Abstract: An automated seed packet handling machine is provided for use on research plot seed planters. The seed packet handling machine includes a tray for holding a box containing seed packets. A first actuator has suction cups for lifting a single seed packet out of the box and moving the seed packet to a cutter mechanism for cutting off a top portion of the seed packet. A second actuator has suction cups for holding the seed packet after the top portion has been cut off, and for flipping the seed packet upside down to dump seeds from the packet into a seed chute. A computer controller controls the sequence of operations of the first actuator, the cutter mechanism, and the second actuator. An RFID reader is provided to read RFID tags on the seed packets to keep track of where each seed packet is planted in the research field.

Abstract: An apparatus and a method for transferring flexible flat objects, in particular printed products, between two conveyers wherein the apparatus includes a first gripper conveyor having first grippers moved along a first gripper conveying path for the substantially suspended transport of the objects in a conveyor device by seizing a first object edge, a second gripper conveyor having second grippers moved along a second gripper conveying path for receiving the objects by seizing a second object edge located opposite of the first object edge, at least one actuating apparatus for opening and closing the first and second grippers such that a transfer of the objects from the first grippers to the second grippers can take place in a transfer region. At least one auxiliary conveyor including auxiliary grippers carried along an auxiliary conveyor conveying path together with the first grippers is provided.

Abstract: A method for operating a sheet handling system including the steps of: determining a location of a next collation mark on select sheets of the stack of material, selecting an operating mode based upon the proximity of the next collation mark relative to a leading or trailing edge of each of the select sheets, processing the singulated sheets in a first operating mode when the next collation mark is proximal to the leading edge of each of the select sheets, and in a second operating mode, when the next collation mark is proximal to a trailing edge of each of the select sheets. Each of the select sheets is buffered to change the spatial relationship between each of the select sheet and each completed collation of sheets along the feed path. By selectively processing the sheets based upon the location of the next collation mark, the conveyance feed path is minimized.

Abstract: This is a media transport system that can accommodate various size media or sheets. The system has a series of even sized bins that can accommodate both small and large sheets. Above the bins is located a sheet diverter that when lowered diverts the small sheets into a small portion of the even sized bin. When the sheet diverter is raised, it permits the large sheets to be unblocked by it and fall into the largest portion of the even sized bin. When the large sheets are housed in the bin, they are supported on a short pusher which is located between two large pushers. Both the small and large sheets are in substantial collated alignment when housed in the bins.

Abstract: A method is provided to control a paper-processing machine. Following an occurrence of at least one error, the error is automatically detected with at least one detection device. Following the detection of the error, a measure is automatically introduced to counteract the error. The measure is then canceled at least in part if the error no longer occurs or the machine is stopped completely if the error is still detected by the detection device following completion of a predetermined criterion.

Abstract: A system is provided for aligning multi-sheet collations including a conveyance system having a transport deck for supporting and conveying the multi-sheet collation along a feed path. The system includes a first pair of registration members disposed orthogonal to the feed path and defining a processing station along the feed path. The registration members further define registration surfaces which are repositionable from an active position above the transport deck to an idle position below the transport deck. A first displacement mechanism raises and lowers the registration members into and out of the active and idle positions, and oscillates at least one of the registration surfaces forward and aft in a direction parallel to the feed path when the registration member is in its active position.

Abstract: A plurality of conveying elements is arranged on a traction device of a conveying arrangement in spaced apart succession in a conveying direction. Each conveying element includes a support surface and an end stop coupled to a front of the support surface, positioned perpendicular to the support surface and transverse to the conveying direction. The conveying elements are guided at least while in a feed region of respective feed devices that feed printed sheets to the conveying elements. The support surfaces of the conveying elements are aligned parallel to the conveying direction on the feed section. A holding down device located at a downstream end in the conveying direction of the feed region of each of the feed devices holds down and guides the book block from above while conveyed on the conveying element.

Abstract: A multiplex gathering device is provided. The multiplex gathering device includes a first gatherer forming first gathered printed products on a first finishing line, the first finishing line having a trimmer and a second gatherer forming a second gathered printed products on a second finishing line, the second finishing line having a second trimmer. The multiplex gathering device also includes a collecting device which combines the first and second gathered printed products together, a first transporter transporting the first gathered products from the first line to the collecting device and a second transporter transporting the second gathered products from the second line to the collecting device. At least one controller is provided for the multiplex gathering device for controlling the first gatherer and second gatherer and for collecting the first and second printing products in a controlled manner on the collecting device. A method for a multiplex gathering device is also provided.

Abstract: A conveying apparatus with conveying compartments (2) which can be displaced one behind the other along a conveying path has supporting surfaces (S) which are arranged in the conveying compartments and on which flat articles (G), in particular printed products, can be conveyed in a state in which they rest thereon. The supporting surfaces (S) are each formed by a flexible supporting belt (5). In order to set different angles between the supporting surface (S) and the conveying path (1), each conveying compartment (2) has a setting element (3), which acts on the supporting belt (5) in a region between two belt ends which are fastened at two fastening locations (10, 11) which are spaced apart from one another parallel to the conveying path (1). The setting element (3) is further equipped in order to press articles (G) against the supporting surface (S) in an adjacent conveying compartment (2?).

Abstract: Different printed products (10) are fed by feeding units (7) and collated in compartments (2), wherein the compartments (2) are conveyed substantially continuously past the feeding outlets (6) arranged successively in a line, and a printed product (10) is added through each feeding outlet (6). The compartments (2) have a compartment base (3) and a transverse wall (4), wherein the compartment base (3) is inclined at least in a feeding region (5) of a circuit (1) of the compartments (2) in a conveying direction and the transverse wall (4) is upstream or downstream depending on the direction of inclination of the compartments. The compartments (2) are coupled to a conveying means such that they are rotatable around a substantially horizontal and/or substantially vertical axis. Thus, it becomes possible to maintain the inclination angle of the compartments which they have in the feeding region, in a region (12) for conveying further, an extraction region (15) with inclining or declining gradients.

Abstract: A method of delivering signatures to a finishing line includes generating an assembly order. The assembly order is provided to a controller that is operatively associated with a feeder that comprises a print-on-demand printer. Paper is provided to the print-on-demand printer. The controller controls printing on a signature with the print-on-demand printer according to the assembly order. The controller controls feeding the signature to a first pocket on the finishing line and delivering the signature from the first pocket to the finishing line according to the assembly order. The controller controls printing on an additional signature with the print-on-demand printer according to the assembly order. The controller controls feeding the additional signature to the first pocket, and delivering the additional signature from the first pocket to the finishing line according to the assembly order.

Abstract: To form stacks of printed products such as books, magazines, newspapers, brochures, etc., a plurality of printed sheets is delivered by a conveying section and assembled thereon into preliminary products, which are then formed into stacks, where the process for collating the printed sheets into preliminary products is controlled as a function of the size of the stack of printed products to be formed. A device for implementing the process includes a collating device for forming preliminary products and an indirectly downstream stacking device connected to a control unit.

Abstract: An improved saddle stitcher incorporating alignment paddle which includes paddle 100, a base 200, and torque producing means wherein the torque producing means rotates the paddle which contacts and jogs passing signature groups, thereby aligning them.

Abstract: A finishing assembly suited to use in a printing system includes a plurality of finishing modules, each of which performs a finishing function. The plurality of finishing modules includes a compiler module which compiles sheets into a set of sheets and at least one stacker module, downstream of the compiler module, which is configured for receiving compiled sets of sheets compiled by the compiler module and stacking a plurality of the sets of sheets into a stack. Optionally, at least one sheet processing module is intermediate the compiler module and the stacker module and receives a compiled set of sheets compiled by the compiler module and processes the compiled set of sheets.

Abstract: A sheet post-processing apparatus of the invention includes a sheet guiding unit configured to have plural components including paper carrying components be attached thereto, a tray onto which a sheet of paper is discharged, and a protection cover attached to the sheet guiding unit at a portion in close proximity to the tray side. A protection cover has a cover main body, a screw attachment portion, a screw cover that covers the screw attached to the screw attachment portion, and a slit used for the tip end of the screw cover to be inserted into the cover main body to be fixed thereto.

Abstract: Signatures are successively conveyed one after another by a conveying system from a printing press to a stack-forming device, in which the signatures are separated into stacks by a separating device. A remaining number of non-stacked signatures of a current production is counted with a counting device. The separating device separates the remaining number of signatures of the current production into standard stacks of a varying length between a minimum length and a maximum length based on the number of the counted remaining signatures.

Abstract: A paper sheet processing apparatus includes a plurality of bundling devices, and a plurality of chute devices which temporarily hold bundles, which are bundled by the bundling devices. A second transfer conveyor, which is slower than a first transfer conveyor, is disposed on a downstream side of the first conveyor. A transmission sensor, which detects abnormality in length of the bundle, is provide along the second conveyor. The distance from a release position of the bundle from the chute device, which is located on a most downstream side, to a terminal end of the first conveyor and the length of the second conveyor are set such that a time until the bundle, which is released from the most downstream chute device, is transferred onto the second conveyor is longer than at least a time until the bundle, which is transferred from the first conveyor, passes through the second conveyor.

Abstract: The invention refers to a method and an apparatus for gathering flat printed products by selecting a single printed product from each of a multitude of collections of identical printed products and conveying the selected printed products towards a collecting conveyor (10), which runs along a generally straight line in a first direction (11).

Abstract: A collation control mechanism is used to transfer a collation from a dual accumulator to an exit nip of a collation machine. The collation control mechanism has a middle drum and two side rollers to form an upper nip and a lower nip. The drum is caused to rotate alternately in a clockwise direction and in a counter-clockwise direction for transferring a collation from the upper bay and the lower bay, respectively, to the exit nip. A motor is used to drive the drum in both the clockwise and counter-clockwise direction. A coupling mechanism including two sets of one-way clutches is used to engage the motor to the upper and lower rollers of the exit nip so that the upper roller is caused to rotate only in the counter-clockwise direction while the lower roller is cause to rotate only in the clockwise direction.

Abstract: A gathering device for forming a plurality of printed products includes a transfer device having a plurality of grippers. A first sheet material feeder delivers first sheet material to the plurality of grippers and a second sheet material feeder delivers second sheet material to the plurality of grippers, the second sheet material feeder being downstream of the first sheet material feeder. A conveyor receives the first or second sheet material from the grippers. A method is also provided.

Abstract: A transport and alignment system is provided for handling stacked sheet material on a support deck including first and second belts each having a portion thereof disposed parallel to the support deck. Each of the belts includes a plurality of spaced-apart fingers which engage the edges of the stacked sheet material and define a pocket therebetween. The transport and alignment system further includes a drive mechanism for independently driving the first and second belts to effect concurrent and relative motion of the fingers. Concurrent motion of the fingers transports the stacked sheet material along the support deck while relative motion of the fingers opposed edges of the stacked sheets of material. The transport and alignment system is described in the context of a stitcher and chassis module of a mailpiece inserter.

Abstract: A sheet material conveying apparatus includes a plurality of pockets running along a track, each pocket having a bottom and a second bottom movable between a first location where the second bottom is over the bottom, and a second location where the second bottom is not located over the bottom. An actuator is located to a side of the pockets for moving the second bottom between the first and second locations. A related pocket and a method are also provided.

Abstract: A signature transport device includes a first conveyor moving a first signature and a second signature in a first direction. A signature lifting device removes the first signature from the first conveyor and a gripper removes the first signature from the signature lifting device at a first location. The signature lifting device has an inhibit position where the second signature follows a path, the path bypassing the first location so that the gripper bypasses the second signature. The present invention also provides for a method for transporting signatures.

Abstract: The invention pertains to a device for gathering sheets (3) with feeder stations (15) that are arranged in a row and consist of a magazine (20) for respectively accommodating a stack (4) of identical sheets, a separating device (50) that tilts an exposed edge region (3b) of the respective bottom sheet away from the stack (4) and a transport device (30) that withdraws the sheet from the stack parallel to the longitudinal direction of the edge region, and with a collecting conveyor (10) that features pushers (13) for the gathered stacks (2).

Abstract: A finishing assembly suited to use in a printing system includes a plurality of finishing modules, each of which performs a finishing function. The plurality of finishing modules includes a compiler module which compiles sheets into a set of sheets and at least one stacker module, downstream of the compiler module, which is configured for receiving compiled sets of sheets compiled by the compiler module and stacking a plurality of the sets of sheets into a stack. Optionally, at least one sheet processing module is intermediate the compiler module and the stacker module and receives a compiled set of sheets compiled by the compiler module and processes the compiled set of sheets.

Abstract: A materials handling system includes an insertion subsystem for inserting materials into envelopes to form mailpieces of a first type and mailpieces of a second type. The materials handling syatem also includes a first mailpiece transport path located downstream from the insertion subsystem and having a curved portion along which mailpieces of said first type are transported, and a second mailpiece transport path being substantially horizontal, located downstream from the insertion subsystem, and along which mailpieces of the second type are transported. Further, a diverter is included that diverts mailpieces of the first type to the first transport path and mailpieces of the second type to the second transport path.

Abstract: A method and apparatus for producing selectively collated print products employ a production section, a control device, a transfer-out device for transferring out defective print products, a detection device that detects and records gaps resulting from the transfer out of defective print products, and a transfer-in device. Initially, a line of print products are processed in a production section; a predetermined number of print products are diverted from the production section and supplied to a product buffer. If the print products are not diverted, the line of print products continue in a conveying section and gaps between the print products are detected and recorded via the detection device. A number of print products are removed from the product buffer based on a control signal from the control device to fill detected gaps between print products in the conveying section; and the removed print products are inserted into the recorded gaps.

Abstract: A document assembly system with jam detection capability. The system including an accumulation chassis having a series of pusher fingers for pushing collations of documents. Above the chassis, document feeders release documents to the chassis to form the collations. A set of horizontal photo-sensors is positioned below the document feeder at a level substantially even with the tops of the pusher fingers on the chassis. The photo-sensors detect lead and trail edges of documents traveling in the flight path from the document feeder to the chassis. The sensors generate signals representing the lead and tail edges of documents breaking the line between the photo-sensors. A controller receives the signals from the photo-sensors and compares them to an expected profile calculated as a function the parameters of operation for the chassis and feeders. An error signal is generated when the compared signals are different from the expected profile by greater than a predetermined margin of error.

Abstract: The invention relates to a signature hopper loader and method for feeding signatures to a hopper on a binding line. The hopper loader includes a conveyor and a deblocker that work together to feed signatures to the hopper. The deblocker is preferably positioned adjacent the conveyor such that the deblocker serves to laterally shift the signatures facilitating deblocking and/or alignment of the signatures.

Abstract: The present invention discloses an improved insert machine for inserting flat material into an open pocket and, more particularly, to a straight line insert machine employed for printed matter such as newspapers. The machine includes an all-electronic control system for controlling machine functions. The control system includes at least one central control computer running under software control and a plurality of network controllers, all coupled together via a controller area network (CAN) bus. Electronic control messages for controlling machine elements are sent among the computers and controllers using a novel message protocol to enable both broadcast messages and individual messages to be employed.

Abstract: In the case of a method of controlling the transport speed of a transport and gathering unit, wherein filling-material stacks are moved from an inlet to an outlet of the gathering path making use of at least one transport means and wherein filling-material units can selectively be added to the filling-material stacks at one or at several adding stations, at least one measure is determined for each filling-material stack at the inlet of the gathering path, each measure for each filling-material stack is increased at each adding station by a respective value corresponding to the filling-material unit added, if the filling-material stack has added thereto a filling-material unit, each measure of each filling-material stack is compared with a respective set value associated with the transport means, and the transport speed is controlled in dependence upon the result of the comparison.

Abstract: In a transport mechanism of a sorting machine for large thin objects, objects to be transported (paper sheets such as postal matter) stored in transport boxes can be made collectable into smaller collection boxes than the transport boxes. The transport boxes storing and transporting the paper sheets given sorting information are attached to a free chain which is supported by the rail that is twisted and always drives, and when it approaches a spot where the rail is twisted, the free chain is also twisted following the rail. The transport boxes attached to the free chain are also tilted at the same time, and the paper sheets reach an end surfaces on the side at which the transport boxes are lowered and are positioned.

Abstract: A newspaper inserting machine for inserting supplements or inserts into signatures or newspaper jackets improves upon conventional inserting machines by modifying the conventional inserting machines existing belt gripping mechanisms for gripping the inserts and for propelling the inserts into the newspaper jackets as the jackets are moved by a conveyor past insert-containing containers. The existing belt gripping mechanisms are modified to be adjustably positionable to accommodate inserts of different thicknesses and are also modified to be adjustably positionable in directions parallel with the conveyor to accommodate inserts of different sizes while reducing the machine set-up time required by operators for different sizes of inserts. The adjustability of the belt gripping mechanisms also increase the capacity of conventional machines for the number of different inserts which can be placed into the newspaper jackets along a conveyor of predetermined length.

Abstract: A method and system for gathering enclosure documents for insertion in an envelope inserting system having a plurality of enclosure feeders for releasing enclosure documents and a plurality of pusher fingers mounted on a pair of endless chains for gathering the released documents. A plurality of flexible extension fingers are connected to the downstream end of enclosure feeder so as to support the released document before the released document is pushed off by a pair of pusher fingers onto a chassis deck. The downstream ends of the flexible extension fingers form a gap with the chassis deck, allowing the documents released upstream to pass under the extension fingers so that the document released from an enclosure feeder is stacked on top of the documents released from the upstream feeders. Because the extension fingers are flexible, the gap under the extension fingers can be widened by a stack of documents released upstream.

Abstract: A method and apparatus for improving the timing between the releasing of documents from enclosure feeders and the arrival of pusher fingers fixedly attached to a conveyer belt in a gathering section of an inserting machine. As the conveyer belt begins to wear and stretch after being used for a long period of time, the timing between the releasing of documents and the arrival of pusher fingers may no longer be appropriate. By using two sensors placed, preferably, at the two ends of the gathering section to measure the timing of the arrival of the pusher fingers at the sensors, the stretch of the chain can be determined and the delay of the arrival of a pusher finger at each enclosure feeder can be calculated. Adjustment to the releasing timing at each enclosure feeder can be made accordingly.

Abstract: An apparatus for producing multi-part printed products comprising an upwardly open V-shaped continuous conveying channel (1), and a V-shaped processing channel (2) arranged above the conveying channel (1). A plurality of supply locations (11-17) are arranged serially along the processing route for supplying the printed product parts (A-G). The processing channel (2) has individual successive processing regions (3-10) which receive the product parts supplied at the supply locations and between which through-passages (18, 19, 119, 20, 120) are provided which open toward the bottom and by means of which the product parts (A-G) pass out of the processing region and into the underlying conveying channel (1).

Abstract: An apparatus for feeding flat products from a pile of flat products to a receiving location especially on a conveyor includes a plurality of delivering units for extracting a single flat product from the pile. Each of the delivering units has a first driven belt and is engageable with a pile. Furthermore, the apparatus includes a diverting element for diverting the flat products in a predetermined direction. A method of operating the apparatus is also provided.