Abstract: A hopper assembly is provided including a hopper, a hopper base, the hopper being detachable from the hopper base, and a hopper shoe, the hopper shoe being fixable to the hopper and securable to the hopper base. A hopper assembly also is provided including a hopper, a first hopper base, and a second hopper base. The hopper is detachable from the first hopper base and movable to the second hopper base. A gathering device is also provided. A method is also provided.

Abstract: A signature transport device includes a first conveyor moving a first signature and a second signature in a first direction. A signature lifting device removes the first signature from the first conveyor and a gripper removes the first signature from the signature lifting device at a first location. The signature lifting device has an inhibit position where the second signature follows a path, the path bypassing the first location so that the gripper bypasses the second signature. The present invention also provides for a method for transporting signatures.

Abstract: A collecting device for forming a printed product includes a conveyor and a plurality of printed material delivery devices, the plurality of printed material delivery devices including a first delivery device for first printed materials and a second delivery device for second printed materials. A first transfer device is assigned to the first delivery device and delivering the first printed materials to the conveyor and a second transfer device assigned to the second delivery device and delivering the second printed materials to be collected with the first printed materials on the conveyor. Each of the first and second transfer devices have printed material buffer positions between the respective first and second delivery devices and the conveyor, which permit advantageous reduction in the amount of waste.

Abstract: A driver element is provided for an endless saddle chain in a saddle line, wherein the saddle chain includes saddle segments and receiver segments, with the saddle segments defining a substantially saddle-shaped roof of the saddle chain. The driver element is arranged to be detachably fastened without tools to a respective one of the receiver segments. The driver element includes two driving flaps that are pre-tensioned against each other.

Abstract: An arrangement for gathering and transporting print products, deposited straddling on a conveying device, includes a first conveying device including a first double chain having first and second strands and a second conveying device including a second double chain having first and second strands. A transfer region is provided in which the print products are transferred from the first conveying device to the second conveying device. The first and second double chains overlap in the transfer region such that the print products are transported in the transfer region with the aid of one strand on the first double chain and one strand on the second double chain.

Abstract: A device for gathering signatures, positioned straddling, into printed products such as newspapers, magazines, and brochures includes a conveying arrangement that has a saddle-shaped gathering section, and at least one signature feeders. The at least one signature feeder is arranged along the gathering section and are respectively controlled via a motor with the same or changeable angle of rotation and are driven cycle-synchronously with the conveying arrangement. For this, the signature feeders are connected detachably to a machine frame that accommodates the conveying arrangement.

Abstract: To optimize the effort involved when converting a gatherer stitcher which transports initially continuously transported brochures step by step into a stitching station and subsequently into an output station, sensors are assigned to machine components affected by geometrical parameters that are relevant to the process when there is a change of job order and to a reference component. The sensors emit signals defining the phase positions of the machine components, and a controller processing the signals coordinates the phase positions with at least one of the parameters in such a way that the brochures arrive in the output station in a center-oriented manner.

Abstract: A wire stitching machine and a method for wire-stitching print products with the wire-stitching machine. At least one stitching head is arranged to move along with a respective print product to be stitched during a stitching operation. A control device is arranged to control the stitching head so that the stitching head is displaced relative to the print product following placement of a first staple by the stitching head in a print product to drive in at least one second staple at a distance to the first staple.

Abstract: A gatherer stitcher having a gatherer chain configuration includes roof segments forming a ridge region and drivers having respective stop surfaces and being mounted so as to be adjustable between an operating position and a position pivotable away therefrom. An auxiliary driver is restricted to the ridge region and carried by a respective roof segment directly adjacent the stop surfaces. The auxiliary driver, in the operating position of the adjustable driver, forms a combined stop surface together with the adjustable driver.

Abstract: Folded printed products (6) are supplied with trailing fold-edges (6.3) from above towards a clamping gap (1) and are pushed out of the clamping gap (1), in order to be deposited on, for example, saddle-like supports (7). As soon as the leading edge of each printed product (6) exits from the clamping gap (1), the printed product (6) is opened by two printed product parts (6.1 and 6.2) being separated from each other, and the opened printed products are positioned above the support (7). Gripper elements (11) are provided for gripping the trailing fold-edge (6.3) of each printed product (6), before it exits the clamping gap (1), thus preventing a free fall of the printed products (6) onto the support (7) when the trailing fold-edge (6.3) exits the clamping gap (1). The gripper elements (11) grip and guide the printed products towards the support (7). If a plurality of supports (7) is provided, and these are conveyed continuously and in succession past, below the stationary clamping gap (1), the fold-edges (6.

Abstract: A saddle stitcher for producing personalized saddle stitched brochures includes a stitching station, at least two folded sheet feeders for the feeding of nonpersonalized folded sheets, an assembly chain, a drive system, and at least two card gluers arranged along the assembly chain which glue personalized printed matter onto the nonpersonalized folded sheets.

Abstract: A device for the assembly of brochures from folded sheets includes a continuous conveyor which defines a direction of conveyance, feeders which deliver the folded sheets to the continuous conveyor, and controls for controlling the operation of the feeders and the continuous conveyor. In order to avoid waste and operational malfunctions, the controls provide the feeders located downstream from a first feeder with a law of motion which is dependent on the format of the folded sheets.

Abstract: An apparatus for producing a bound print item from unbound printed products supplied in a straddling position to be stitched with wire staples comprises a conveying device with a support that is slanted toward the side and consists of individual elements. The conveying device includes carriers for the synchronized transfer of the printed products to an intermediate conveyor that is installed upstream of a stitching section. The transfer region between the conveying device and the intermediate conveyor is provided with a side-mounted, synchronously operated support plate which has a recess along the circumference to which the carriers are allocated.

Abstract: The processing conveyer device (10) has a plurality of receiving elements (18) that are arranged one behind the other and are driven in a circulatory direction, said elements having a support element and a base element for supporting the printing products laterally and from below, in addition to a saddle-type bearing element for receiving folded printing products astride said element. Feed stations (28) are arranged along the circulatory track (12) of the receiving elements (18). A respective opening device, which can be activated and deactivated, is allocated to said feed stations, for selectively opening the folded printing products (24) that are to be fed by the receiving elements. The feed stations (28) can selectively introduce printing products (24) into the receiving elements (18) or can place folded printing products (24), which have been opened, astride the bearing element.

Abstract: An apparatus for collecting, stitching and/or cutting printed products includes an endless collector chain and feeders arranged one behind the other and above the collector chain for placing the printed products on the collector chain, and a stitching device for stitching or stapling the printed products, as well as a delivery unit for removing the printed products at the conveying end of the collector chain and for supplying the printed products to further processing. The apparatus also includes a drive unit which includes at least one servo drive which is controlled by a drive connected to the collector chain through a signal line in a timed synchronous manner and which drives additional units of the apparatus.

Abstract: A wire-stitching apparatus for producing wire-stitched print items includes a conveying arrangement for supplying folded, printed products in a straddling position; a wire-stitching unit installed at an adjustable distance above the conveying arrangement and including a bending device; at least one wire-stitching aggregate; and a stitching carriage for moving the at least one wire-stitching aggregate back and forth along a path. The wire-stitching aggregate includes a bender for forming legs of a staple and a driver for pushing the staple legs through the printed products. At least one wire feed feeds wire to the one wire-stitching aggregate at a stitching wire length. At least one adjustable wire-cutting device for adapts a wire staple to the thickness of the printed products. A control unit measures the thickness of the printed products positioned on the conveying arrangement upstream of the wire-stitching unit, and/or processes stored data related to the printed products.

Abstract: A booklet maker, including a pivotable collecting device including two supporting sides formed as a saddle shape, and a rotatable transferring device including a displaceable clamping component, where the transferring device delivers a folded sheet material to the collecting device along a non-linear path, and where the collecting device pivots to receive the folded sheet material from the transferring device such that different portions of the folded sheet material are supported by different sides of the two supporting sides of the collecting device.

Abstract: Book bindery and trimming apparatus which is directly connectable to the output of a digital printer enable substantially automatic book production. Individual sheets are cut from a printed web, folded and driven into a sheet stacker. The stacker collects the sheets onto a pair of vanes mounted on respective drums until the end of a book is reached. At this point the stacker is moved to its next position(s) and the sheets forming the collected book are deposited on a stack collector. Meanwhile, a new pair of vanes present themselves for book collection. The collected book progresses through a stitcher, for wire stitching, and then to the trimming apparatus. The trimming apparatus has a book path inclined downwardly towards a backstop which, in cooperation with front stop fingers, ensures reliable alignment of the book for trimming.

Abstract: Method and apparatus for assembling sheets of printing media for booklets. In one aspect the sheets are folded, sheet-by-sheet, and in another aspect the sheets are collected, sheet-by-sheet, and registered on a fold in each sheet. In still another aspect printed sheets are loaded, sheet-by-sheet, into the apparatus. Each sheet is trimmed to a pre-determined width depending on the position of the sheet in the booklet being assembled. The sheets are thereafter folded, sheet-by-sheet, and collected into a stack. The method and apparatus have particular application in finishing duplex printed sheets of paper into saddle-stitched booklets.

Abstract: A pivotable collecting device for handling a folded sheet material, including a supporting edge for supporting a fold of the folded sheet material, two supporting sides opposing one another, and means for pivoting the supporting edge and supporting sides about a first axis to receive the folded sheet material such that each supporting side receives a different portion of the folded sheet material, where the supporting sides converge at the supporting edge, and where the first axis is parallel to a longitudinal axis of the supporting edge.

Abstract: The present invention discloses an improved insert machine for inserting flat material into an open pocket and, more particularly, to a straight line insert machine employed for printed matter such as newspapers. The machine includes an all-electronic control system for controlling machine functions. The control system includes at least one central control computer running under software control and a plurality of network controllers, all coupled together via a controller area network (CAN) bus. Electronic control messages for controlling machine elements are sent among the computers and controllers using a novel message protocol to enable both broadcast messages and individual messages to be employed.

Abstract: A stitching device includes at least one stitching station having an inlet region and an outlet region, and a transport device for conveying a plurality of folded signatures to the stitching station through the inlet region for stitching the plurality of folded signatures and for conveying the stitched plurality of folded signatures away from the stitching station through the outlet region, and further including a guide element for supporting the plurality of folded signatures during transport thereof through at least one of the inlet and the outlet regions; and a gathering-stitching device including the stitching device.

Abstract: Delivery device for removing printed products which straddle a saddle-shaped support of a conveying arrangement with the aid of circulating carriers. A gripping device comprises two rotating gripping members respectively positioned on the circumference of a rotating support between which the printed products are gripped and lifted off the conveying arrangement. Preferably, the gripping members have a curved outer shell surface that forms an essentially circular contour together with an outer shell surface of a support. The printed products are pulled off horizontally with initially high speed from the conveying arrangement and then transferred vertically to another conveying arrangement. The collision with the subsequent printed product is avoided even with high production capacity.

Abstract: A device for producing bound printed products has a continuous folding device to which are supplied sequentially individual printed sheets and in which the printed sheets are folded individually to folded printed sheets. A gathering device receives the folded printed sheets from the continuous folding device and gathers them in a predetermined number to a pre-product in a position in which the folded printed sheets are astraddle. A transport device is arranged downstream of the gathering device and receives the pre-product from the gathering device. The gathering device has at least one blade extending substantially parallel to the transport direction of the transport device. The folded printed sheets are gathered on the blade to form the pre-product. A device for moving the at least one blade in the transport direction is provided.

Abstract: Method and apparatus for assembling sheets of printing media for booklets. In one aspect the sheets are folded, sheet-by-sheet, and in another aspect the sheets are collected, sheet-by-sheet, and registered on a fold in each sheet. In still another aspect printed sheets are loaded, sheet-by-sheet, into the apparatus. Each sheet is trimmed to a pre-determined width depending on the position of the sheet in the booklet being assembled. The sheets are thereafter folded, sheet-by-sheet, and collected into a stack. The method and apparatus have particular application in finishing duplex printed sheets of paper into saddle-stitched booklets.

Abstract: An apparatus for processing flat objects, such as sheet-like printed products. The apparatus has a rail system which defines a closed path of travel, and a plurality of conveyor elements are supported by the rail system for free and independent movement along the path of travel. The conveyor elements in turn mount product carrier elements. A plurality of stations, including a product feed station, a product processing station, and a product output station, are disposed along the path of travel, and the stations each include a dedicated drive arrangement for the conveyor elements and thus the product carrier elements along the path of travel at a spacing and speed required by the associated station.

Abstract: Method and apparatus for assembling sheets of printing media for booklets. In one aspect of the sheets are folded, sheet-by-sheet, and in another aspect the sheets are collected, sheet-by-sheet, and registered on a fold in each sheet. In still another aspect printed sheets are located, sheet-by-sheet, into the apparatus. Each sheet is trimmed to a pre-determined width depending on the position of the sheet in the booklet being assembled. The sheets are thereafter folded, sheet-by-sheet, and collected into a stack. The method and apparatus have particular application in finishing duplex printed sheets of paper into saddle-stitched booklets.

Abstract: A folder includes a first cutting device for partially cutting a web of material, a former to fold the web of material, so as to form a folded web, a stationary signature opening device located between sides of the passing folded web, and a second cutting device located downstream from the former to cut the folded web into an at least one signature. A related collating device is also provided.

Abstract: An apparatus and method for delivering signatures to a binding line, the apparatus and method preferably comprising a printer feeder apparatus and method for providing personalized information in a variety of locations upon a selected one of a plurality of signatures types before the signatures are fed to the binding line.

Abstract: Gather-stitcher machine for joining and stapling a plurality of stacks of sheets of a magazine, and method for producing a thumb-tab index on magazines to be stapled by means of the gather-stitcher machine. In order to make it possible for a thumb-tab index to be machine-produced on the magazine which has been assembled together by the gather-stitcher machine, the machine is equipped with at least edge punching device arranged to the rear of a feeder guide mechanism in the transport mechanism's direction of travel, which device only produces punched-out portions in said stack of sheets in the long edges therein once the latter has been deposited.

Abstract: A conveying device for collecting and transporting printed sheets has a first chain conveyor on which the printed sheets are placed astraddle to be conveyed in a conveying direction. A second chain conveyor is arranged downstream of the first chain conveyor in the conveying direction and synchronized with the first chain conveyor. An intermediate conveying device is arranged between the first and second chain conveyors and configured to grip intermediate products of collected printed sheets formed at the end of the collecting process on the first chain conveyor and to transport and transfer the intermediate products onto the second chain conveyor. The intermediate conveying device has a circulating traction mechanism and controllable grippers connected to the traction mechanism. The grippers grip a fold of the intermediate products lifted off the first chain conveyor and transport the intermediate products in an open position to the second chain conveyor.

Abstract: The extension arm is used for removing printed products, which are conveyed with the aid of circulating carriers, such that they straddle a saddle-shaped support of a conveying arrangement. With the aid of a gripping device, the printed products are gripped and then lifted off the conveying arrangement. The gripping device comprises two rotating gripping members, which are respectively positioned on the circumference of an also rotating support and between which the printed products are gripped and removed. The gripping members preferably have a curved outer shell surface that forms an essentially circular contour together with an outer shell surface of a support. The printed products can be pulled off in horizontal direction and with initially high speed from the conveying arrangement and can then be transferred with a vertical movement to another conveying arrangement. Thus, a collision with the subsequent printed product can be avoided even with a high production capacity.

Abstract: A device for opening and depositing a folded signature onto a moving conveyor for conveying the folded signatures in a conveying direction includes two opening rollers each having a rotational axis that extends essentially parallel to the conveying direction of the conveyor. The opening rollers have a mechanism for opening the signatures and depositing the signatures with an open side first in a downward direction onto the conveyor. A pre-accelerating mechanism is operatively associated with the opening rollers for pre-accelerating the signatures in the conveying direction.

Abstract: A conveyor plant for gathering and processing printed sheets includes a saddle-shaped collecting chain, a double chain with a gap between the individual chains of the double chain, a transfer area in which the collecting chain travels into the gap of the double chain, and carrier members for the printed sheets arranged successively on the collecting chain. The carrier members are mounted on the collecting chain in an upright position. The carrier members of the collecting chain are inclined forwardly at least in the travel direction.

Abstract: Signatures (1) are individually gripped from a stack (2) by a rotatable extracting cylinder (A) and transferred to a first rotating opening cylinder (B) and a second rotating opening cylinder (C) which open the gripped signatures (1) at the edges (4, 5) opposite from the fold (3) and drop the signatures onto the transport device (6). To open and transport the signatures (1) onward, the signatures (1) are gripped at their respective protruding edge (5) by a clamping device (48) disposed on the first opening cylinder (B). Projections are provided which catch behind the above-referenced edges (4, 5) in the extracting cylinder (A) and transfer the edges to the clamping device (48). These projections include a guide arm (7) which is movably supported on the first opening cylinder (B) and moves in response to a rotation of the first opening cylinder (B) from a retracted position into a position projecting over the circumference (27) of the first opening cylinder (B).

Abstract: An apparatus for producing multi-part printed products comprising an upwardly open V-shaped continuous conveying channel (1), and a V-shaped processing channel (2) arranged above the conveying channel (1). A plurality of supply locations (11-17) are arranged serially along the processing route for supplying the printed product parts (A-G). The processing channel (2) has individual successive processing regions (3-10) which receive the product parts supplied at the supply locations and between which through-passages (18, 19, 119, 20, 120) are provided which open toward the bottom and by means of which the product parts (A-G) pass out of the processing region and into the underlying conveying channel (1).

Abstract: A binding line having increased capacity and increased flexibility to deliver customized or personalized signatures to the gathering conveyor in order to customize or personalizes the content of a book to appeal to targeted demographic groups or individuals. The binding line includes a gathering conveyor, a plurality of packer boxes positioned along the gathering conveyor, each of the packer boxes being adapted to deliver a distinct signature to the conveyor, and a feeder system operatively associated with at least one of the packer boxes. The feeder system includes a feed conveyor and a plurality of feeder boxes, each of the feeder boxes being adapted to deliver a selected signature to the associated packer box. A primary controller is provided for activating a selected set of the packer boxes, thereby delivering a set of signatures to the gathering conveyor.

Abstract: In order to be able to eliminate a mechanical caliper, a bindery line has a plurality of signature feeders or packer boxes each of which is operable to feed a signature therefrom. A collating conveyor passes by each of the signature feeders or packer boxes along a signature conveying path so as to be operable to receive signatures from the signature feeders or packer boxes in collated form for forming a book. A book finishing section is downstream of the signature feeders or packer boxes for forming the book from the signatures received in collated order after the collating conveyor has passed by each of the signature feeders or packer boxes in travel along the signature conveying path. With this arrangement, the invention utilizes detectors for detecting a missing signature, an incorrect signature, a double signature, a conveyor jam, a hanging book, and a long book.

Abstract: A hybrid mixed format document that contains document portions prepared by different format sources, such as both black and white and colored pages, prepared by separately printing the colored pages on a color printer, and the black and white pages on a black and white printer. The two document portions are then put in separate locations within a mixed format finishing device. One of the document portions, for example the black and white document portion, includes a cover sheet that provides encoded information, which tells the finishing device how to merge the two document portions into a complete publication. One advantage of the mixed format finishing device is that those pages that contain only text may be printed on a faster, and less costly black and white printer.