And Heat-shrinking Outside Of Mold Including Subsequent Re-expanding Of Shrunken Article Using Differential Fluid Pressure Patents (Class 264/906)
  • Patent number: 8409490
    Abstract: The technical problem to be solved by this invention is to develop a polyester resin container that can be retort-processed at a temperature in the range of above 120° C. to about 130° C. The object of this invention is to provide a polyester resin container, which is capable of improving the productivity and quality of retort foods, and a molding process thereof. The process of this invention is a double blow molding process, which comprises a primary blow molding step in which a preform is biaxially drawn and blow molded into a primary intermediate product, a thermally shrink-molding step in which the primary intermediate product is heated and forcibly shrink-molded into a secondary intermediate product, and a secondary blow molding step for blow molding the secondary intermediate product into a container, wherein the process is characterized in that a mold temperature higher than 210° C. is used in the secondary blow molding step.
    Type: Grant
    Filed: June 15, 2006
    Date of Patent: April 2, 2013
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Kazuhiko Shimizu, Toshimasa Tanaka, Takao Iizuka
  • Patent number: 7833467
    Abstract: A polyester container obtained by stretch-forming a preform of a thermoplastic polyester resin formed by injection forming wherein the central portion of the bottom wall is the remaining part of the gate at the time of injection forming, and is formed relatively thicker than the bottom wall surrounding the central portion, and the central portion of the bottom wall is substantially amorphous, and the bottom wall surrounding the central portion is oriented and crystallized. The container exhibits excellent heat resistance and shock resistance despite a thick portion that is the remaining portion of the injection gate is formed at the center of the bottom portion.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: November 16, 2010
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Ryo Suenaga, Tsutomu Iwasaki, Taku Hosokai, Toshiki Sakaguchi, Hisao Iwamoto
  • Patent number: 7485251
    Abstract: A method for producing a bottle-shaped container that is highly thermally resistant and shows an excellent shaping/shape-keeping property in a short period of time is provided.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: February 3, 2009
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Hiromi Yaguchi, Tomohiko Ishizuka, Daisuke Uesugi
  • Patent number: 7459119
    Abstract: A multiplayer perform having at least a medium or intermediate gas barrier layer is prepared in advance by the injection molding of this perform in a predetermined shape that corresponds to the shape of a finished molded product. The body portion of this perform is heated to a blow moldable temperature. The heated perform is set in a primary blow mold (12), and is blow molded in the biaxial orientation to give a primary molded intermediate (5). The primary intermediate (5) is then heated to deform it forcibly by thermal shrinkage and thereby to give the secondary molded intermediate (6). The shrunken secondary intermediate (6) is set in a secondary blow mold (13), and is subjected to the secondary blow molding in the biaxial orientation to obtain a finished molded product, which is fixed thermally to give heat history to the PET resin.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: December 2, 2008
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Akiho Ota, Daisuke Uesugi, Masato Suzuki
  • Patent number: 7108826
    Abstract: Balloon especially useful for dilatation of gastrointestinal lesions have a burst pressure of at least 9 atmospheres, a diameter at 3 atmospheres of about 5 mm or more, and an average compliance over the range of from 3 atmospheres to burst of at least 3% per atmosphere. Such balloons and balloons having other combinations of burst strength, compliance and diameter may be prepared by a method wherein a tubing of a thermoplastic polymer material is radially expanded under a first elevated pressure at an elevated temperature to form the balloon at a first diameter and then annealing the balloon at a second elevated temperature and a second pressure less than the first elevated pressure for a time sufficient to shrink the formed balloon to a second diameter less than the first diameter. The thermoplastic polymer material may be a block copolymer material. Catheters bearing balloons prepared by this method have low withdrawal force requirements, especially catheters used in through-the-scope applications.
    Type: Grant
    Filed: December 10, 2004
    Date of Patent: September 19, 2006
    Assignee: Boston Scientific Scimed, Inc.
    Inventors: Lixiao Wang, Donald J. Fournier
  • Patent number: 6627279
    Abstract: The invention provides a highly heat-stable polyester container and a method of manufacturing the polyester container, which can be treated by retort sterilization at a high temperature after filling food, a drink or the like in the container and sealing off it, and which has superior heat stability enough to prevent deformation and whitening due to heat shrinkage in a bottom portion of the container even when treated by the retort sterilization. In the polyester container, a barrel portion and a bottom portion of the container are heat-set, and at least the bottom portion of the container has an endothermic peak on a DSC curve in the range of not lower than about 150° C. but not higher than a melting start point.
    Type: Grant
    Filed: May 2, 2001
    Date of Patent: September 30, 2003
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Norihisa Hirota, Atsushi Kikuchi
  • Patent number: 6224817
    Abstract: A container (5) such as a bottle made of thermoplastic material and provided with a bottom wall having an inwardly convex curved central portion (3) is disclosed. The container is produced by blow moulding a blank (4) with at least one incipient bottom recess (3) in a finishing mould (15a, 15b, 11) of which the bottom wall (11) has an arched central portion (10) substantially matching the recess in the bottom of the container to be produced. Said container is produced by causing relative rotation of the central portion (10) and the blank (4) when said central portion is positioned in the recess in the bottom of the blank.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: May 1, 2001
    Assignee: Sidel
    Inventor: Pascal Villers
  • Patent number: 6090334
    Abstract: A container obtained by biaxially stretch-blow-molding a resin. Except the mouth-and-neck portion, vicinities thereof and the center of the bottom portion, the container as a whole is reduced in thickness under a highly drawing condition without accompanied by whitening, and a portion constituting the bottom valley portions has an yielding load of not smaller than 25 kg/cm at 70.degree. C. The container exhibits excellent heat resistance, pressure resistance, shock resistance as well as self-standing ability.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: July 18, 2000
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Kenji Matsuno, Nobuyuki Kato, Hiroo Ikegami, Setsuko Nakamaki, Kimio Takeuchi, Hotaka Fukabori, Yoshitsugu Maruhashi, Hideo Kurashima
  • Patent number: 5928742
    Abstract: A biaxially oriented polyethylene terephthalate resin bottle-shaped container, and method of blow-molding the same, is disclosed. The method comprises the steps of heating the body portion of a preform at 90.degree. to 130.degree. C., biaxial-orientation blow-molding the preform in a primary blowing mold heated at 110 to 230.degree. C. to form a primary intermediate molded bottle-shaped piece, heating the primary intermediate molded bottle-shaped piece at 130 to 255.degree. C. or at a temperature which is at least 20.degree. C. greater than the primary blowing mold temperature to form a secondary intermediate molded bottle-shaped piece, and blow-molding the secondary intermediate molded bottle-shaped piece in a secondary blowing mold heated at 100.degree. to 150.degree. C. to form a bottle-shaped container. The temperature of the secondary blowing mold is several degrees greater than the maximum temperature the molded bottle-shaped container will be subjected to during use.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: July 27, 1999
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Horoaki Sugiura, Fuminori Tanaka, Daisuke Uesugi
  • Patent number: 5785921
    Abstract: The invention relates to manufacturing a receptacle (23) suitable for being subsequently subjected to severe temperature conditions without deforming significantly, in which an intermediate receptacle (2) is molded by blowing or by stretching-blowing a preform (1) whose body is heated to at least the softening temperature of the thermoplastic material, which intermediate receptacle possesses dimensions greater than those of the final receptacle (23) and from which a blank is produced having a hot-shrunk body of predetermined length greater than that of the body of the final receptacle (23) and from which the body of the final receptacle is molded or blow-molded with the exception of its bottom zone, the length of the receptacle having an unmolded bottom zone being substantially the same as the length of the final receptacle (23), and finally the body and its bottom zone are blow-molded to take up their final shapes and dimensions in order to obtain the final receptacle (23).
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: July 28, 1998
    Assignee: Sidel
    Inventors: Jean-Tristan Outreman, Guy Feuilloley
  • Patent number: 5747130
    Abstract: A biaxially oriented polyethylene terephthalate resin bottle-shaped container, and method of blow-molding the same, is disclosed. The method comprises the steps of heating the body portion of a preform at 90.degree. to 130.degree. C., biaxial-orientation blow-molding the preform in a primary blowing mold heated at 110.degree. to 230.degree. C. to form a primary intermediate molded bottle-shaped piece, heating the primary intermediate molded bottle-shaped piece at 130.degree. to 255.degree. C. or at a temperature which is at least 20.degree. C. greater than the primary blowing mold temperature to form a secondary intermediate molded bottle-shaped piece, and blow-molding the secondary intermediate molded bottle-shaped piece in a secondary blowing mold heated at 100.degree. to 150.degree. C. to form a bottle-shaped container. The temperature of the secondary blowing mold is several degrees greater than the maximum temperature the molded bottle-shaped container will be subjected to during use.
    Type: Grant
    Filed: July 18, 1996
    Date of Patent: May 5, 1998
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Horoaki Sugiura, Fuminori Tanaka, Daisuke Uesugi
  • Patent number: 5702665
    Abstract: A process for preparing a thermoplastic container including the steps of providing a biaxially oriented, crystallized precontainer having a first contained volume, and further crystallizing the precontainer by applying heat thereto while the precontainer is substantially unconstrained, and forming a deformed precontainer having a second contained volume. Deformation of the precontainer is controlled by controllably closing the precontainer prior to further crystallizing and while the precontainer remains substantially unconstrained to create a predetermined increased air pressure therein, and reshaping the deformed precontainer into a final container shape.
    Type: Grant
    Filed: January 31, 1995
    Date of Patent: December 30, 1997
    Inventor: Emery I. Valyi
  • Patent number: 5641451
    Abstract: A heat-resistant container forming method includes a step of thermally shrinking a primary blow molded article in a heating furnace before secondary blow molding the primary blow molded article into a final product or container. Into the furnace, hot air which flows along the longitudinal direction of the first blow molded article and whose temperature enough to facilitate crystallization of the primary blow molded article. The primary blow molded article is thermally shrunk by exposing the entire circumferential surface of a barrel of the primary blow article to the hot air and by blowing the hot air longitudinally along the primary blow molded article to heat the barrel circumferentially uniformly. Since hot air touches the barrel as flowing longitudinally thereof, it is possible to increase the heat conductivity of boundary film of the primary blow molded article, without increasing the hot air temperature too high, so that temperature rise of the primary blow molded article is facilitated.
    Type: Grant
    Filed: March 14, 1995
    Date of Patent: June 24, 1997
    Assignee: Nissei ASB Machine Co., Ltd.
    Inventors: Hiroyuki Orimoto, Katsumasa Yokota, Fumiya Amari, Saburo Suzuki
  • Patent number: 5618489
    Abstract: An apparatus and method for blow molding hot-fill containers by a double blow process while utilizing a single blow molding wheel. The apparatus has multiple stations including preheat station for conditioning the preforms, a blow molding station having a single blow molding wheel, a heat treating station where intermediate containers are heat treated. The blow molding wheel is provided with two sets of molds, one set for forming the intermediate containers and another set for forming the final containers. Two transfer mechanism are used to achieve four different transfers of the various stages of the final container. Preforms and heat treated intermediate containers are being respectively transferred into the first and second molds by one transfer mechanism while untreated intermediate containers and final containers are respectively removed form the first and second molds by the second transfer station.
    Type: Grant
    Filed: October 5, 1995
    Date of Patent: April 8, 1997
    Assignee: Hoover Universal, Inc.
    Inventor: Dan Weissmann
  • Patent number: 5611987
    Abstract: A process for producing biaxially drawn plastic bottles having excellent heat resistance and an apparatus therefor. The process comprises a step of biaxially drawing and free blow-molding the preformed article to obtain a secondary molded article thereof, a step of heating the secondary molded article by inserting it for 0.3 to 5 seconds in the infrared rays emitted from an infrared-ray radiation member that has a substantially planar radiation surface having a height larger than that of the secondary molded article in the direction of height and having a surface temperature of from 350.degree. C. to 1000.degree. C., in order to obtain a tertiary product thereof that is shrunk, and a step for blow-molding the tertiary product that is in a heated state in a metal mold to obtain a final molded article. A single metal mold is used for blow-molding to shorten the time occupied by the metal mold and to produce the bottles having excellent heat resistance maintaining high productivity.
    Type: Grant
    Filed: July 28, 1994
    Date of Patent: March 18, 1997
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Nobuyuki Kato, Kenji Matsuno, Yoshitsugu Maruhashi, Hideo Kurashima, Hiroo Ikegami, Setsuko Iida, Kimio Takeuchi
  • Patent number: 5585065
    Abstract: A biaxially-stretch-blow-molded container and a method of producing the same. Redraw ratio at the bottom portion is small in the secondary blow molding without employing a complex heating system but in which a secondary article obtained by subjecting a preform article to the primary blow molding is preferentially shrunk at its bottom portion, and a tertiary article or a quaternally article before being subjected to the secondary blow molding is obtained having a bottom of a flat shape or in which the central portion is recessed inwardly of the container and the periphery thereof is flattened. The bottle obtained by this method has a thickness and crystallinity in the bottom portion which are nearly the same as those of the center of the barrel and are highly oriented. The heat-resistant bottle exhibits excellent strength in the bottom portion and symmetrical panel-sinking stability in the vacuum pressure.
    Type: Grant
    Filed: May 16, 1995
    Date of Patent: December 17, 1996
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Setsuko Nakamaki, Yoshitsugu Maruhashi, Nobuyuki Kato, Kenji Matsuno, Hideo Kurashima, Hiroo Ikegami, Kimio Takeuchi
  • Patent number: 5562960
    Abstract: A biaxially oriented polyethylene terephthalate resin bottle-shaped container, and method of blow-molding the same, is disclosed. The method comprises the steps of heating the body portion of a preform at 90.degree. C. to 130.degree. C., biaxial-orientation blow-molding the preform in a primary blowing mold heated at 110.degree. C. to 230.degree. C. to form a primary intermediate molded bottle-shaped piece, heating the primary intermediate molded bottle-shaped piece at 130.degree. C. to 255.degree. C. or at a temperature which is at least 20.degree. C. greater than the primary blowing mold temperature to form a secondary intermediate molded bottle-shaped piece, and blow-molding the secondary intermediate molded bottle-shaped piece in a secondary blowing mold heated at 100.degree. C. to 150.degree. C. to form a bottle-shaped container. The temperature of the secondary blowing mold is several degrees greater than the maximum temperature the molded bottle-shaped container will be subjected to during use.
    Type: Grant
    Filed: October 24, 1994
    Date of Patent: October 8, 1996
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Horoaki Sugiura, Fuminori Tanaka, Daisuke Uesugi
  • Patent number: 5540879
    Abstract: A method of producing a blow-molded PET container suitable for hot-filling includes the steps of injection molding a preform, blow-molding the preform into a primary molded article larger than the desired final container, heating the primary article in a series of oven chambers while its mouth is sealed so that pressure builds within the article to thereby control shrinkage, and blow-molding the shrunken article into the desired container. The two molds are preferably heated, and the mold contact time is as long as allowed by the manufacturing process to help remove internal stresses in the article. An apparatus for carrying out the method includes a first machine having an injection station, a thermal conditioning station, a primary blow-molding station, and an exit station. A second machine includes the oven chambers and a final blow-molding station.
    Type: Grant
    Filed: April 19, 1994
    Date of Patent: July 30, 1996
    Assignee: Nissei ASB Machine Co., Ltd.
    Inventors: Hiroyuki Orimoto, Saburo Suzuki, Fumiya Amari
  • Patent number: 5520877
    Abstract: A method of making a polyester container having an enhanced level of crystallinity in the sidewall while maintaining a low level of crystallinity in a thickened base portion. The container is particularly useful as a refillable container which can withstand higher caustic wash temperatures and exhibits reduced flavor carryover, or as a hot-fill container. According to the method, a sidewall-forming section of a preform is initially expanded, heated to contract and crystallize the same, and than reexpanded; a base-forming portion of the preform is shielded from the heat treatment and is expanded either before or after the heat treatment step.
    Type: Grant
    Filed: June 30, 1993
    Date of Patent: May 28, 1996
    Assignee: Continental PET Technologies, Inc.
    Inventors: Wayne N. Collette, Suppayan M. Krishnakumar, Chi C. Lin
  • Patent number: 5510079
    Abstract: A method of blow-molding a biaxially-oriented polyethylene terephthalate resin bottle-shaped container having high heat resistance and substantially no residual stress is disclosed.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: April 23, 1996
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Horoaki Sugiura, Fuminori Tanaka, Daisuke Uesugi