature.

Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of the same.

Abstract: A resin fine powder which consists of a 4-methyl-1-pentene polymer that exhibits a limiting viscosity [?] of 1.0×10?2 to less than 3.0 dl/g as determined in decalin at 135° C. and which has a median particle diameter [D50] of 1.0×10?1 to 5.0×10 ?m; and a composition which comprises the resin fine powder and at least one sinterable powder selected from the group consisting of metal powders and ceramic powders.

Abstract: The present disclosure relates to methods of making ceramic bodies using catalyzed pore formers and compositions for making the same.

Abstract: Disclosed are high-porosity cordierite honeycomb substrates having fine pore size, narrow pore size distribution, little or no microcracking, and a high thermal shock resistance. The porous ceramic honeycomb substrates generally include a primary cordierite ceramic phase as defined herein. Also disclosed are methods for making and using the cordierite substrates.

Abstract: The method for producing a porous honeycomb structural body according to the present invention is the method, which comprises preparing a green body by kneading a forming material containing a main constituent material consisting of non-oxide ceramics and/or a metal and an organic binder, manufacturing a honeycomb shaped formed body (honeycomb formed body) by shaping and drying said green body, calcining the honeycomb formed body to obtain a calcined body, and firing finally the calcined body to obtain a porous honeycomb structural body, wherein said forming material further includes 0.01-10 parts by mass of an inorganic layer material to 100 parts by mass of said main constituent material, in addition to said main constituent material and said organic binder.

Abstract: A honeycomb extrusion apparatus comprises a die body and a flow control device. The die body comprises an inlet end, an outlet end, a central axis, a first set of feedholes, a second set of feedholes, a set of central slots, and a set of outermost peripheral slots. The first set of feedholes extends from the inlet end to an interior interface portion of the die body. The second set of feedholes extends through the die body from the inlet end to the outlet end. The set of central slots extends from the outlet end to the interior interface portion of the die body. The set of outermost peripheral slots is disposed radially outwardly of the central slots. The interior interface portion of the die body is configured to allow flow of the batch material from the first set of feedholes to the central slots and to the outermost peripheral slots.

Abstract: A honeycomb structure includes a ceramic block formed by combining a plurality of honeycomb fired bodies together with an adhesive layer interposed between the plurality of honeycomb fired bodies. The plurality of honeycomb fired bodies each has cell walls extending along a longitudinal direction of the honeycomb fired bodies to define cells. The honeycomb fired bodies adjacent to each other via said adhesive layer each have at least one projected portion on the opposing side faces. The projected portions formed on the honeycomb fired bodies overlap each other when seen from an end face of the honeycomb structure and the projected portions formed on the adjacent honeycomb fired bodies abut each other.

Abstract: A catalyst with large surface area structure, in particular for steam-reforming catalysts, which is characterized in that the large surface area structure is formed of a large number of round or parallel penetrating holes of polygonal cross-section, wherein the catalyst carrier is prepared in the injection molding process, coated with a washcoat and then impregnated with the active component. The catalyst carrier includes at least one sinterable material and has a lateral pressure resistance of at least 700 N. Also, a process for the preparation of such catalysts and the use thereof in a reactor.

Abstract: A method for manufacturing a honeycomb structure includes molding a ceramic raw material to manufacture at least one honeycomb molded body having a plurality of cell walls to define cells. First cells and third cells are filled with plug material paste at first end portions and at third portions, respectively, to form first plugs. The at least one honeycomb molded body is fired to manufacture at least one honeycomb fired body. The at least one honeycomb fired body is cut along a plane substantially perpendicular to the longitudinal direction to create a second end face side of the at least one honeycomb fired body. Second end portions of second cells are filled with plug material paste. The plug material paste in the second end portions is solidified through heating to form second plugs. A honeycomb block including at least one honeycomb fired body is produced.

Abstract: A method for producing a ceramic honeycomb structure comprising the steps of mixing and blending at least a ceramic material and a pore-forming material to form a moldable material, extrusion-molding the moldable material, and drying and sintering the resultant molded honeycomb article, the amount of the pore-forming material added being adjusted depending on the packed bulk density of the pore-forming material.

Abstract: The invention relates to a process for fabrication of a porous refractory ceramic product made from SiC, by heat treatment and sintering at high temperature, starting from a fraction of fine particles of SiC and from a fraction of larger-sized particles of SiC, said process being characterized in that, in a step preliminary to the heat treatment and to the sintering at high temperature, the finest particles of SiC are agglomerated then, in a second step, the granules thus obtained are added to the SiC powder with particles of larger size. The invention also relates to a porous body made from recrystallized SiC in an essentially ? form, in particular a particulate filter for automobile application, obtained by such a process.

Abstract: Multi-layered cellular metallic glass structures and methods of preparing the same are provided. In one embodiment, the cellular metallic glass structure includes at least one patterned metallic glass sheet and at least one additional sheet. The at least one patterned metallic glass sheet may include multiple sheets connected together to form a group of sheets, and the structure may include a group of sheets sandwiched between two outer sheets. The patterned metallic glass sheets may be patterned by thermoplastically forming two- and/or three-dimensional patterns in the metallic glass sheets.

Abstract: A die comprising molding grooves arranged in a lattice pattern and moldable-material-supplying holes communicating with the molding grooves for molding a ceramic honeycomb structure, the molding grooves having width of 0.05-0.5 mm, the moldable-material-supplying holes being arranged in every intersecting portions of the molding grooves, or in every other intersecting portions of the molding grooves in a checkerboard pattern, and an average distance between the centers of the intersecting portions of the molding grooves, at which the moldable-material-supplying holes are arranged, and the center axes of the moldable-material-supplying holes being 10-100 ?m.

Abstract: There is disclosed a honeycomb structure onto which a large amount of catalyst can be carried while suppressing an increase in pressure drop. In a honeycomb structure 100 comprising porous partition walls 1 by which a plurality of cells 2 that become through channels of a fluid are partitioned and in which a plurality of pores 6 are formed. In each of the partition walls 1, pores having pore diameters larger than a thickness of the partition wall 1 in a section thereof which is vertical to an extending direction of the cells 2 are formed so as to occupy 4 to 11% of the total volume of the pores 6 formed in the partition walls 1.

Abstract: A method for producing a ceramic honeycomb structure comprising applying a coating material to an outer peripheral surface of the ceramic honeycomb body to form an outer peripheral wall, the thickness of the coating material applied being determined from the outer diameter of the ceramic honeycomb body and the drying shrinkage ratio of the coating material, such that the outer diameter of the dried ceramic honeycomb structure is within a target outer size±1.4 mm.

Abstract: There is disclosed a manufacturing method of a plugged honeycomb structure so that the plugged honeycomb structure for use in a filter or the like having reduced deposits deposited on an end surface of the structure can easily be manufactured with low cost and so that a plugging depth of a slurry-like plugging member at an outer peripheral portion of the honeycomb structure can easily be set to be uniform. In the manufacturing method of the plugged honeycomb structure in which plugging portions are formed at opening end portions of predetermined cells on one side of a cylindrical honeycomb structure including a plurality of cells separated from one another by porous partition walls, constituting channels of a fluid and formed in a honeycomb-like shape, plugging members which are formed into a predetermined shape and which are to be inserted into cell passages to be plugged include a plastic material having viscosity and fluidity.

Abstract: An extrusion die is processed to alter the flow of extrudable material through the die by collecting data reflecting flow variations across the face of the die, constructing a graded resistance flow restrictor utilizing the data, and forcing an abrasive machining medium through the flow restrictor and die with the flow restrictor being arranged to deliver higher abrasive flow through die portions initially exhibiting low extrusion rates, the resulting die being useful for the manufacture of ceramic honeycomb bodies exhibiting a reduced incidence of shape defects attributable to die flow variations.

Abstract: A manufacturing method of a honeycomb structure that can improve a manufacturing efficiency and a raw material yield is provided. There is provided a manufacturing method of a honeycomb structure comprising: subjecting a raw material to extrusion forming to form a honeycomb formed body 100 having a partition wall that partitions a plurality of cells that serve as flow paths for a fluid and are extended from one end surface to the other end surface; forming a plurality of notches extended in a direction along which the cells are extended in the honeycomb formed body 100 to form a partial segment aggregate 120 in such a manner that a plurality of partial segments 3 are partitioned; and forming a buffer portion 5 between respective partial segments 3 adjacent to each other in the partial segment aggregate 120 to fill an entire space between the respective partial segments adjacent to each other, thereby obtaining a honeycomb structure 130.

Abstract: The present invention is a process for producing an aluminum titanate-based fired body, comprising shaping a starting material mixture containing inorganic compound source powders including an aluminum source powder and a titanium source powder, as well as an additive, degreasing the obtained shaped body at 150 to 900° C., and firing the degreased shaped body at not lower than 1300° C., wherein the inorganic compound source powders contain 1 to 5 parts by mass of particles having a particle diameter of not larger than 0.1 ?m in 100 parts by mass thereof.

Abstract: A method for manufacturing a honeycomb structure 130 includes: subjecting a forming raw material to extrusion forming to obtain a segment-joined type honeycomb formed article 100 provided with honeycomb segments 1 and an outer peripheral portion 2 surrounding a whole outermost periphery of the honeycomb segments, wherein a slit-shaped gap 8 extending from one end face 11 to the other end face 12 is formed between adjacent segments, the adjacent honeycomb segments are joined by a belt-like joining rib 4 extending from the face 11 to the face 12 and having a thickness of 0.1 to 1.5 mm, and the honeycomb segments 1 have partition walls separating and forming cells; firing the honeycomb formed article 100 to form a honeycomb fired article 110; destroying the joining rib 4 in the honeycomb fired article 110; and forming a buffer portion 7 by filling a bonding material in the gap 3.

Abstract: The present invention is a process for producing an aluminum titanate ceramics, comprising firing a starting material mixture containing a titanium source powder and an aluminum source powder, wherein a content of niobium, expressed on the oxide basis, is not less than 0.2 parts by mass and not more than 2.5 parts by mass in 100 parts by mass of the starting material mixture.

Abstract: Disclosed is a silicon carbide honeycomb having porosity of 5% or less but exceeding 0% and including silicon carbide and metal silicon. Also disclosed is a method of preparing a silicon carbide honeycomb. Further, disclosed is a solar receiver comprising silicon carbide and metal silicon.

Abstract: A method for manufacturing a honeycomb structure includes molding a ceramic raw material to manufacture at least one honeycomb molded body having a plurality of cell walls to define cells. First cells and third cells are filled with plug material paste at first end portions and at third portions, respectively, to form first plugs. The at least one honeycomb molded body is fired to manufacture at least one honeycomb fired body. The at least one honeycomb fired body is cut along a plane substantially perpendicular to the longitudinal direction to create a second end face side of the at least one honeycomb fired body. Second end portions of second cells are filled with plug material paste. The plug material paste in the second end portions is solidified through heating to form second plugs. A honeycomb block including at least one honeycomb fired body is produced.

Abstract: A method for fabricating ceramic honeycomb structural bodies that includes conveying at least one green honeycomb structural body of a first type and at least one green honeycomb structural body of a second type through a kiln in a manner which reduces cracking or fissures in the fired objects.

Abstract: A honeycomb structured body in which a plurality of porous ceramic members are combined with one another by interposing an adhesive layer, each of the porous ceramic members having a plurality of cells placed in parallel with one another in a longitudinal direction with a cell wall therebetween and having an outer edge wall on the outer edge surface thereof, wherein each of the porous ceramic members has a filling body which is provided so as to fill in at least one corner portion of at least one outermost cell of the porous ceramic members, a cross-sectional shape of the outermost cell at the face orthogonal to the longitudinal direction of the cells is an almost tetragon, and a cross-sectional shape of the filling body at the face orthogonal to the longitudinal direction of the cells is an almost right triangle.

Abstract: A method of manufacturing a honeycomb structure including a honeycomb unit includes forming a honeycomb molded body having a plurality of cells extending from a first end face to a second end face of the honeycomb molded body along a longitudinal direction of the honeycomb molded body and separated by a plurality of cell walls, placing the honeycomb molded body in a degreasing apparatus so that the first end face faces downward and the second end face faces upward, feeding introduced gas into the degreasing apparatus, degreasing the honeycomb molded body at a temperature of approximately 200° C. to approximately 400° C., and firing the degreased honeycomb molded body at a temperature of approximately 500° C. to approximately 900° C. to obtain the honeycomb unit.

Abstract: A silicon carbide-based porous material is provided, including silicon carbide particles as an aggregate, metallic silicon and an oxide phase containing Si, Al and an alkaline earth metal. The silicon carbide-based porous material is high in porosity and strength and superior in oxidation resistance and thermal shock resistance and, when used as a filter, has a very low risk of fluid leakage causing defects such as cuts and the like, as well as a low pressure loss.

Abstract: A holding apparatus includes a first holding unit including at least two supporting rollers rotatable around rotation shafts which extend substantially parallel with each other; a second holding unit including at least one supporting roller rotatable around a rotation shaft; and at least one holding mechanism having the first holding unit and the second holding unit. The rotation shafts of the supporting rollers of the first holding unit and the rotation shaft of the supporting roller of the second holding unit are substantially in parallel with each other. By moving at least one of the first holding unit and the second holding unit, an object to be held is held between the first holding unit and the second holding unit by using the supporting rollers.

Abstract: A method of manufacturing a honeycomb structure including a honeycomb unit includes causing inorganic particles to contain water. The inorganic particles have a specific surface area of approximately 50 m2/g or more. Raw material paste for the honeycomb unit is prepared. The raw material paste includes a molding aid, water, and the inorganic particles containing water. The raw material paste is molded into a honeycomb molded body. The honeycomb molded body is fired to obtain the honeycomb unit. The honeycomb unit have a plurality of cells extending from a first end face to a second end face of the honeycomb unit along a longitudinal direction of the honeycomb unit and is separated by a plurality of cell walls.

Abstract: An expandable insulation blanket includes a body of insulation material having a first edge and a second edge wherein the first and second edges are opposite one another. A first slit defines a first hinge point between a first end of the first slit and the first edge, a second hinge point between a second end of the first slit and the second edge and a third hinge point between a third end of the first slit and the first edge. A first hinge body is outlined by the first slit, the first hinge point and the third hinge point. A second slit extends across the first hinge body and defines a fourth hinge point between the second slit and the first slit. When expanded the insulation body includes a substantially triangular shaped opening.

Abstract: There is provided a ceramic filter capable of controlling extraordinary rise of the internal temperature upon regeneration by reducing an amount of deposited soot (particulates) by increasing a passage flow rate in the through-cells and realizing improvement of the regeneration limit and correspondence of PM emission and a method for manufacturing a ceramic filter. A plurality of through channels 7 are formed in the honeycomb segment 2, and the cells are constituted as inlets and/or outlets of the through channels 7 and contain a plurality of honeycomb segments 2 bonded to one another. Each honeycomb segment 2 includes a first inflow port 8, a second inflow port 9, and as a part at least through-cells 10 formed to extend there through in such a manner that fluid can be discharged from the inlet to the outlet of the cells without being plugged at the inlet and the outlet of the cell.

Abstract: Methods and apparatus for making ceramic honeycombs by steps including compounding a plasticized ceramic batch mixture and forming the mixture into ceramic honeycombs by continuous extrusion, drying and firing, wherein one or more ceramic powders for the batch mixture are supplied by in-line homogenization as a powder feed having a median particle size D50 that varies from a maximum value to a minimum value by an amount not exceeding 15% of the maximum value during a 24-hour period of continuous extrusion.

Abstract: An extrusion-molding machine according to the present invention comprises: a screw having a blade portion for extruding a molding material, the screw disposed in a tightly-closed space; and a die for molding an extruded molding material, wherein the space is maintained in a reduced-pressure atmosphere, and a high-hardness coat layer is formed at least on the blade portion.

Abstract: The end face processing apparatus of the present invention is an end face processing apparatus for processing the cut face of a cut ceramic molded body, which comprises an air blowing outlet and an extraneous material removal member, and is configured to remove burrs remaining on the cut face from the time of cutting as well as powder adhering to the cut face and on the periphery thereof using the extraneous material removal member and air from the air blowing outlet.

Abstract: A honeycomb ceramic filtration substrate, a filter made of the said substrate and a filter system made of the said filter and their production methods are published in the present invention. The said substrates are extruded with a paste comprising (by portion): SiC: 1; Clay: 0.05-0.5; Flour: 0.1-0.35; grease: 0.025-0.05; Water: 0.2-0.35. The said sintered substrate has a honeycomb structure with cells density ranging from 4˜62 cells/cm2; The cell wall thickness is: 0.2-1.2 mm; The porosity of the cell wall: 40-70%. The cell wall through pore rate is more than 30%; The average diameter distribution of the cell wall micro-pores is in the ranging of 1-50 ?m. The said substrate can be designed in different cylinders whose cross section are in form of square, one border curved square and one border curved triangle etc., After adhering the substrates, the filter can be used as vehicle particulates filter. After the canning of the filter, the filter system is produced.

Abstract: A honeycomb structure is manufactured by molding a pillar-shaped honeycomb molded body having a large number of cells disposed in parallel with one another in a longitudinal direction with a cell wall therebetween by extrusion-molding a raw material composition including a ceramic powder and a binder, and carrying out a firing treatment on the honeycomb molded body to manufacture a honeycomb fired body. A plurality of the honeycomb fired bodies are provided, and both end faces of each of the plurality of the honeycomb fired bodies are hold with a holding member after positioning the plurality of the honeycomb fired bodies on a predetermined position. An adhesive paste is injected into a gap between the plurality of honeycomb fired bodies held on the predetermined position. The adhesive paste is dried and solidified to form an adhesive layer.

Abstract: The present invention provides compositions and methods for producing porous ceramic articles. The compositions and methods comprise a ceramic precursor batch comprising an organic peroxide pore forming agent where the pore forming agent is an organo-adduct of hydrogen peroxide and an organic compound or an organic peroxide of the general formula R—O—O—R?. The organic peroxide pore forming agent is stable during extrusion and other methods for forming a green body and does not decompose until the green body is dried.

Abstract: There is provided a honeycomb filter wherein particles having an average particle diameter smaller than the average pore diameter of partition walls are deposited at least in open pores formed in the surface layer of the partition wall and in the pores of the partition wall in a surface layer portion of the partition walls on the exhaust gas inflow side, thereby forming a composite region. The average pore diameter of the partition walls is 5 to 40 ?m, and the porosity of the partition wall is 35 to 75%. The particles to be deposited have an average particle diameter of 1 to 15 ?m, and the height of the composite region is not more than 80 ?m in the direction from the outermost contour line of the partition walls to the surface of the partition walls.

Abstract: There is provided a honeycomb filter wherein particles having an average particle diameter smaller that of the particles constituting partition walls are deposited at least in open pores formed by the particles constituting the partition walls and/or gaps between the particles in a surface layer portion of the partition walls on the exhaust gas inflow side, thereby forming a composite region. The average pore diameter of the partition walls is 5 to 40 ?m, and the porosity of the partition wall is 35 to 75%. The particles to be deposited have an average particle diameter of 1 to 15 ?m, and the height of the composite region is not more than 80 ?m in the direction from the outermost contour line of the partition walls to the surface of the partition walls.

Abstract: A ceramic honeycomb filter comprising a honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs alternately formed in the flow paths on the exhaust-gas-inlet and outlet sides, the outlet-side plugs having porosity of 65% or less, and the upstream-side end surfaces of the outlet-side plugs having surface roughness Ra of 13-50 ?m.

Abstract: There is provided a bonding material composition for obtaining a joined body by unitarily joining two or more members to be joined by means of a bonding material layer, wherein the bonding material composition contains flat particles, non-flat particles, smectite-based clay, and an inorganic adhesive as main components. The bonding material composition costs little, can relax thermal stress generated in the joined body without using fibers which may do harm to a human body, and can reduce defects such as a crack and a void upon drying or a thermal treatment.

Abstract: A porous material is provided, including a connected structure formed by combining silicon carbide aggregate particles with cordierite, which is a combining material in a state to hold a large number of pores, and having a porosity of 52 to 70% and a median pore diameter of 15 to 30 ?m. The porous material has a high porosity and a high strength and has a remarkably low possibility of including defective portions, such as cuts and the like which cause liquid leakage when the material is used as a filter.

Abstract: A honeycomb filter includes cell walls and cells. The cell walls extend along a longitudinal direction of the honeycomb filter to define the cells between the cell walls. The cells have first cells and second cells each having a substantially square shape in a cross-section perpendicular to the longitudinal direction. The first cells are sealed and the second cells are open at one end face of the honeycomb filter. The substantially square shape of the first cells includes a first side whose extended line intersects a second side except for corner portions of the substantially square shape of the second cells. The second side and the extended line of the first side are substantially perpendicular.

Abstract: A honeycomb filter includes an outer wall having a substantially cylindrical shape and a central axis of the substantially cylindrical shape, first walls provided at an inner side of the outer wall and extending along the central axis, and second walls provided at the inner side of the outer wall and extending along the central axis. The first walls and the second walls substantially perpendicularly cross to define cells having a substantially square shape in a cross-section perpendicular to the central axis. A thickness of the outer wall in the cross-section at a first intersection between the outer wall and a first diameter substantially parallel to the first walls in the cross-section and a thickness of the outer wall in the cross-section at a second intersection between the outer wall and a second diameter substantially parallel to the second walls in the cross-section are largest.

Abstract: A method for producing a honeycomb filter includes mixing ceramic particles and a binder to obtain a ceramic raw material slurry. The ceramic raw material slurry is provided into an extruder to obtain a molded honeycomb filter. The molded honeycomb filter includes cell walls extending along a longitudinal direction of the molded honeycomb filter to define cells having a substantially square shape. The molded honeycomb filter is dried using a microwave dryer. A sealing paste is provided in at least one of the cells at one end face of the honeycomb filter to seal the at least one of the cells at the one end face. The sealing paste is dried using a microwave dryer. The dried molded honeycomb filter is sintered.

Abstract: A green ceramic composition and a green ceramic body. The green composition and the body formed therefrom have sufficiently high wet strength to prevent formation of defects due to differential flow. The composition does not include calcined clays and comprises hydrated clays, cordierite precursors such as alumina, talc, and silica, and at least one binder. The binder can be present at a level that ranges from 3 wt % up to 10 wt %. A method of making a cordierite green body is also described.