Abstract: A tap hole cleaning apparatus (20) for an electric arc furnace and a corresponding electric arc furnace (1) enable the cleaning of a tap hole (12) of an electric arc furnace (1) comprising a furnace vessel (2) having an eccentric or offset bottom tap hole (12). A lance head (24) is movable in a first step from a lower end position to an upper end position into and through the tap hole (12), and in a second step, the lance head (24) is movable back through the tap hole (12) from the upper end position to the lower end position while ejecting oxygen through one or more lateral oxygen ejection nozzles to clean the inner periphery of the tap hole (12).

Abstract: The invention relates to a clay gun machine cannon (10) for metallurgical furnaces having a pressure cylinder (11) for receiving the plugging mass (13) and a compaction ram (14) for pressing the plugging mass (13) out of a mouthpiece (19) of the pressure cylinder pressed to the tapping hole of the furnace, wherein the pressure cylinder (11) has a cylinder liner having a wear sleeve assembly (18) inserted in the cylinder liner which is made of at least one insert sleeve made of a welded plate section.

Abstract: The invention relates to a stopper for a sprue of a casting mould, said stopper having a through-passage for introducing casting material into the sprue of the casting mould and being designed such that it automatically closes the through-passage to prevent casting material from flowing out of the casting mould, and also to a method for filling a casting mould with casting material, having the steps of: inserting such a stopper into a sprue of a casting mould and introducing casting material into the through-passage.

Abstract: A container for molten metal has at least one opening in which a refractory nozzle brick is mounted. A refractory purge plug or a refractory sleeve defining an outlet opening is inserted in the nozzle brick opening. A defined gap is formed between the nozzle brick opening and the purge plug or the sleeve and is filled with a refractory mass, this mass consisting of a material which can be easily bored or milled out of the mass for the purpose of replacing the purge plug or the sleeve. In this manner, laborious cleaning steps can be avoided and the nozzle brick no longer risks being damaged.

Abstract: A molten metal flow controller (10) for a metal melt furnace having a tap hole (T) to release the molten metal from the furnace, where the controller (10) is configured to controllably release the flow of molten metal through the tap hole (T) using an actuator (14) that controllably moves a plunger (110) into and out of the tap hole (T) in response the increase or decrease in the molten metal flow rate through the tap hole (t) as measured by a sensor (130).

Abstract: Embodiments of the present invention relate to automatic sanding hopper systems and methods for supplying sand to a tap hole in a furnace. The automatic sanding hopper system may automatically open a chimney door to provide access to a furnace through a chimney hole. A hopper assembly in the sanding hopper system may automatically move to a position in which a plunger may automatically actuate to clear or clean out the chimney hole. The hopper assembly may thereafter automatically move to a position in which a sand dispenser delivers sand through the chimney hole, into the furnace, and into the tap hole in the furnace. A sensor device may determine whether or not the tap hole is properly filled with sand. The hopper assembly may automatically retract and the chimney door may automatically close to begin another steelmaking heat.

Abstract: A sealing plug 1, consisting of fireproof material 10 located between the upper shaping plate 19 and the lower shaping plate 20, is used to seal the tap hole 3 of a tiltable converter 2. Said fireproof material 10 consists of bonding clay, water, oil and other constituents, particularly of 10-30% by weight hollow glass balls made of “foam glass” produced from recovered glass which have a rough surface suitable for binding large volumes of moisture. The sealing plug 1 thus retains the necessary stability even over longer periods and can thus be shaped in the tap hole 3 so that it is arrested against the wall 28, even after longer periods of storage. The hollow glass balls 11, 12, 13, 14 also entail a significant reduction in the weight of the entire sealing plug 1.

Abstract: The embodiments of the invention relate to a tap hole plug gun for metallurgical furnaces, having a pressure cylinder for receiving the plugging compound, which has a closable filling opening for the plugging compound, and having a plugging piston for pressing the plugging compound out from a mouthpiece of the pressure cylinder pressed against the tap hole of a furnace. The pivotable safety flap for closing the filling opening of the pressure cylinder for the plugging compound is equipped with a stop, which is pivoted into the cylinder chamber of the pressure cylinder upon opening of the flap to decelerate an unintentional forward stroke of the plugging piston for pre-compression and expulsion of the plugging compound, and is pivoted out of the cylinder chamber upon closing of the safety flap.

Abstract: The present invention relates generally to a ladle metallurgy furnace having an improved roof structure. The improved roof may comprise an internal surface structure having a substantially smooth exterior surface, an external surface structure spaced apart from the internal surface structure, a plurality of channels that are defined intermediate the internal and external surface structures, a supply port in fluid communication with at least one channel through the second surface structure and in further fluid communication with a supply line, and a return port in fluid communication with at least one channel through the external surface structure and in further fluid communication with a return line.

Abstract: A slag control shape is releasably mounted on a mounted member carried on a molten vessel or an adjacent base. The mounted member includes an L-shaped bracket carrying a movable member to release the slag control shape and an actuator for selectively releasing the slag control shape. The mounting member further includes a sleeve secured to the vessel or adjacent base. A rotating shaft is connectable to both the L-shaped bracket and sleeve to provide rotatable movement in selective positions, of the L-shaped bracket relative to the sleeve.

Abstract: A pivoting, liquid cooled slag door for metallurgical furnaces is disclosed. The slag door can pivot from the top using one or more robust mechanisms that enable the door to be moved into and stopped in any position between a closed position and an open position. The slag door can also incorporate wing walls disposed in close proximity to the sides of the slag door. The wing walls can minimize air infiltration into the furnace when the slag door is in an open position. The slag door can be disposed in close proximity to the hearth of the furnace to eliminate problems associate with conventional slag door tunnels. The slag door can be fitted with a furnace apparatus such as a burner or a lance and can be used to provide access to the interior of the furnace and to control the flow of material out of the furnace.

Abstract: The invention relates to a sealing plug for an outlet opening of a container which accommodates a liquid melt. The sealing plug has a sealing region disposed on the outer surface thereof that is configured to come into contact with a section of the delimiting wall delimiting the outlet opening in order to close the outlet opening. The sealing plug narrows from the sealing region towards a front end along the longitudinal axis of the sealing plug. The front end is configured for insertion into the outlet opening, wherein a section between the sealing region and the front end is designed to have a concave shape.

Abstract: A molten metal flow controller (10) for a metal melt furnace having a tap hole (T) to release the molten metal from the furnace, where the controller (10) is configured to controllably release the flow of molten metal through the tap hole (T) using an actuator (14) that controllably moves a plunger (110) into and out of the tap hole (T) in response the increase or decrease in the molten metal flow rate through the tap hole (t) as measured by a sensor (130).

Abstract: A mud gun cap is provided. The mud gun cap includes a flame resistant outer face, a ring and a mounting device wherein the mud gun cap connects to a mud gun nozzle to protect the mud gun nozzle from deterioration because of contact with molten iron and slag. The mud gun cap also prevents, or at least reduces the amount of, mud falling out of the nozzle while the mud gun nozzle is rotated into operation position.

Abstract: A high-temperature, heat-resistant fill material is disclosed. The high-temperature, heat-resistant fill material includes an alumina refractory waste material having one or more of a used alumina-magnesium-carbon material, a used high-alumina material and a used fused-grain alumina material is disclosed. A method for method for manufacturing a material is also disclosed.

Abstract: A container for molten metal has at least one opening (4; 24) in which a refractory nozzle brick (5; 5?; 25; 25?) is mounted. A refractory purge plug (10; 10?) or a refractory sleeve (30; 30?) defining an outlet opening (31; 31?) is inserted in the nozzle brick opening (6; 6?; 26; 26?). A defined gap is formed between the nozzle brick opening (6; 6?; 26; 26?) and the purge plug (10; 10?) or the sleeve (30; 30?) and is filled with a refractory mass, said mass consisting of a material which can be easily bored or milled out of the mass for the purpose of replacing the purge plug (10; 10?) or the sleeve (30; 30?).

Abstract: A pivoting, liquid cooled slag door for metallurgical furnaces is disclosed. The slag door can pivot from the top using one or more robust mechanisms that enable the door to be moved into and stopped in any position between a closed position and an open position. The slag door can also incorporate wing walls disposed in close proximity to the sides of the slag door. The wing walls can minimize air infiltration into the furnace when the slag door is in an open position. The slag door can be disposed in close proximity to the hearth of the furnace to eliminate problems associate with conventional slag door tunnels. The slag door can be fitted with a furnace apparatus such as a burner or a lance and can be used to provide access to the interior of the furnace and to control the flow of material out of the furnace.

Abstract: A holding furnace for holding a molten metal includes a housing having an interior chamber for holding the molten metal. An insulating board structure is placed into the chamber along at least a side portion of the housing. The insulating board structure contains heat within the housing for maintaining the metal in a molten state. A heater assembly is provided in a side of the furnace. The heater assembly is installed in the side of the furnace with a structural arrangement that protects against leakage of molten metal from the furnace interior to the furnace exterior.

Abstract: A sealing plug 1, consisting of fireproof material 10 located between the upper shaping plate 19 and the lower shaping plate 20, is used to seal the tap hole 3 of a tiltable converter 2. Said fireproof material 10 consists of bonding clay, water, oil and other constituents, particularly of 10-30% by weight hollow glass balls made of “foam glass” produced from recovered glass which have a rough surface suitable for binding large volumes of moisture. The sealing plug 1 thus retains the necessary stability even over longer periods and can thus be shaped in the tap hole 3 so that it is arrested against the wall 28, even after longer periods of storage. The hollow glass balls 11, 12, 13, 14 also entail a significant reduction in the weight of the entire sealing plug 1.

Abstract: The invention relates to a stopper for a metallurgical melting pot with. Stoppers of this type serve to control the discharge of a molten metal in the area of an outlet of an associated melting pot, for example, a tundish.

Abstract: Control device for a stopper-rod to regulate the outflow of liquid metal through a calibrated hole of a pouring receptacle comprising motor means, suitable to operate lifting and lowering means (2) of the stopper (4) by means of first driving means (7) and second driving means (14, 14?), the latter being suitable to convert a rotating motion into a translational motion, wherein the second driving means are flexible longitudinal elements and are fixed at a first end thereof to lifting and lowering means and a second end thereof to an anchor element (9), integral with the first means.

Abstract: A sealing apparatus for a slag door of a metallurgical furnace, having a mounting assembly for mounting the apparatus to the furnace, and at least one closure element, moveable from an open position that is exterior of the slag door opening, to a closed position that effectively seals against the slag door and extends into the slag door opening with the rear panel of the closure element(s) being proximally aligned with the interior wall of the furnace. The apparatus may also have at least one wiping component moveable so as to sweep across the lower surface of the slag door to remove obstructions.

Abstract: A molten metal supplying container, comprising a container capable of storing a molten metal and loading the molten metal to the inside thereof or supplying the molten metal to the outside thereof by controlling a difference in pressure between inside and outside of the container, a passage allowing the inside and outside of the container to communicate with each other to have the molten metal flow therethrough, a lid disposed to cover the first opening having a second opening with a diameter smaller than the first opening and a hatch provided at the second opening capable of being opened and closed, having a passage communicating inside and outside the container. The passage is used, for example, to control inner pressure of the container and to insert the electrode for detecting the surface level of the molten metal.

Abstract: A holding furnace for holding a molten metal includes a housing having an interior chamber for holding the molten metal. An insulating board structure is placed into the chamber along at least a side portion of the housing. The insulating board structure contains heat within the housing for maintaining the metal in a molten state. A heater assembly is provided in a side of the furnace. The heater assembly is installed in the side of the furnace with a structural arrangement that protects against leakage of molten metal from the furnace interior to the furnace exterior.

Abstract: A stopper rod for controlling the flow of molten steel from a tundish has a metal carrier element partly received in an internal passageway of the stopper rod, the carrier element compressing sealing means between a frustoconical undersurface of a laterally enlarged portion thereof and a complementary seating surface of the stopper rod passageway, there being an insert threadedly engaged with one of the carrier element and stopper rod body at a position above a laterally enlarged portion of the carrier element, with further sealing means disposed between said insert and the carrier element. Preferably the insert is a nut screwed down onto a washer which compresses the further sealing means.

Abstract: Molten steel is conducted by a tubular shroud interconnecting a slide gate at a bottom tap hole of a ladle with the molten steel in an underlying tundish of a continuous caster. The flow path is confirmed to be isolated from contaminants in atmospheric air by applying a source of partial vacuum to the internal cavity of tubular shroud to allow prevailing atmospheric pressure acting on molten steel in a tundish to push molten steel upwardly in the internal cavity of the tubular shroud. A measure of the partial vacuum in the cavity of the shroud is used to assess the integrity of the gas tight seal. Before and after the integrity of the gas tight seal is determined, a three way valve is used to apply an inert gas to the volume in the cavity of the shroud.

Abstract: “PIT FURNACE CLOSING SYSTEM” comprising the use of two beams and several square iron bars laid across the border of the furnace and supported over said beams, and pieces of cloth wrap for high temperature are used for closing the furnace or a species box in a stainless steel screen was further developed, folded and having a ring, and filled in with remains of wraps, or even a biparted lid in a thin plate with wraps fixed to it and a cut for the upper part of the supporting device of the parts to pass, which is the “cage”-like one, and suspended inside the furnace and supported in the two beams, not resting on the floor of the furnace, and said furnace has thermopairs, which may be in contact with the part entering into the mouth of the furnace, or may be loosen ones, and their heating ends are located in the central direction of each heating zone (thermopairs bar), and for having a variant foreseen with oil heating and having a rectangular format, which is coated with refractory bricks fixed with stainless st

Abstract: The invention generally relates to a stopper for controlling the flow of molten metal from a metallurgical vessel like a tundish. Any references made hereinafter, relating to the design, construction and/or function of the stopper, refer to the typical use position of such stopper, i.e. a vertical oriented position.

Abstract: There is provided a refractory mono-block stopper of substantially cylindrical configuration having an upper end, a lower end and an axial bore extending downwardly from the upper end, means being provided in the axial bore at a distance d from the upper end for attachment of the stopper to a lifting mechanism, the stopper being divided into three portions (A,B,C); a first portion (A) extending from the upper end towards the lower end until a distance greater than d, a second portion (B) extending from the first portion (A) towards the lower end and a third portion (C) extending from the second portion (B) and comprising a stopper nose ending at the lower end of the stopper. The stopper of the invention is characterized in that the average section of the second portion (B) is lower than the section of the first portion (A) and the highest section of the third portion (C) is higher than the lowest section of the second portion (B).

Abstract: There is provided a refractory mono-block stopper of substantially cylindrical configuration having an upper end, a lower end and an axial bore extending downwardly from the upper end, means being provided in the axial bore at a distance d from the upper end for attachment of the stopper to a lifting mechanism, the stopper being divided into three portions (A,B,C); a first portion (A) extending from the upper end towards the lower end until a distance greater than d, a second portion (B) extending from the first portion (A) towards the lower end and a third portion (C) extending from the second portion (B) and comprising a stopper nose ending at the lower end of the stopper. The stopper of the invention is characterized in that the average section of the second portion (B) is lower than the section of the first portion (A) and the highest section of the third portion (C) is higher than the lowest section of the second portion (B).

Abstract: An apparatus for replacing a tap hole insert in a furnace includes a drill detachably mounted to a drive shaft in a boom arm of a utility machine with the drill adapted to remove the existing tap hole inserts to be replaced from outside of the furnace interior, and a tap hole insert tool detachably mounted to the boom arm of the utility machine with the tap hole insert tool adapted to hold and insert tap hole inserts into the furnace tap hole from outside the furnace interior. The drill is provided with a locking pattern having alternating inserts.

Abstract: A dart has a metal bar 1 passing through a ceramic, shaped, dart head 2 and then through a cylindrical ceramic dart stem 3. A sleeve 4 of a carbonaceous or reactive material is provided about the stem 3 or a layer of that material can be formed on the lower face 5 of the dart head 2 (at the interface of the steel and slag). A block or sleeve 6 of suitable reactive material could be positioned on the top face 7 of the dart. The reactive material could be cardboard or paper, or a reactive metal, such as aluminum or magnesium. In each case a chemical reaction with the molten steel will result in an updraft in the steel which clears slag from the area of the tap hole.

Abstract: Improvements to an insulating cover for covering an opening in a torpedo car are disclosed. The insulating cover includes upper and lower wire mesh layers and an insulating layer positioned between the wire mesh layers. A support rod may be provided which extends beyond the ends of the upper and lower wire mesh layers. A pair of support rods in an “X” configuration may be provided which extend beyond the side edges of the upper and lower wire mesh layers. Tie devices secure the wire mesh layers together and hold the insulating layer in position. At least one ferromagnetic plate is provided, whereby each ferromagnetic plate provides a lift point for lifting the insulating cover, such as with an electromagnet or the like. Methods for constructing the embodiments of the insulating cover are also disclosed.

Abstract: The invention relates to a device for closing a tap hole of a metallurgical vessel, in particular a converter, for the purpose of separating a molten metal and slag, having a slag stopper 1, which is situated outside the vessel, which provides an actuable closure element 8 that can be inserted into a tap hole, leaving an annular gap relative to the wall of the tap hole, and which provides a number of lines, in particular a pressurized-gas line 10 intended for the supply of the closure element, the slag stopper 1 comprising a connecting frame 2, which carries and fixes the parts of the slag stopper, this connecting frame, for its part, being secured releasably at a connecting point 11 on the metallurgical vessel 12. This allows a significant reduction in the time required for servicing or changing the slag stopper.

Abstract: The present invention provides a sliding gate plating structure where formation and growth of cracks in a fire-resistant plate are restrained such that the service life and the safety of the sliding gate are improved.

Abstract: In a method for sealing a tap opening in a metallurgical container a plug with a plug sleeve and a refractory flowable material is provided having a metal rod or pipe surrounded by a protective pipe connected thereto. The plug sleeve and the protective pipe are made of a material resistant to a molten mass of metal in the metallurgical container only for a short period of time. The material is a temporarily heat-insulating material which cokes within the molten mass of metal and is cardboard or wood. The time of introduction of the plug sleeve is controlled based on measured parameters of the molten mass. The plug is introduced into the tap opening by guiding the plug with the metal rod or pipe through the molten mass in the metallurgical container. The plug sleeve changes by temperature action of the molten mass of metal such that the flowable material is distributed in the tap opening and seals the tap opening.

Abstract: A dart has a metal bar (1) passing through a ceramic, shaped, dart head (2) and then through a cylindrical ceramic dart stem (3). A sleeve (4) of a carbonaceous or reactive material is provided about the stem (3) or a layer of that material can be fed on the lower face (5) of the dart head (2) (at the interface of the steel and slag). A block or sleeve (6) of suitable reactive material could be positioned on the top face (7) of the dart. The reactive material could be cardboard or paper, or a reactive metal, such as aluminum or magnesium. In each case a chemical reaction with the molten steel will result in an updraft in the steel which clears slag from the area of the tap hole.

Abstract: An apparatus and method for controlling the flow of molten material from a melt container. The apparatus includes a tubular insert sized for insertion into a tap hole formed in a sidewall of the melt container and a rod receivable within the insert. A cooling device is provided to cool the rod to a temperature below the temperature of the molten material. The rod is axially movable within the insert between a first position wherein the rod is positioned within the tubular insert for cooling a portion of the molten material located at the first end of the insert to form a plug and stop the flow of molten material through the passageway, and a second position wherein the rod is spaced from the first end of the insert to allow the plug to melt and start the flow of molten material through the passageway. A method for trapping gases emitted during the melt and tapping processes is also disclosed.

Abstract: The invention relates to a device for closing a tap hole of a metallurgical vessel, in particular a converter, for the purpose of separating a molten metal and slag, having a slag stopper 1, which is situated outside the vessel, which provides an actuable closure element 8 that can be inserted into a tap hole, leaving an annular gap relative to the wall of the tap hole, and which provides a number of lines, in particular a pressurized-gas line 10 intended for the supply of the closure element, the slag stopper 1 comprising a connecting frame 2, which carries and fixes the parts of the slag stopper, this connecting frame, for its part, being secured releasably at a connecting point 11 on the metallurgical vessel 12. This allows a significant reduction in the time required for servicing or changing the slag stopper.

Abstract: An apparatus and method for controlling the flow of molten material from a melt container. The apparatus includes a tubular insert sized for insertion into a tap hole formed in a sidewall of the melt container and a rod receivable within the insert. A cooling device is provided to cool the rod to a temperature below the temperature of the molten material. The rod is axially movable within the insert between a first position wherein the rod is positioned within the tubular insert for cooling a portion of the molten material located at the first end of the insert to form a plug and stop the flow of molten material through the passageway, and a second position wherein the rod is spaced from the first end of the insert to allow the plug to melt and start the flow of molten material through the passageway. A method for trapping gases emitted during the melt and tapping processes is also disclosed.

Abstract: A device serves to seal the tap hole 10 of a tiltable converter with a sealing plug 8. The sealing plug 8 is characterised in particular by the composition of its material. Plastics material, preferably polystyrene foam in the shape of balls, serves therein, among other things, as material for the sealing plug 8. This gives the sealing plug 8 a considerably lower weight and above all guarantees more favourable deformation properties. The addition of the plastics material causes the sealing plug to melt or evaporate more quickly on impact by liquid steel, thus resulting in simpler and more precise handling of a converter.

Abstract: A slag control body transfer and automatic release apparatus for carrying and releasing a slag control body and a molten metal receptacle adapted for subsequently guiding the slag control body are disclosed. The molten metal receptacle includes top and bottom end portions and an interior region therein, the bottom end portion including a discharge nozzle disposed therein for discharging molten metal from the interior region of the molten metal receptacle. A guiding opening is disposed in the top end portion for aligning the slag control body within the opening as the slag control body passes through the opening and subsequently falls into the interior region of the molten metal receptacle. The guiding opening is tapered inwardly in a direction from the top end portion to the bottom end portion. The transfer apparatus includes a hook apparatus that automatically releases the slag control body as the slag control body is lowered towards the inwardly tapered opening.

Abstract: A method of placing a quantity of refractory sand in the discharge channel of a bottom discharging metallurgical vessel includes the steps of orienting the vessel whereby the channel is presented in a horizontal direction, and opening the channel. A generally cylindrical cartridge of refractory sand, closed at both ends, is then loaded onto a casing dimensioned to slide into the discharge channel. The casing with its cartridge of sand is then slid into the channel, the channel is closed and the vessel is righted.

Abstract: This invention concerns a process for the reliable avoidance of slag contamination of the converter tapping steel by flush slag. In accordance with the invention a plastic, workable stopper made of fire-proof material containing silicic and oxidic components as well as suitable binding agents is used for this purpose. The stopper is introduced so far into the tapping channel with the help of a setting device that its front surface, terminated with a funnel-shaped compression plate, almost aligns flushly with the interior side of the converter, and it fills in the diameter of the tapping channel as a result of being compressed, creating such a plane that the flush slag occurring during tipping of the converter is reliably directed past the tapping channel. Stopper systems used up to now had the disadvantage that age-dependent enlargements of the tapping channel had a detrimental effect on the functioning of the stopper.

Abstract: In machines for opening of a tapping hole, for example in tapping hole boring machines, carriage holder (4) with boring bar and boring machine is swung up via four-bar linkage (5) by a lifting cylinder (10) out of an optionally obliquely sloped working or boring position into a neutral position out of the area of a runner. The boring angle is adjustable on connecting rod (7) of four-bar linkage (5). To securely keep the lifting device for automatic changing of the boring bar always in the horizontal neutral position, piston rod (11) of lifting cylinder (10) is linked to the free end of angle lever (13) which is pivoted around axis (16) located stationary on lifting frame (8). The angle lever is hinged via link plate (14) to upper short lever arm (15) of lifting arm (6). Link plate (14) with short lever arm (15) and angle lever (13) in the horizontal neutral position of the lifting device forms self-locking knee link (18).

Abstract: A process for closing a tap hole in a metallurgical vessel at least partially filled with a metal melt includes bringing a compressible fire-resistant material to the moth of a tubular closing element, providing a medium that substantially prevents contact between the fire resistant material and the metal melt, passing the closing element through the melt toward the bottom of the vessel, compressing the compressible material against the bottom of the vessel to form a seal between the outside of the closing element and the tap hole below the closing element, and moving a cut off device over the outside of the tap hole, thereby allowing the tap hole to be filled with a pourable refractory compound via the tubular closing element. A device for performing the process for closing a tap hole includes a tubular closing device with a groove at an end bottom facing the bottom of the metallurgical vessel.

Abstract: An insulating cover for covering an opening in a torpedo car is disclosed. The insulating cover includes an upper and lower wire mesh layer and an insulating layer positioned between the wire mesh layers. Tie devices secure the wire mesh layers together and hold the insulating layer in position. At least one ferromagnetic plate is provided, whereby each ferromagnetic plate provides a lift point for lifting the insulating cover, such as with an electromagnet or the like.

Abstract: A cooled elongated, preferably threaded and, tapered, metallurgical taphole plug and a method for using it are described. The plug is inserted into a taphole to cause a plug of molten material to freeze in the taphole such that molten material flow within the taphole is stopped. In one embodiment, the plug is comprised of an externally threaded, elongated member having a first end and a second end with a taper extending at least partially therebetween. The first, narrower end, which is inserted into the taphole, is cooled by a fluid flowing through an internal passage extending at least partially between the first and second ends. As the first end is cooled, the molten material adjacent the first end freezes around the tip of the first end, effectively plugging the taphole. The device is removed by discontinuing fluid flow and applying a rotational moment about the second end such that the threaded, tapered device backsout of the taphole.

Abstract: An arrangement for connecting an elongated stopper rod made of a refractory material for a metallurgical vessel to a lifting device for the stopper rod is provided. The arrangement includes a stopper rod having an upper front side and an internal longitudinal recess extending therefrom, a support having one end for engaging the lifting device an another end for engaging the stopper rod in the internal longitudinal recess. The stopper rod includes a housing that laterally widens a portion of the longitudinal recess, the housing having an upper boundary surface transverse to the longitudinal axis of the stopper rod and having side walls that taper from the upper boundary surface into the longitudinal recess.

Abstract: A pre-formed rigid ceramic thermal insulating heat conservation cover is placed over and fitted into the opening of a hot liquid metal transfer car. The cover reduces thermal loss from the liquid metal by a non-metallic middle sheet encapsulated by an upper metallic sheet and a lower metallic sheet. The middle sheet is formed of fused ceramic and silica sand.