Abstract: The present invention relates to an apparatus for forming tampons, which comprises a plurality of processing drums 2, 4, 5.1, 5.2 for forming a tampon from band-form material. It also comprises at least one transfer station 7 for continuously transferring a preform from a first processing drum 2, 4, 5.1, 5.2 to a second processing drum 4, 5.1, 5.2. The invention also relates to a method for forming a tampon from band-form material, wherein transfer from a first processing drum to a second processing drum takes place by means of a continuously rotating transfer wheel.

Abstract: A method for altering the appearance of molded articles is described herein. The method includes the steps of providing a plurality of articles; feeding a first article to a conveyor; transporting the first article to a treatment station; activating an activatable colorant of the first article by exposing the first article to at least one energy source, thereby causing a color change in the first article; manipulating the exposure of the first article to create a first discernable pattern in the first article; feeding a second article to the conveyor; transporting the second article to the treatment station; activating an activatable colorant of the second article by exposing the second article to the at least one energy source, thereby causing a color change in the second article; and manipulating the exposure of the second article to create a second discernable pattern in the second article.

Abstract: A method for fastening a thread (24) to a tampon (10), in particular a veterinary tampon, comprising the steps of passing the thread through the tampon by means of a needle (12, 14), and knotting the loose ends of the thread, wherein that the step of passing the thread through the tampon comprises: -piercing the tampon (10) with two hollow needles (12, 14), -inserting the distal ends of the needles into a mould (20) that forms a passage (16) interconnecting the open ends of the hollow needles, feeding the thread (24) to the proximal end of one (12) of the two needles, -applying a suction pressure to the proximal end of the other (14) of the two needles, -opening the mould (20), and -withdrawing the needles (12, 14) from the tampon (10).

Abstract: A tampon for feminine hygiene, having an insertion end, a recovery end, a recovery tape, and a longitudinal axis. The tampon is made of compressed fibrous material and has an outer surface that is at least partially provided with spirally shaped, pressed longitudinal grooves. The grooves define spirally shaped longitudinal ribs. Also disclosed is a method for producing the tampon.

Abstract: A carrier mold having prongs that produces shaped tampons is provided. A carrier mold comprising an outer surface, an inner surface, a first end, a second end opposite the first end, a body, and two or more prongs, each prong having a proximal base and a distal end; wherein at least one prong is in partial contact with at least one other prong; wherein the inner surface defines an inner cavity for producing a shaped tampon; wherein the inner cavity is structured to define or mirror the desired shape of the shaped tampon; and wherein the shaped tampon has a length and comprises various perimeters along its length. A method of forming a shaped tampon using the carrier mold is also provided.

Abstract: The invention relates to a tampon for feminine hygiene, with a tapered introductory end, a withdrawal end provided with a withdrawal means and a longitudinal axis, comprising a longitudinally extending absorbent body made from compressed fiber material, the absorbent body being densified more intensely in the region of the longitudinal axis and forming a fiber column, from which longitudinal ribs extend radially outward and flank longitudinal ribs in pairs. The tapered introductory end being formed by the fiber column, the longitudinal grooves and longitudinal ribs is provided with collecting grooves and collecting ribs to collect menstrual secretions, wherein the collecting grooves are open axially to the front and radially outward and wherein the collecting ribs flank the collecting grooves in pairs. The invention provides for an increased absorption capacity of the tampon in relation to the weight of the fiber material per tampon.

Abstract: A carrier mold having prongs that produces shaped tampons is provided. When subjected to pressure the prongs of the carrier mold flex to completely or substantially close one end of the carrier mold. A method of forming a shaped tampon using the carrier mold is also provided.

Abstract: An applicator for introducing a therapeutic substance into a body cavity of a subject in need of the therapeutic substance is provided. The applicator has the look and feel of a conventional tampon applicator but delivers a therapeutic substance. Generally, the applicator has a first outer member having a shape suitable for insertion into a body cavity of a mammal and has a dispensing end and a second end distal to the dispensing end. A second inner member is coaxially and slidably housed within the first member such that one end of the second inner member is within the first member. The applicator of the present invention also has at least one aperture located in a side wall of the outer member. The aperture is located on the side wall of the outer member between the dispensing end and the second end of the outer member.

Abstract: A tampon has a generally uniform fiber distribution along its length, an insertion end, a withdrawal end, and a longitudinal axis. A finger recess having a depth of at least about 5 mm is formed into the withdrawal end. Nonetheless, a column strength of at least about 10 Newtons (N) can still be achieved. The tampon can be formed by winding an absorbent fibrous web around a winding mandrel; transferring the blank into a press; inserting a forming mandrel into one end of a tampon blank while the tampon blank is positioned in the press; moving a plurality of press jaws toward a central longitudinal press axis to compress the tampon blank and to form a compressed tampon having a finger recess formed into the one end of the tampon; and ejecting the compressed tampon from the press.

Abstract: A process and apparatus for producing stabilized compressed tampons are disclosed. The process includes the steps of providing a compressed tampon pledget and forcing gas through the compressed tampon. In some embodiments, the process may occur in the presence of moisture. The moisture can come from either the fibers of the material that comprises the tampon pledget and/or from the humidified gas or steam that is introduced. The process may include the steps of heating and/or humidifying the gas introduced during the process. The gas may be forced through the compressed tampon pledget intermittently during the process.

Abstract: The present invention provides for a method for producing a shaped tampon. The method includes the following steps: providing a mold having an inner surface, an outer surface, a first end, a second end, and an opening located in said second end; providing a tampon pledget; transferring said tampon pledget through said opening into said second end of said mold using a transfer member resulting in a tampon mold; self-sustaining said shaped tampon wherein said shaped tampon has an undercut; and removing said shaped tampon from said tampon mold.

Abstract: An apertured film cover for an absorbent article is disclosed. The cover has an additive combination comprising a hydrophilic agent and a lyophilic agent applied thereto. The additive combination provides surprisingly improved fluid transfer across the cover. It can also provide a benefit by reducing frictional forces during the manufacture of a tampon.

Abstract: A tampon having a relatively high density, compressed core (16) and a plurality of lower density longitudinal ribs (17) is disclosed. The longitudinal ribs (17) have a softer fiber structure and a coarser capillary structure and extend radially from the core (16). The longitudinal ribs (17) are separated one from another by outwardly open longitudinal grooves (18). A process for preparing the tampon and an apparatus useful in the process are also disclosed.

Abstract: The invention provides an improved tampon, particularly suited for use as a digital tampon, having a portion of fibers at a withdrawal end of the tampon displaced towards an insertion end, causing a fiber density in the vicinity of the withdrawal end to be lower than an average fiber density of the tampon. The tampon also includes an indentation in the withdrawal end. In combination, the lower fiber density of the withdrawal end and the indentation in the withdrawal end cause the withdrawal end to be soft and readily flareable. When the tampon is provided with an overwrap the indentation also allows excess overwrap at the withdrawal end to be tucked into the tampon, improving the aesthetic qualities of the tampon and facilitating digital insertion.

Abstract: An improved apparatus and method compresses a cylindrical blank into a tampon which is dimensionally stable and which is provided with a domed insertion end. A cylindrical blank is radially compressed and then introduced into a cylindrical axial compression chamber. The blank is then subjected to an extreme axial overcompression. The closed insertion end of the compression chamber has a bore formed therethrough. The bore is generally coaxial and is adapted to accept a reciprocating ejection ram having a ram surface facing into the chamber. When the ram is seated in the first position, the ram surface and the insertion end wall of the compression chamber together form a smooth doming surface. The bore periphery is of a smaller diameter than the chamber and hence radially spaced from the side walls of the chamber, and the ram has sufficient clearance to move through the chamber and eject the tampon without interference from the walls of the chamber.

Abstract: A digital tampon (20) for feminine hygiene, having a round dome (33) and a recovery tape (24), consists of a blank which is shaped by winding up a length of continuous random fibre web and which is pressed to produce a preform having a fibre core, longitudinal ribs and longitudinal grooves. The longitudinal ribs are pressed weakly to the final shape of the tampon (20; 28). The preform, before being pressed to the final shape of the tampon (20), is shaped as a result of the separate, but simultaneous radial pressing of directly adjacent sectors of its entire circumferential surface to form a longitudinal groove and a longitudinal rib respectively on each sector of the circumferential surface. The longitudinal groove and longitudinal rib assigned to each sector of the circumferential surface (182) are arranged respectively in succession in the same order in the circumferential direction of the preform.

Abstract: A tampon is produced rolling up a strip of fiber fleece material to form a cylindrical blank having a cylindrical mantle with mantle sections uniformly distributed over the circumference of the cylindrical blank. Pressing forces are applied to the mantle sections so as to form a preformed blank having a core and longitudinal ribs extending in the longitudinal direction of the preformed blank and distributed adjacent to one another so as to surround the core. The fiber fleece material of the core is compressed more strongly than the fiber fleece material of the longitudinal ribs. The longitudinal ribs are subjected to radial pressure forces for finish-shaping the preformed blank to form the tampon. The core of the tampon has a circular cross-section comprising an annular outer area and a circular central area surrounded by the annular outer area. The fiber fleece material of the circular central area is compressed less than the fiber fleece material of the annular outer area.

Abstract: There is provided a biodegradable feminine hygienic interlabia pad which includes a biodegradable inner absorbent sliver made of cotton or rayon and a biodegradable outer cover also made of cotton or rayon. The edges of the outer cover are sewn together to form a hollow cylinder. There is also provided a method and apparatus for manufacturing the pads. A rope of absorbent material and a web of the outer covering are brought together in a die. The die in the form of a hollow tube and a tapered guide which causes the outer covering to enclose the absorbent material with the seam for the outer covering being on the inside of the pad. The die includes an opening for exposing the adjacent edges of the web so that the edges may be sewn together. Also adjacent panels are formed by sewing the pad itself.

Abstract: To produce an absorption body, a mold having an air-permeable bottom is filled progressively with airborne fibers of absorbent material and subpressure is applied through the air-permeable mold bottom. This subpressure is varied progressively and directly as the thickness of the absorption body progressively increases as the mold is progressively filled with fibers. Thus, the amount of air drawn through the absorption body by the subpressure remains substantially constant despite progressive increase in the thickness of the body. The result is an absorption body having substantially constant density throughout its thickness.

Abstract: An apparatus and a method for forming tampons is disclosed, as well as the tampon itself. The apparatus includes a mechanism and the method includes the step of advancing and cutting a cover strip and an absorbent ribbon into predetermined lengths. A portion of the absorbent ribbon is then overlapped by the cover strip and both are radially wound into a cylinder having a length equal to at least two tampons. The cylinder is then compressed and cut into two or more single length pledgets. The single length pledgets are heat set before a withdrawal string is attached to form a finished tampon. The tampon itself can be made with tucked or untucked ends.

Abstract: There is provided a method and apparatus for manufacturing feminine hygienic pads in the form of adjacent thick and thin elongated panels having a filler of absorbent material and an outer covering. A rope of absorbent material and a web of the outer covering are brought together in a die. The die in the form of a hollow tube and a tapered guide causes the outer covering to enclose the absorbent material with the seam for the outer covering being on the inside of the pad. The adjacent panels are formed by sewing the pad.

Abstract: An apparatus for compressing a blank into a compressed tampon is provided. In the direction of its central axis, the apparatus comprises in succession a push rod, a transmitting device, a tampon press and an ejector mandrel. The carrier jaws of the transmitting device are concentrically movable with respect to the axis and have a closed passage channel whose cross-section is suitable for the blank or the pressed tampon. The cross-section of the push rod is notably smaller than the passage opening provided in the open portion of the carrier jaws for the tampon blank. The carrier jaws have in the direction of the axis, a width corresponding to at least the length of the blank. The tampon press has pressing jaws which are radially movable with respect to the axis between a receiving position of the tampon blank and a pressed position. The ejector mandrel serves to eject the tampon out of the tampon press back into the transmitting device and against the push rod.

Abstract: Between a pre-shaping device and a pressing device for tampons there is interposed a delivery device. The longer parallel legs of the L-shaped pressing jaws are set at a distance which corresponds to the diameter of the tampon. The shorter legs of the pressing jaws are oriented towards the longer leg of the other pressing jaw. The width of the pressing jaws corresponds at least to the length of the tampon and of the withdrawal cord. The delivery device is arranged for reciprocating movement transversely of the pressing jaws and has a transmitting channel which corresponds to the opened pressing device as well as a receiving channel which corresponds to the closed pressing device. Also interposed along with the delivery device, and in alignment with the transmitting channel, there is a transmitting device, and there is also a transmitting device in alignment with the receiving channel and the ejecting channel.

Abstract: A carousel rotatable about a fixed axis carries a plurality of treatment units which are mounted on the carousel removably for easy repair and replacement. A supply fixed adjacent the carousel feeds a strip of pressable material tangentially toward the carousel. Each of the units has a cutter for severing from this strip a portion of the pressable material, a gripper for holding the strip during such severing, a winder for rolling up each of the severed portions into a tampon blank, a press for compressing the tampon blank into a finished tampon, and a heater for heating and thermally fixing the finished tampon. These various devices are all controlled by at least one cam fixed adjacent the carousel and operatively engageable with the various elements of each unit for synchronously operating same and thereby automatically producing tampons at a high production rate.

Abstract: This invention relates to machines for the manufacture of tampons, the machines having a first set of n pressing dies arranged around a common central axis for pivotal movement together from a separated position for receiving a tampon blank inwardly toward a common axis to a compression position compressing the blank into a shaped tampon and then back to the separated position. Each such first die has generally converging arcuately curved concave and convex surfaces which define therebetween an included angle equal to about 360/n with these curvatures generally mating respectively with the respectively adjacent convex and concave surfaces of other dies on either side to define a narrow arcuately curved gap or slot between the mutually mating surfaces of each adjacent pair of first dies.

Abstract: Apparatus and procedures for delivering tampon sacks having withdrawal strings at one end and inserter parts to an assembly turret having a plurality of operating heads on which the tampon sacks are assembled in the inserters, the apparatus comprising rotary transfer mechanism for engaging the withdrawal strings of the sacks and sequentially delivering them to a rotary assembly turret having a multiplicity of assembling stations mounted around its periphery. Each inserter comprises inner and outer parts, and feeding means are provided to individually feed and position an inner inserter and an outer inserter in holders at each assembly station.

Abstract: A method is provided for manufacturing a dimensionally stable compressed article such as an absorbent catamenial tampon comprising compressed cellulosic fibers. The method comprises the steps of first radially compressing a cylindrical blank to form a radially compressed blank having a length in excess of the desired finished length; then axially compressing the blank in a heated chamber to a length less than the desired finished length; then allowing the blank to expand to the desired finished length; and then maintaining the blank at this length while still in the heated chamber until the blank obtains the desired stability.