Abstract: A system that converts sheet material into packaging templates includes a converting assembly that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material as the sheet material moves through the converting machine in a first direction. The converting assembly may be mounted on a frame such that the converting assembly is elevated above a support surface. One or more longhead converting tools performs conversion functions on the sheet material in a first direction and a crosshead converting tool performs conversion functions on the sheet material in a second direction in order to create packaging templates.

Abstract: Embodiments of the present invention provide new and improved folding apparatuses and methods for interfolding a continuous stream of sheets into a single-fold interfolded pattern of sheets while passing all of the sheets substantially along a single sheet path. More particularly, all sheets in the continuous stream of sheets pass through the nips between adjacent components.

Abstract: Sheet pressing means (59) is provided that assists the formation of a bend in a sheet (S) and that guides the bend in the sheet (S) into the nip portion between a second roller (54) and a third roller (55). The sheet pressing means (59) is formed with a cylindrical sheet member (591) and a bar-shaped member (592) that is inserted into the cylindrical sheet member (591). The top portion of the sheet member (591) is attached to a base member (593), and thus the bar-shaped member (592) is supported by the sheet member (591) such that the longitudinal direction of the bar-shaped member (592) is held substantially in a horizontal state.

Abstract: Z-fold signature finishing systems are provided. One z-fold finishing system has a receiver system to receive a signature print; an automatic z-fold system configured to make a z-folded stack of sheets formed from separate portions of a length of a signature print with each sheet being joined to at least one other sheet in the z-folded stack by at least one of the z-folds; a binding system that can bind the z-folded stack proximate to a saddle fold location between the z-folds; a saddle folder having at least two surfaces arranged so that the at least two surfaces and the z-folded stack can move relative to each other to cause the z-folded stack to fold proximate to the saddle fold location to dispose the z-folds along a common face of the saddle folded stack, and, a separation system separating the signature print proximate to at least one of the z-folds.

Abstract: Methods for forming a signature are provided. In one aspect an automatic z-folding system is used to cause a signature print to fold across a width proximate to z-fold locations spaced along a length of the signature print and to form a z-folded stack of sheets of the signature print and the z-folded stack is bound across a width of the stack proximate to a saddle fold location between the z-folds; saddle folding the z-folded stack at the saddle fold location to dispose the z-folds along a common face of the saddle folded stack, and, separating the signature print at least one of the z-folds.

Abstract: Sheet pressing means (59) is provided that assists the formation of a bend in a sheet (S) and that freely swings to guide the bend into the nip portion of a second folding roller pair (a second roller (54) and a third roller (55)). The pivot point (594) of the sheet pressing mean (59) is arranged on the side of the nip portion of a first folding roller pair with respect to a common tangent (L1) of the first folding roller pair (a first roller (53) and the second roller (54)) on the downstream side in a sheet transport direction, and is arranged to be lower than a line (L3) that is parallel to a common tangent (L2) of the second folding roller pair on the upstream side in the sheet transport direction and that passes through the center (O) of the first roller (53). Thus, it is possible to reliably perform processing for folding the sheet in a predetermined position regardless of the material quality, the thickness and the like of the sheet.

Abstract: A sheet folding apparatus including: a conveyance device having a first pair of rollers for nipping and conveying a paper sheet; a folding device disposed downstream of the conveyance device in a paper sheet conveyance direction, the folding device having a second pair of rollers for nipping and conveying the paper sheet, wherein the conveyance device conveys the paper sheet to the folding device by making the paper sheet bent toward the folding device, and the folding device conveys the bent paper sheet to fold the paper sheet; and a folding assist member for pushing the paper sheet so that the paper sheet moves toward the folding device, the folding assist member being pivotally arranged to be capable of rotating downstream of the conveyance device in the conveyance direction.

Abstract: Sheets after having been sequentially folding-processed are stowed neatly without becoming dog-eared, wrinkled, etc. in the course of being transported to a stacker. A folding process unit folds sequentially fed copy paper or other sheets, and a sheet stacking unit loads/stows sheets from the folding unit. A conveyance device conveying one folding-processed sheet at a time is furnished between the folding unit and the sheet stacking unit. The conveyance device includes a first, upstream conveyance unit conveying sheets from the folding process unit in a direction approximately orthogonal to the sheets' crease(s), and a second, downstream conveyance unit conveying sheets in the orientation of the crease(s). The second conveyance unit is configured with a tray member where sheets are supported one at a time, and is configured so as to sequentially deliver each sheet to the sheet stacking unit along the tray member in the orientation of the crease(s).

Abstract: Interfolding machine of sheet material for making a stack of interfolded sheets (1) equipped with cutting and transferring means, including, for example, a cutting roller 2 that operates the division of the web (10) into sheets (11) of determined length. The cut sheets (11), all having the same length, are carried along the machine up to a transfer roller (3) that transfers them to an “overlap” roller (4). In particular the cutting roller (2) has peripherally a first series of cutting blades (21a)-(21d) arranged at a first angular distance equal to 90° and a second plurality of cutting blades (21?a)-(21?c) arranged at a second angular distance equal to 120°. The length of sheets 11 is therefore achieved by the angular distance existing between the blades (21). In order to adjust the length of the sheets, or cut-off length, one selects the blades on the cutting roller (2) located at an angular distance corresponding to the desired sheet length.

Abstract: A copy machine achieves a reduction in power consumption when performing a saddle-stitching operation. An image forming unit forms visible images on recording sheets in accordance with image data stored in a memory device. A post-processing unit collects the recording media on an individual copy basis to prepare a bundle of the recording sheets, and performs a saddle-stitching process and a center-folding process on the bundle of the recording sheets. The post-processing unit ejects the processed recording sheets onto a predetermined eject tray. A system control part determines whether or not a total number of the recording sheets corresponding to the image data is within a limit number for the saddle-stitching process. When the total number of the recording sheets exceeds the limit number for the saddle-stitching process, the recording sheets are ejected onto the at least one eject tray other than a predetermined eject tray.

Abstract: The present invention relates to a sheet processor apparatus comprising: a sheet stack portion on which a sheet is stacked; a sheet conveyance path for conveying a sheet stacked on the sheet stack portion; a sheet conveyor for conveying to the sheet conveyance path the sheet stacked on the sheet stack portion; and a sheet folding device for folding a sheet in the sheet-set conveyance path. The sheet folding device is provided in the sheet conveyance path, and at least a portion of the sheet conveyance path at which the sheet folding device is positioned is formed into a curved shape.

Abstract: A stack of sheets of sheet material is stapled along an axis and fed to a position from which it is folded along the axis by a blade to form a booklet having a curved spine. The blade also inserts the booklet into a position between clamping jaws and determines its final position therebetween. Rotatable guide rollers guide the sheets into the gap and are fitted with one-way clutches to resist upward movement of the folded sheets upon retraction of the blade from the gap. In a first mode of operation, the curved spine of the booklet protrudes a short distance beyond the jaws. The spine is then flattened by a forming roller which passes along the spine. In a second mode of operation, the spinal portion lies between the jaws and the curved end surface is flattened by the clamping force alone. The first mode is suited to booklets having or more sheets; the second to booklets having fewer than sheets or having loop staples and any number of sheets.

Abstract: A sheet processing apparatus includes a processing tray on which sheets are stacked in a bundle form, an intermediate portion stapler which staples the intermediate portion of the sheet bundle stacked on the processing tray, a sheet bundle conveying member which conveys the stapled sheet bundle, a curved sheet bundle conveying path which is downwardly curved on the downstream side of the processing tray with respect to the sheet conveying direction and adapted to guide the sheet bundle conveyed by the sheet bundle conveying member, and a folding device which is arranged in the intermediate portion of the curved sheet bundle conveying path and which folds the stapled sheet bundle, wherein the processing tray is set to be lower on the upstream side than on the downstream side with respect to the sheet conveying direction, and wherein the curved guide path has an extended portion extending to a position under the stacking portion.

Abstract: An objective of the present invention is to provide a post processing apparatus to load a center-folded sheet on a loading member and unload the paper sheets when a number of sheet reaches a predetermined number without damages with sheets. A Post-processing apparatus having a center folding member for making a center folded sheet by forming a folded line on a paper sheet, on which image is formed, a loading member for loading a member of center folded sheets by supporting a valley side of the center folded sheets, a supporting member for supporting a folded part or an adjacent folded part of a valley side of the center folded sheets loaded on the loading member, and a driving-means for moving the center folded sheets loaded on the loading member by moving the supporting member.

Abstract: The present invention relates to a sheet processor apparatus comprising: a sheet stack portion on which a sheet is stacked; a sheet conveyance path for conveying a sheet stacked on the sheet stack portion; a sheet conveyor for conveying to the sheet conveyance path the sheet stacked on the sheet stack portion; and a sheet folding device for folding a sheet in the sheet-set conveyance path. The sheet folding device is provided in the sheet conveyance path, and at least a portion of the sheet conveyance path at which the sheet folding device is positioned is formed into a curved shape.

Abstract: Apparatus for manufacturing multi-layer metal feedstock material for stamping shaped parts eliminates the need for rolls of metal at the stamping site. Multilayer metal feedstock material is assembled from multiple rolls of metal stock, then folded in a zig zag fashion, or “Z-fold” configuration, whereby the multilayer metal assembly is stacked vertically, usually on conventional pallets, for ease of moving with a forklift or otherwise. The multilayer metal z-fold stack of material is then transported to a parts stamping operation where the material is used as it unfolds as a continuous feed to machines to produce shaped multilayer metal parts. This invention is most useful in making multilayer metal foil z-fold feedstock material and using the z-fold material as continuous feed to processes for making shaped multilayer metal foil parts. The layers may have non-metal layers of material, such as fiber, between the metal layers or on the outside of the metal layers.

Abstract: Apparatus for manufacturing multi-layer metal feedstock material for stamping shaped parts eliminates the need for rolls of metal at the stamping site. Multilayer metal feedstock material is assembled from multiple rolls of metal stock, then folded in a zig zag fashion, or “Z-fold” configuration, whereby the multilayer metal assembly is stacked vertically, usually on conventional pallets, for ease of moving with a forklift or otherwise. The multilayer metal z-fold stack of material is then transported to a parts stamping operation where the material is used as it unfolds as a continuous feed to machines to produce shaped multilayer metal parts. This invention is most useful in making multilayer metal foil z-fold feedstock material and using the z-fold material as continuous feed to processes for making shaped multilayer metal foil parts. The layers may have non-metal layers of material, such as fiber, between the metal layers or on the outside of the metal layers.