Abstract: A combined furnace system for fire refining red impure copper, comprising in order: a shaft furnace (2) for smelting red impure copper raw material into red impure copper liquid; a red impure copper liquid groove (4); at least one rotary furnace (5) for refining and producing refined copper liquid by means of oxidation reduction; a refined copper liquid groove (6). The combined furnace system is characterized in that the system comprises a tilting furnace (3) between the shaft furnace (2) and the red impure copper liquid groove (4) for removing slag from red impure copper liquid having slag. The invention thereby provides a combined furnace system that easily removes slag, has a smooth, unobstructed red impure copper liquid groove, and smelts and refines with stable production efficiency.

Abstract: A metallizing apparatus which is carbonaceous-based wherein a metallic oxide is converted into a carbon-containing, metallized intermediate that is melted in an induction channel furnace to produce liquid metal from said metallic oxide. In the application of iron ore in the form of fines or concentrate, using low-cost coal will greatly reduce capital and operating costs by virtue of eliminating agglomeration of ore, cokemaking, and blast furnace operation. The liquid iron so produced is efficiently converted into steel in a steelmaking furnace such as a basic oxygen furnace (BOF), especially when it is physically integrated to the induction channel furnace wherein the liquid iron is directly poured into the integrated BOF by the induction channel furnace, producing low-cost steel, little heat loss, and minimum emissions.

Abstract: A method of heating a charge material by controlling heat flux in a tilt rotary furnace is disclosed. Combustion by the burner forms a heat release profile including a high heat flux region. The positioning of the high heat flux region is controllable by providing a controlled amount of secondary or staged oxidant. The burner is configured and controlled to position a region of high heat flux at a position corresponding to an area requiring greater heating, such as the area of maximum charge depth in the furnace to provide substantially uniform melting and heat distribution.

Abstract: Equipment and methods for preparing curved fibers in a batch or continuous process. Fiber strands comprising a thermoplastic material are placed on a cylindrical surface and heated such that they soften and become malleable. The fiber strands assume the curvature of the cylindrical surface and, upon cooling below their softening temperature, retain the curvature. The curved-fiber strands are then cut to a desired length.

Abstract: The invention relates to an industrial furnace for melting and gas-treating nonferrous metals.

Abstract: The present invention provides a reducing furnace of the rotary hearth-type and a method for reducing a metal oxide simplified in the process from dehydration to molding, according to which a moisture-rich powdery raw material is reduced at low cost. The present invention also provides an operation method whereby dusts or sludge generated in the refining or processing of metal are economically recycled.

Abstract: A furnace system for recovering a non-ferrous metal from a charge of material containing the metal. The furnace system has a furnace chamber having walls defining a refractory chamber, the refractory chamber receiving the charge of material and the metal contained in the charge of material being heated into a flowable mode in the refractory chamber. One feature of the furnace system includes a door having a closed position adjacent an inlet passage to the furnace chamber, the door having rollers and a suspension. Another feature is the geometry of the refractory chamber and the interaction of that geometry with heat energy introduced into the refractory chamber.

Abstract: A feed stock composed of an iron ore and a solid reducing material is supplied in a movable hearth furnace provided with a unidirectionally movable hearth, stacked on the movable hearth and then subjected to a series of operations of preheating, reduction and discharge. To this end, a feed stock subsequently supplied in such furnace is preheated by utilizing a heat applied by the finished reduced ore and is stacked on the movable hearth.

Abstract: There is disclosed an apparatus for smelting copper which includes a smelting furnace, a separating furnace, a converting furnace, and launders connecting these furnaces in series. In the smelting furnace, copper concentrate is melted and oxidized to produce matte and slag. In the separating furnace, the matte is separated from the slag. In the converting furnace, the matte separated from the slag is oxidized to produce blister copper. A plurality of anode furnaces are provided for refining the blister copper produced in the converting furnace into copper of higher quality. A blister copper launder assembly, which has a main launder and a plurality of branch launders branched off from the main launder, is provided to connect the converting furnace and the anode furnaces together. A selecting device may be attached to the launder assembly for selectively bringing the main launder into fluid communication with one of the branch launders.

Abstract: A process and apparatus for producing ferrochromium having a carbon content ranging from about 0.02 to about 10 weight percent includes providing a mixture comprised of iron-containing chromium ore, coal, and at least one slag former selected from each of a slag former of group (a) and a slag former of group (b), wherein the slag former of group (a) is selected from the group consisting of CaO and MgO, wherein the slag former of group (b) is selected from the group consisting of Al.sub.2 O.sub.3 and SiO.sub.2, and wherein the mixture has an ore or coal ratio ranging from 1:0.4 to 1:2. The mixture is heated in a rotary furnace for a period ranging from 20 to 240 minutes in a CO-containing atmosphere and at a temperature ranging from 1480.degree. to 1580.degree. C. to provide a reaction product.

Abstract: A method is disclosed for the intermediate reduction of a molybdenum compound selected from the group consisting of MoO.sub.3 and ammonium molybdate to MoO.sub.2. The molybdenum compound is fed to an indirectly fired inclined rotary calciner and uncracked ammonia caused to flow to the rotary calciner either concurrently or countercurrently to the flow of the molybdenum compound. The residence time and temperature are controlled to produce MoO.sub.2 at a conversion efficiency of at least about 80%.

Abstract: In the direct reduction process for reducing iron ore to sponge iron of the type disclosed in U.S. Pat. No. 3,890,138 to Hockin wherein all of the air supply tubes along the rotary kiln inject air toward the discharge end of the kiln it has been found that by reversing the direction of injection of the air from one or more of the tubes in the preheat zone of the kiln the condition of the off-gases can be considerably improved without affecting the process in the reduction zone and ultimately the quality of the resulting product and improved preheating of the kiln charge can be effected without the formation of undesirable kiln accretions.

Abstract: A furnace for the refining of nonferrous metal such as copper comprising a drum structure rotatable about a substantially horizontal axis and formed along the same side of the shell with a tapping box for discharging the molten metal and a slag-discharging weir, the interior of the furnace being subdivided into two chambers communicating respectively with the weir and with the tapping box. The partition is formed with a port interconnecting the molten metal baths in the chambers below the levels thereof to form a siphon.

Abstract: A smelting furnace for metal such as aluminum or aluminum-base alloy having a relatively low melting point comprising a rotatable lower furnace body having an upper opening and an upper furnace body secured to a frame and having a lower opening for covering the opening of the lower furnace body. A feed inlet chamber is formed in a peripheral portion of the upper furnace body and positioned above the opening of the lower furnace body. The feed inlet chamber has opposite side walls extending downward to the upper edge of the lower furnace body to separate the feed inlet chamber from the interior chamber of the furnace.

Abstract: A process and apparatus for the production of iron from iron ores, in which the ore is being heated and reduced in a rotary kiln by a treatment with solid carbon and with flame gas flowing in a countercurrent, the reduced iron is being collected and overheated in a first hearth furnace and is being fed in batches into a second hearth furnace, and is being converted there to pig iron, cast iron or steel, characterized in that the hot exhaust gases formed in the second hearth furnace are passed into the first hearth furnace and then through the rotary kiln together with the hot exhaust gases produced in the first hearth furnace.

Abstract: A joint between a rotary kiln and a tiltable hearth furnace, characterized in that a part of the hearth furnace embraces the discharge end of the rotary kiln and the pivotal axis of the hearth furnace coincides with the axis of rotation of the rotary kiln at the joint between the rotary kiln and the hearth furnace.