Abstract: Regrind is mixed with at least one low density metallocene polyethylene to increase the amount of regrind that can be used in a thermoformed article.

Abstract: A preform for a multi-layered hollow vessel has excellent moldability and productivity and is free from the deterioration of the characteristic properties of the vessel even when a recycled material is filled in large quantities. A molded product is produced by filling a first material and a second material into the cavity of an injection mold in a single molding step including (i) the substep of injecting the first material, (ii) the substep of injecting the first material and the second material at the same time and (iii) the substep of injecting the first material which are carried out continuously in this order.

Abstract: A seamless collapsible container has a molded finish, configured and adapted for sealing with a closure and, optionally, for attachment to a dispensing apparatus, and a seamless, blow molded body portion, comprising an inner surface, an outer surface, and a wall, where the wall is sufficiently thin to allow the body portion to collapse, and the molded finish and at least an inner layer of the body portion together comprise a seamless, single piece of thermoplastic material. The seamless collapsible container may be used in such applications as a bag-in-box, a carton liner, and a beverage pouch.

Abstract: The present invention relates to a molded article laminated with fabric wherein a thermoplastic resin (A) has a fabric, made up of fibers of a highly heat resisting thermoplastic resin (B), adhered to the surface thereof, wherein the thermoplastic resin (A) of the molding contains the highly heat resisting thermoplastic resin (B) constituting the fibers and wherein the highly heat resisting thermoplastic resin (B) is present as a microdispersion of melt-blended minute particles in the thermoplastic resin (A), and a method not only for reprocessing the mold flashes at the time of the preparation of molded articles laminated with fabric but also for reprocessing the defective molded articles laminated with fabric which come from the production line and are destined to be discarded.

Abstract: Coated moldings coated, on surfaces of moldings, with paint constituted of a thermoplastic resin having affinity for a thermoplastic resin used as a main constituent of the moldings. Method and apparatus for recycling the coated moldings are also described in which the coated moldings are crushed by means of a crusher and the crushed moldings are molded in a mold to provide fresh moldings, followed by coating, by means of a coating device, the fresh moldings on surfaces thereof with a paint constituted of a thermoplastic resin having affinity for the thermoplastic resin for the moldings.

Abstract: Synthetic roofing products such as simulated slate and clay tile shingles, and other products, such as flower pots, floor coverings, plastic pallets and the like are compression molded from a mixture of ultra low density polyethylene binder and a filler which may comprise recycled rubber products such as E.D.P.M (ethylene propylene diene monomer) and S.B.R. (styrene butadiene rubber). Colorants may be added to the mixture prior to final molding. Many of the products, especially synthetic shingles, are less expensive, easier to handle, and more durable than the slate or clay tile shingle product simulated.

Abstract: Method and apparatus for blow molding a plastic container with a mouth and neck portion thereof which is inclined or angled with respect to the body portion of the container, plus a plastic container having an inclined or angled mouth and neck portion.

Abstract: This invention relates to articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics, and novel methods of making such articles. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET. The materials and methods provide that the barrier layers have good adherence to PET, even during and after the blow molding process to form containers from preforms. Preferred barrier coating materials include poly(hydroxyamino ethers).

Abstract: A process for manufacturing an article (10) by forming different portions of the article from different materials including using filler materials that are incorporated into a molten resin prior to forming the article. The selection of the resin and the filler materials impart differing properties to the article in the location where the materials were directed. The filler materials may include ceramic powders, clays, polymeric resins selected for their material properties, recycled materials, whisker materials and the like. The article may be subjected to an adhesion fluid, such as a gas or liquid, after formation in order to adhere all filler particles to the surrounding resin. If the adhesion treatment is acidic in nature, an optional step of neutralizing the article with hydroxides, carbonates or the like may be useful.

Abstract: A preform for forming a hollow blow molded plastic container is provided with a closed base, a multilayer body-forming portion extending from the base, and an open neck portion that extends from the body portion. The body portion includes a co-extruded inner liner that includes (a) an innermost polymer layer, (b) at least one oxygen-scavenging layer, and (c) at least one high-oxygen barrier layer for retarding the migration of gases and moisture therethrough. An outermost layer is molded over the inner liner to form a preform. The liner and preform are formed so that the wall thickness of the individual layers can easily be varied along their lengths, however, at any given point along the length of the co-extruded liner (a) the wall thickness of the innermost polymer layer is less than 0.50 of the wall thickness of the inner liner and (b) the wall thickness of the inner liner is less than 0.25 of the total wall thickness of the preform body portion.

Abstract: The invention concerns a method whereby in an installation (1, 2, 3) for making containers (200, 300) by blowing blanks (400), for example thermoplastic preforms, the high pressure fluid derived from degassing a container is re-used and injected (14) into a container previously degassed, for example for cooling it or for thoroughly spraying the inside thereof to solidify the material.

Abstract: A method for making a multi-layer blow molded container (10), the multi-layer preform (10′) from which the container is blow molded, and the apparatus (53) for making a liner (24) of the preform utilizes thermoforming of a heated sheet (34) of resin. A vacuum is drawn within a vacuum enclosure (54) at a first surface of the heated sheet of resin (34) and a male vacuum mold (56) engages the other surface of the heated sheet of resin which has a concave shape to provide the forming in a manner that prevents crystallinity of the lower freestanding base of the multi-layer container that is ultimately blow molded from the preform (10′) made with the thermoformed liner (24).

Abstract: The use of comminuted, recycled glass powders as a filler in molded plastic parts is disclosed. The recycled glass powder has non-uniform, rounded edges and is free from contaminants such as grinding compounds, metals, inorganic, and organic waste materials. The recycled glass powder filler can be used with a variety of different thermoplastics and thermosetting plastics commonly used to in injection molding and blow molding of plastic parts.

Abstract: A method of blowing a synthetic resin material into a furnace comprising preparing a synthetic resin material having an average specific surface area of at least 50 m2/kg; and blowing the synthetic resin material from tuyeres of a shaft furnace for ironmaking.

Abstract: The invention relates to the production of a material compositions where recycled vulcanized rubber constitutes the main component. By using expandable microspheres, an internal pressure is generated when a powder-like mixture of recycled particles of rubber are heated in a sealed mold.

Abstract: A method of recycling mixed post-consumer plastics waste includes the steps of providing mixed post-consumer plastics waste including polyolef in and non-polyolefin components, and melt-compounding the waste so as to form a continuous phase including a blend of the polyolefin components with the non-polyolefin components microdispersed therein. Preferably, the waste also includes one or more intrinsic compatibilizers, and the method includes the intrinsic compatibilizers at least partially compatibilizing the microdispersed components in the continuous phase.

Abstract: The use of comminuted, recycled glass powders as a filler in molded plastic parts is disclosed. The recycled glass preferably has rounded edges, which is a distinct advantage over conventional ground glass which has extremely sharp edges. Suitable comminuted glass is free from contaminants such as grinding compounds. The comminuted recycled glass filler can be used with a variety of different thermoplastics commonly used to in injection molding, rotational molding, and blow molding of plastic parts.

Abstract: Process for controlling the rate of change of intrinsic viscosity and transesterification during solid stating of a polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) blend, with an effective amount of an ethylene glycol compound. The process enables the production of a copolymer based on predefined initial and final IV's and final transesterification level, by varying the solid-stating time and/or effective amount of ethylene glycol. In one embodiment, a relatively greater amount of post-consumer PET (e.g., 70%) having an IV of on the order of 0.72-0.73, is incorporated in the blend to provide a final IV on the order of 0.80-0.85, and a moderate, controlled level of transesterification; the blend is used to injection mold a sleeve layer of a preform. In another embodiment, a substantially transparent neck finish for a preform is made from a PEN/PET blend having an amount of ethylene glycol which enables substantial transesterification, without excessive increase in IV.

Abstract: A multilayered container and a process for forming the same are disclosed. The container includes a support wall formed from a plastic having an undesirable substance therein and polymerized to a level less than that necessary to prevent the undesirable substance from migrating from the plastic into the contents when the contents are in contact with the support wall. A protective wall is provided adjacent the support wall and adapted to be positioned between the support wall and the contents. The protective wall is formed from a material which limits the migration of undesirable substance from the support wall into the contents.