Abstract: A composite yarn (1) having a core (2) and a sheath (3), preferably comprising staple fibers (3a), said core (2) comprising at least one polymeric core fiber (21), preferably a plurality of core fibers (21), made of polymeric material, wherein the total amount of the core fibers (21) is at least 35% by weight of the total weight of the composite yarn (1), and wherein the core fiber (21) and the sheath (3) are spun together.

Abstract: A terry fabric having a top surface and a bottom surface. The top surface includes a first yarn having a first pile weight. The top surface has a first surface weight. The bottom surface includes a second yarn having a second pile weight. The bottom surface has a second surface weight. The first yarn is coarser than the second yarn, and the first pile weight is greater than the second pile weight. The first surface weight is greater than the second surface weight. A combined weight of the top surface and the bottom surface of the terry fabric is less than two times the first pile weight but greater than the second pile weight.

Abstract: A system for colored woven label fabrication includes an image processing device, a yarn coloring mechanism and a weaving machine. The yarn coloring mechanism colors a yarn to be woven into a colored woven label by the weaving machine according to a weaving electronic file generated by the image processing device.

Abstract: A process for improving weavability of a yarn is described. The process has a step of application of a chitosan-containing reinforcement product and a later chitosan crosslinking step.

Abstract: Disclosed are processes for applying dyes, stain blocker and anti-soil compositions on BCF yarns during cable or air twisting processes, or heat setting processes, prior to weaving, knitting or tufting. Further discloses are process for applying dyes, stain blocker and anti-soil compositions on BCF yarns prior to heat setting. The processes forego the need to dye and otherwise treat carpets and other textiles made from the BCF yarn using current methods. Also disclosed are systems, BCF yarns, and carpets made from the BCF yarn treated by the disclosed process.

Abstract: A counterband tape for use in the heat setting tunnel of a carpet yarn heat setting machine. The tape is constructed from polyphenylene sulfide yarns. The counterband tape may be formed as a single layer woven fabric with a twill weave construction. The tape also may include a herringbone pattern.

Abstract: A flame resistant fabric with better tear strength and specifically a flame resistant fabric with tear strength flame resistant 100% cotton yarn are provided. The 100% cotton yarn is produced using a combination of compact spinning technology and gassing and/or singeing process performed in tandem, the yarn is weaved into fabric by pre-established process and the fabric is flame retardant finished by using chemicals and lubricants by pre-established process to form the flame resistant fabric with better tear strength. Also, a method of manufacturing the flame resistant cotton fabric that has a better tear strength after fire resistant treatments provided. Advantageously, the flame resistant fabric is affordable, light weight and has better tensile and tear strength.

Abstract: The present disclosure is directed to washable wool stretch or elastic textile articles which are dimensionally stable. Preferably, the articles are characterized in that they have not been subjected to temperatures greater than 1600 C. The disclosure is also directed to a method to make dimensionally stable wool stretch articles characterized by the absence of a traditional heat-setting step.

Abstract: A method for restoring bulkiness of nonwoven fabric which contains crimped thermoplastic fiber and is in a roll form is disclosed. The method comprises unwinding the nonwoven fabric from the stock roll, and blowing hot air to the unwound nonwoven fabric by a through-air technique to make the nonwoven fabric increase in bulkiness. The hot air is heated at a temperature lower than the melting point of the thermoplastic fiber and not lower than a temperature lower than that melting point by about 50° C., and is blown for about 0.05 to 3 seconds.

Abstract: A pile fabric may be employed in automotive, furniture upholstery and other applications. Pile surfaces on such fabrics may be provided in tufts, or collections of fiber bundles, arranged in rows upon a base portion. Fabrics and methods of making fabrics which minimize the average amount of void space between respective tufts or rows are disclosed. Fabrics which provide more effective overall fabric coverage upon base portions of the fabric are described. A method of “heat shocking” fibers during the drawing of said fibers to pre-stress the fiber and thereby produce a fabric having greater bloom or bulk is disclosed. Providing differential heat history to predetermined portions of the fiber may be a suitable manner of obtaining a fiber which can be used to form a fabric having greater bulk.

Abstract: A process for the production of a worsted wool fabric. A single wool yarn is shielded by wrapping a polymeric filament around it, to form a combined yarn. The combined yarn is weaved and subsequently the shielding polymer, which may be a synthetic polymer, is separated from the wool. The single wool yarn may be dyed prior to weaving and the wool may be roving.

Abstract: A process for imparting antimicrobial properties to textile fabrics by applying an antimicrobial substance to the fibers from which the textile is woven, knit or constructed. Preferably the antimicrobial substance is applied, prior to weaving, to warp yarns on a slasher or warper or similar coating or finish application device before the warp ends are rolled up onto a loom or section beam. The warp yarns are then woven with fill yarns, not treated with the antimicrobial, into a cloth which is then sold in the loom state or subjected to subsequent finishing. A preferred cloth end use is mattress ticking.

Abstract: A process for abrading fabrics to produce a sueded hand is provided. In particular, the process is directed to the sueding of cotton containing fabrics both before and after mercerization, to produce a unique combination of hand and retained fabric strength. Fabrics treated by this process are also contemplated within the scope of this invention.

Abstract: The inventive method provides highly desirable hand to various different types of fabrics through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or napping of at least a portion of the target fabric. Such a procedure includes “nicking” the immobilized fibers thereby permitting the fibers to produce a substantially balanced strength of the target fabric in the fill and warp directions while also providing the same degree of hand improvements as obtained with previous methods. Furthermore, this process also provides the unexpected improvement of non-pilling to synthetic fibers as the “nicking” of the immobilized fibers results in the lack of unraveling of fibers and thus the near impossibility of such fibers balling together to form unwanted pills on the fabric surface. Fabrics treated by this process are also contemplated within this invention.

Abstract: A method of manufacturing a polyester textile fabric having a relatively low level of particulate contaminates and high absorbency is provided by heatsetting the fabric at a temperature of 300° F. or less.

Abstract: A method for pretreating a staple-fiber carpet yarn (5) before it is processed to make a carpet, in order to reduce the hairiness and fuzz accumulation associated with such yarns. The surface of the carpet yarn (5) is exposed for a brief time to the action of a temperature which is very high relative to the characteristic temperatures of the carpet yarn material. This can be carried out in a singe burner (100) through which the carpet-yarn threads (5) are guided in their lengthwise direction.

Abstract: A method of treating a woven fabric, this method including applying simultaneous and progressive heat and pressure to the fabric in such a manner that the yarn strands substantially across the width of the fabric are forced closer together thus imparting generally semi-permanent ease or stretch into the fabric, which is characterized and the method also includes affixing to the fabrics treated a selected interlining or interlining combination having inherent stretch whereby the semi-permanent ease or stretch imparted to the fabric is made substantially permanent is provided.

Abstract: A polyester multifilament synthetic yarn which has a low draw ratio and a bulk characteristic made by overfeeding the yarn in the range of 4-12% that provides a double plush fabric, when knit, that has a pleasant broken pattern look with at least a 25% increase in bulk. The yarn used is obtained by treating a low draw ratio polyester yarn in a hot relaxation and setting zone after drawing prior to take-up.

Abstract: A method for pretreating a staple-fiber carpet yarn (5) before it is processed to make a carpet, in order to reduce the hairiness and fuzz accumulation associated with such yarns. The surface of the carpet yarn (5) is exposed for a brief time to the action of a temperature which is very high relative to the characteristic temperatures of the carpet yarn material. This can be carried out in a singe burner (100) through which the carpet-yarn threads (5) are guided in their lengthwise direction.

Abstract: PCT Pub. No. WO96/32240 PCT Pub. Date Oct. 17, 1996A method for preparing high-strength biodegradable woven or knit webs or mesh hose from biodegradable foil material is provided. The method utilizes a biodegradable foil material made of a modified starch and having a softening point between 60.degree. C. and 80.degree. C. and a thickness of between 10 .mu.m and 350 .mu.m. The method includes the steps of subjecting the foil material to a relative humidity between 45% and 65%, slitting the foil material into small foil strips, stretching the small foil strips while heating the strips to between 30.degree. C. to 70.degree. C., and stretching at a stretching ratio between 1:3 to 1:10, at a relative humidity of between 45% and 65%. The stretched small foil strips are cooled to room temperature, and processed into a woven or knit web or mesh hose.

Abstract: An improved textile dryer has a dryer fabric for transporting a textile through at least one through-air drying zone. The fabric is woven from synthetic monofilament yarns. The monofilament yarn dimensions and fabric weave pattern are selected to provide permeability greater than 900 CFM and initial tensile strength measured in the machine direction of greater than about 100 PLI. The monofilament yarns are formed from polymers which provide high thermal and hydrolytic stability, thereby enabling the dryer fabric to maintain strength for extended use in the textile drying environment. Preferred monofilament yarns are made of unalloyed polyphenylene sulfide.

Abstract: A needlepunch fabric of staple polyester fibers is disclosed that is elastomeric and has foam-like compressibility and resilience. The polyester staple is formed of fibers having a differential birefringence. Mechanically crimped fibers are carded, crosslapped, and needlepunched to from about 150 to 1500 ppsi, and the resultant fabric is heated to from about 120.degree. to 240.degree. C. to induce a latent crimp in the fabric and to develop the elastomeric and foam-like properties of the fabric.

Abstract: An improved silk textile is described which exhibits more desirable wet wrinkle-recovery and tear strength than untreated silk. The silk textile contains polycarboxylic acid cross-links which are relatively strong and resistant to hydrolysis.A process for manufacturing an improved silk textile is presented which includes wetting an untreated silk textile with a specially formulated finishing agent. The finishing agent includes polycarboxylic acid, a catalyst, and a swelling agent. The wetted silk textile is dried and cured at an elevated temperature.

Abstract: A method for separation of PVA from an aqueous solution thereof such as the waste water containing PVA from the pretreatment of a textile product, in which a peroxosulfate such as ammonium peroxosulfate is added to an aqueous PVA solution, particularly in an acidic condition with addition of sulfuric acid, at a temperature above 70.degree. C. for the separation of PVA, and as a result the thus separated PVA contains only a small amount of water in the range of about 60-70% and can easily be treated.

Abstract: The present invention relates to improvements in puncture-resistant and medicinal treatment garments. Garments made from fibers such as KEVLAR.RTM. and designed to deter penetration of objects are subjected to an additional brushing step to enhance the fibers' abilities to prevent penetration of sharp needle-like penetrating objects. The fibers may also be coated with an abrasive material to further engage and deflect penetrating objects. In another aspect of the invention, the fibers may be coated with a disinfectant or pharmaceutical agent. The coated fibers, having the improved fiber structure resulting from the brushing step, may be used in fabrics to treat skin conditions, disinfect penetrating objects in puncture-resistant materials, or as a disinfecting prevention fabric for use in textiles in high risk infection areas such as hospitals and public facilities.

Abstract: Ultrahigh molecular weight polyethylene fibers of high tenacity and modulus shrink controlled amounts at temperatures in the range of 100.degree.-155.degree. C. Fabrics and twisted multifilament yarns of these fibers are heat-shrunk or heat-set at these temperatures.

Abstract: A top bedsheet, bottom (fitted contour) bedsheet, or pillow case is produced by circularly knitting, in a jersey knit configuration, a sheath and core yarn into a fabric. The sheath fibers comprise short staple fibers such as cotton or comparable cellulosic fibers, and provide at least 50 percent of the yarn and preferably about 68-83 percent of the yarn. The core fibers are long staple synthetic fibers such as polyester, and are completely covered by the cotton so that the product has smoothness of hand. The fabric has a weight of approximately four ounces per square yard, and is finished so that it has a relaxed shrinkage of about five percent in both the length and width dimensions. The sheath and core yarn configuration is produced by passing a sliver of sheath fibers and a roving of core fibers through a trumpet, and then through the rear rolls, apron, and front rolls of a drafting apparatus to produce a drafted composite sliver, and then mechanically imparting a twist to the drafted composite sliver.

Abstract: A process for forming crepe fabrics on a shuttleless loom is provided which includes temporary stabilization of highly twisted (e.g., 40-70 TPI) filament yarn. To this end, hot melt size is applied at a predetermined temperature in predetermined amounts (e.g., add-on of about 10.5-13.5%) immediately after twisting so as to reduce the liveliness of the yarn and to thereby permit it to be woven. After weaving, the yarn stabilization is reversed by a desizing operation. The fabric is subsequently heat treated to develop crepe characteristics.

Abstract: Ultrahigh molecular weight polyethylene fibers of high tenacity and modulus shrink controlled amounts at temperatures in the range of 100.degree.-145.degree. C. Fabrics and twisted multifilament yarns of these fibers are heat-shrunk or heat-set at these temperatures.

Abstract: A fishing net includes a cord having a multiplicity of strands including an identification strand marked at spaced intervals with sequential numerical codes. The preselected strand is substantially inextricably incorporated in the cord so that the preselected strand extends along the length thereof. The cord is in turn incorporated in the net so that the cord extends substantially from one end of the net to an opposite thereof. The cord has ends located at readily accessible preselected points relative to the net so that a smallest numerical code and a largest numerical code on the cord are easily determinable upon visual inspection of the net.

Abstract: Ultrahigh molecular weight polyethylene fibers of high tenacity and modulus shrink controlled amounts at temperatures in the range of 100.degree.-145.degree. C. Fabrics and twisted multifilament yarns of these fibers are heat-shrunk or heat-set at these temperatures.

Abstract: Spun yarns are subjected to the vortex action of an impinging, circularly rotating fluid to lay down extending staple fibers against the yarn body while causing the yarn path to balloon and are then contacted with a melt size presented on a slower moving grooved melt size applicator. As a result of the ballooned yarn path, the yarn wipes melt size from the sides and bottom of the groove, giving the yarn a smooth, substantially continuous coating on its outside surface. Spun yarns so treated may be successfully woven as filling yarn on a water jet loom and knit as the warp yarn or as laid-in yarns on a knitting machine without excessive lint accumulation.

Abstract: A method of preparing a spun yarn for use in a fine gauge wrap knitting machine having the following steps: (a) spinning polyester stable fibers having a denier of less than 2 and having a staple length in a range of about 1.5 to about 2.0 inches, (b) twisting the yarn in a range of 24 to 36 twists per inch, (c) waxing and steaming the yarn, and (d) warping the yarn in an environment having a humidity in a range of 65% to 70% and having a temperature in a range of 70.degree. to 72.degree. Fahrenheit.

Abstract: A method of forming a fabric from yarns includes wrapping each yarn about a cylindrical pin in the feed zone of a fabric-forming machine and varying the angle of intersection of the pin with the yarn path to permit alternating real twist to pass the pin and become locked in the fabric being formed.

Abstract: A method is disclosed for the manufacture of textile fabrics having resin coated components. The method comprises coating staple fibers with crosslinkable polymeric resins, forming the desired fabrics from the fibers and then cross-linking the resin coating.

Abstract: A method is provided for the manufacture of collagen fibers for surgical purposes, in which Achilles tendons or hides from cottle are decomposed in an alkaline medium and are mechanically treated after treatment with an acid, deswelled, crosslinked and dried, wherein that Achilles tendons are decomposed in an alkaline medium to an amino-nitrogen content of from 0.15 to 0.30 .mu.moles/g and after a hydrochloric acid treatment and washing to a pH value of from 2 to 4, the swollen collagen substance is reduced in thickness under pressure forming a two-dimensional network, then the individual longitudinal fibers are exposed by hackling, and then, after deswelling, the fibers are cross-linked with hexamethylene diisocyanate in the presence of a nonionic or cationic emulsifier and are dehydrated and further processed on textile machines.

Abstract: Taught is a method of sizing polyester yarn for weaving comprising the steps of applying thereto a latex having an acid pH and of a free radical initiated vinyl polymer having a weight average molecular weight of from about 300,000 to about 2,500,000, said polymer in dried film form being hydrophobic and not redispersible in a solution at a pH of from about 2 to 7 but redispersible by an aqueous alkaline medium, said polymer being prepared from monomers consisting essentially of by weight, 45-65% butyl acrylate a total of 28-45% styrene and/or methyl methacrylate and a total of 8-14% acrylic acid and/or methacrylic acid, and drying the yarn.

Abstract: A fiber finish composition, a method of formulating the same, a process for treating yarn therewith and yarn so treated are all disclosed. The fiber finish composition, which is applied as an overfinish to the yarn after drawing of the yarn, comprises about 24 to 86.4 weight percent of water, about 10 to 50 weight percent of a stiffener selected from the group consisting of triazines, melamine and urea-formaldehyde resins, about 3 to 20 weight percent of a water soluble lubricant, about 0.4 to 5 weight percent of a catalyst for the stiffener, and about 0.2 to 1 weight percent of a wetting agent. Polyester yarn so treated and woven in the filling direction to form a seat belt stiffens, or reduces the pliability of, the belt to inhibit curling of the belt in the retractor housing.

Abstract: An improved woven fabric that is relatively stiff in the filling direction and relatively flexible in the warp direction by virtue of the filling yarns in the fabric being stiffer than the warp yarns in the fabric, wherein the improvement comprises the filling yarns comprise resin bonded multifilament yarns. The product has particular utility in seat belt safety harnesses with belt coiling mechanisms. It is preferred that the resin be a polyurethane in an amount of 0.4-2.0 weight percent; that the filling yarns be twistless polyester multifilament. The process involves the application of an uncured resin to the filling yarns prior to weaving, and curing the uncured resin, preferably after weaving during an otherwise conventional dyeing procedure.

Abstract: A multifilament yarn consisting of single filaments of the multicomponent matrix-segment type where the individual components of the yarn show a false-twist crimp and where all or part of the individual components, consisting of the matrix and at least three segment fibers split off such matrix, said segment fibers having shrunk by at least 10% in relation to the matrix fiber, are bonded to each other at irregular intervals.

Abstract: A jeans fabric consists of polyester fibers and of cotton in which the filling yarn is a polyester yarn or a polyester fiber/cotton mixed yarn and in which the warp has been dyed and the filling has not been dyed. At least the warp consists of a sheath-core staple fiber yarn manufactured by the open end sheath-core friction spinning process. The polyester fibers are disposed predominantly in the core, the cotton in the sheath of the warp yarn. The jeans fabric combines good wear resistance with an attractive handle.

Abstract: A method of binding floor dust and other particles in building rooms, corridors etc. by means of floor mats, where initially a number of test mats are placed on the floor, these mats being clean and white and apart from the color being of a material corresponding to utility mats of the dust binding type, i.e. rubber backed mats of a soft moisture absorbing material which is impregnated to be able to bind considerable amounts of dust, whereby after a suitable test period of time the miscoloring of the mats is inspected and it is decided, based on the geographic occurrence of the most dirty sub areas, where operational service or utility mats should be placed on the floor for maximum dust collection in selected sub areas only.

Abstract: Misaligned strands in a graphite fiber on tape are aligned and wound up on reels with a minimum of degradation by the steps of: separating the individual strands, diverging the strands, aligning the strands and winding the individual strands onto separate take-up reels in one continuous operation.Graphite fabric woven from the strands exhibit little or no degradation and have a uniform density and excellent physical properties. The alignment apparatus is inexpensive, simple to operate and occupies a relatively small space.

Abstract: A woven belting has a single-ply central portion and tubular edges which are integrally woven with the central portion as a hollow plain weave; high abrasion resistance is achieved for the tubular edges by shrinking their warp threads to a predetermined extent before the weaving operation. The warp threads in the edges of the belting are subsequently shrunk to their full possible extent during a final heat setting treatment of the whole belting.

Abstract: A fabric having an elastomer coat on each face of a woven layer and having resistance to water attack along the woven layer is formed by heating and stretching the yarn, the thread or the fabric of the woven layer, for example to achieve 20 to 30% elongation, so as to reduce or eliminate interfilamentary spaces and subsequently coating the woven layer. The fabric is of particular value for gas-cushion vehicles intended for travel over water.

Abstract: An improved apparatus capable of carrying out a continuous method of forming yarn elements from a supply roll of thermoplastic film, which method is characterized by slitting the roll into flat strips of preselected width, simultaneously subjecting the strips to heat and to a pulling or drawing force to elongate the strips which reduces their width and at the same time minimizes their subsequent stretch capability, and thereafter interengaging said strips on a textile-forming machine, such as a knitting or weaving apparatus, to form a desired product. The method is particularly adaptable to the production of an improved knitted bag formed of said flat yarn elements.